Cable production and processing device
By designing a cable production and processing device that includes a dust removal box, a water pump, and a fan, the problems of easy adhesion of dust and impurities to the cable surface and lack of automation in winding were solved. This device achieves efficient dust removal and automatic winding, improves cable quality and production efficiency, and reduces costs.
Patent Information
- Application Number
- CN202423067820.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing cable production and processing equipment is prone to dust and impurities adhering to the cable surface during use, and the winding process is not automated or efficient enough, resulting in decreased cable quality and low production efficiency.
A cable production and processing device was designed, including a dust collection box, a water pump, a fan, a rotating roller, and a take-up reel. The combination of the water pump and the fan achieves efficient dust removal and automatic winding, solving the problems of easy adhesion of dust and impurities to the cable surface and insufficient automation and efficiency of the winding process in the prior art.
It achieves efficient dust removal and automated winding of cables, improving cable production efficiency and quality, and reducing production costs and rework rates.
Smart Images

Figure CN223733430U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable processing technical field, concretely is a cable production and processing device. BACKGROUND
[0002] With the continuous development of modern industrial technology, the performance requirements of cables are increasingly improved. Especially in some special fields, such as aerospace, new energy vehicles, high temperature environment, etc., the cables have extremely high requirements on high temperature resistance, wear resistance, aging resistance and other properties. By manufacturing glass fiber braided silicone rubber high temperature resistant wire, the silicone rubber glass fiber braided high temperature resistant wire has good corrosion resistance and wear resistance, can withstand certain mechanical pressure and tension, and can be used in acid, alkali and other corrosive environments.
[0003] The silicone rubber glass fiber braided high temperature resistant wire production and processing device is a complex system integrating various advanced equipment and technologies. By reasonably selecting and using these equipment and processes, the high quality and performance of the cable can be ensured to meet the electrical system requirements of aircraft carriers.
[0004] The existing cable production and processing device has some problems in use, such as easy adhesion of dust and impurities on the surface of the cable, and insufficient automation and efficiency in the winding process, which directly leads to the decline of cable quality and the low production efficiency. Therefore, a cable production and processing device is proposed to solve the above problems. Utility model content
[0005] In order to make up for the shortcomings of the prior art, the existing cable production and processing device has some problems in use, such as easy adhesion of dust and impurities on the surface of the cable, and insufficient automation and efficiency in the winding process, which directly leads to the decline of cable quality and the low production efficiency. Therefore, a cable production and processing device is proposed to solve the above problems.
[0006] The utility model discloses a technical scheme that solves its technical problem is: a kind of cable production and processing device, including base;The base one end upper portion is fixedly installed with dust removal box, dust removal box both ends box body are all provided with threading hole, the top of dust removal box feed inlet is fixedly installed with water pump, the water pump one side is provided with fan fixed installation dust removal box top, dust removal box inside is vertically provided with baffle, the baffle central portion is provided with wire hole, the baffle one side is provided with annular spray pipe, the annular spray pipe both sides are fixed in dust removal box inside by fixed block, the annular spray pipe inboard circular array is fixedly installed with multiple spray nozzles, dust removal box inside both sides are all fixedly installed with roll plate, the roll plate both ends all are through dust removal box, the parallelly arranged rotating installation multiple rotating rollers between roll plate, the roll plate one end top is provided with lifting plate, the lifting plate upper portion both sides are all provided with through-hole, through-hole is slidably installed with slide rod, the slide rod lower end is fixedly installed with roll seat, the roll seat inside is rotatably installed with guide roller, dust removal box discharge end is provided with sliding seat, the sliding seat upper end inside is provided with sliding groove, sliding groove both ends are all slidably installed with support plate, the sliding seat both ends upper portion are all fixedly installed with second cylinder, the second cylinder piston rod is all fixedly installed in support plate outer side, the sliding seat lower end both sides are respectively provided with slide hole and threaded hole, the support plate upper end inner side is all rotatably installed with clamping block by pivot, the clamping block is fixedly installed with take-up reel between, the support plate upper end outer side is fixedly installed with first motor, the first motor rotating shaft is fixedly connected with pivot one end, water is supplied to the annular spray pipe in dust removal box by water pump, and spray nozzle sprays water flow to remove dust;Fan blows cable water droplets, to ensure dryness;In dust removal box, rotating roller cooperates with guide roller on lifting plate, and cable is stably conveyed;After dust removal, cable enters the support plate on sliding seat, the position of support plate is adjusted by second cylinder, clamping block fixes take-up reel, first motor drives take-up reel to rotate, to realize automatic winding.
[0007] Preferably, the water pump water inlet end is fixedly connected with a water suction pipe, the other end of the water suction pipe is fixedly connected to the lower end of the dust removal box on one side, the water pump water outlet end is fixedly connected with a water delivery pipe, the other end of the water delivery pipe is fixedly connected with the annular spray pipe through the top of the dust removal box. The water at the lower end of the dust removal box is pumped up by the water pump and then sprayed out through the annular spray pipe to remove dust from the cable. This not only improves the dust removal efficiency but also saves water resources.
[0008] Preferably, the other side of the baffle is provided with an arc-shaped plate fixedly installed inside the upper end of the dust removal box, and a plurality of air holes are arrayed on the arc-shaped plate. The design of the arc-shaped plate and the air holes helps the airflow blown by the fan to be more evenly distributed on the surface of the cable, effectively blowing off the water droplets and residual dust on the cable, and further improving the cleanliness of the cable.
[0009] Preferably, the annular nozzle is obliquely arranged below the filter plate fixedly installed in the dust removal box, the upper end of the filter plate is fixedly connected with the partition plate, and the lower end is fixedly installed above the bottom plate of the dust removal box through the baffle, a cleaning port is formed on one side of the lower end of the dust removal box, and a sealing door is assembled in the cleaning port, impurities in the water flow sprayed from the annular nozzle can be intercepted and collected through the filter plate, the water flow inside the dust removal box is kept clean, and the design of the cleaning port and the sealing door facilitates the regular cleaning of the impurities on the filter plate, and the continuous and efficient operation of the dust removal system is maintained.
[0010] Preferably, the first air cylinder is fixedly installed outside the roller plate, the piston rod of the first air cylinder is fixedly connected to the bottom of the lifting plate, and the spring is sleeved on the sliding rod between the lifting plate and the roller seat, so that the lifting plate can be self-adaptively adjusted according to the diameter and thickness of the cable, the cable can be kept stable during conveying, and the buffering performance of the lifting plate is further enhanced.
[0011] Preferably, the guide rod and the lead screw are arranged in parallel on the upper portion of the other end of the base, the guide rod is fixedly installed on the upper portion of the base, the lead screw is rotatably installed on the upper portion of the base, the sliding seat is slidably installed on the guide rod and the lead screw at the lower end of the two sides, respectively, the second motor is fixedly installed on one side of the base, and the rotating shaft of the second motor is fixedly connected with one end of the lead screw, so that the sliding position of the sliding seat on the guide rod and the lead screw can be accurately controlled by driving the lead screw to rotate through the second motor, and the position of the take-up reel can be accurately adjusted.
[0012] The utility model discloses the beneficial effect that:
[0013] 1. The utility model discloses a structure design of the automatic winding of cable is realized, realizes the function of efficient dust removal and automatic winding, solves some problems that the existing cable production and processing device has in the process of using, such as the cable surface is easy to attach dust and impurity, and the winding process is not enough automation, high efficiency, these problems directly lead to the decline of cable quality and the problem of low production efficiency, improves the production efficiency and product quality of cable, reduces the production cost and rework rate due to quality problem. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0015] Figure 1 It is a structure schematic diagram of one side of the cable production and processing device.
[0016] Figure 2 It is a structure schematic diagram of the other side of the cable production and processing device.
[0017] Figure 3 It is a structure schematic diagram of the dust removal device.
[0018] Figure 4 It is a structure schematic diagram of the guiding device.
[0019] Figure 5 It is a structure schematic diagram of the winding device.
[0020] In the figure: 1, base; 2, dust removal box; 3, water pump; 4, water suction pipe; 5, water delivery pipe; 6, fixed block; 7, annular spray pipe; 8, partition; 9, filter plate; 10, fan; 11, arc plate; 12, roller plate; 13, rotating roller; 14, sealing door; 15, first air cylinder; 16, lifting plate; 17, slide rod; 18, spring; 19, roller seat; 20, guide roller; 21, slide; 22, support plate; 23, clamping block; 24, first motor; 25, second air cylinder; 26, take-up reel; 27, guide rod; 28, lead screw; 29, second motor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0022] Please refer to Figures 1-5As shown, a cable production processing device, including base 1; the base 1 one end upper fixed installation has dust removal box 2, dust removal box 2 both ends box are all provided with threading hole, the dust removal box 2 feed end top fixed installation has water pump 3, water pump 3 one side is provided with fan 10 fixed installation in dust removal box 2 top, the dust removal box 2 inside vertical setting has baffle 8, baffle 8 central opening has wire hole, baffle 8 one side is provided with annular spray pipe 7, annular spray pipe 7 both sides are fixed in dust removal box 2 inside through fixed block 6, annular spray pipe 7 inboard circular array fixed installation has multiple nozzles, dust removal box 2 inside both sides are all fixed installation has roll plate 12, roll plate 12 both ends are all through dust removal box 2, roll plate 12 between parallelly arranged rotationally mounted multiple rotating rollers 13, roll plate 12 one end top is provided with lifting plate 16, lifting plate 16 upper both sides are all provided with through-hole, through-hole inside sliding installation has slide rod 17, slide rod 17 lower end fixed installation has roller seat 19, roller seat 19 inside rotationally mounted guide roller 20, dust removal box 2 discharge end is provided with sliding seat 21, sliding seat 21 upper end inside opening has sliding slot, sliding slot both ends inside are all slidingly installed support plate 22, sliding seat 21 both ends upper are all fixed installation has second air cylinder 25, second air cylinder 25 piston rod are all fixed installation in support plate 22 outside, sliding seat 21 lower end both sides are respectively provided with sliding hole and threaded hole, support plate 22 upper end inside are all rotationally mounted clamping block 23 through pivot, clamping block 23 between fixed installation has take-up reel 26, support plate 22 upper end outside fixed installation has first motor 24, first motor 24 rotating shaft and pivot one end fixed connection;When working, in the armored cable production process, place take-up reel 26 between another support plate 22, start second air cylinder 25 and push support plate 22 relative movement, through clamping block 23 take-up reel 26 is fixed on the upper portion of sliding seat 21, cable from dust removal box 2 threading hole enters, then passes through baffle 8 from dust removal box 2 another end threading hole, between guide roller 20 and rotating roller 13 fixed on take-up reel 26, start first air cylinder 15 and drive lifting plate 16 down, lifting plate 16 through spring 18 and slide rod 17 drive roller seat 19 down, drive guide roller 20 and rotating pair of cable clamping, start first motor 24 through clamping block 23 drive take-up reel 26 to rotate, the cable is wound, start water pump 3 through water suction pipe 4 extraction dust removal box 2 bottom water or cleaning fluid, through water delivery pipe 5 pump into annular spray pipe 7, then through nozzle to the moving cable is sprayed dust removal, clean liquid falls on filter plate 9 and is filtered after recycling, while starting fan 10 to collect external air, then blow into dust removal box 2, air again through the air hole on the arc plate 11 blows and removes the water droplets and residual dust on the surface of the cable.
[0023] The water pump 3 inlet end is fixedly connected with a water suction pipe 4, the other end of the water suction pipe 4 is fixedly connected to one side of the lower end of the dust removal box 2, the water pump 3 outlet end is fixedly connected with a water delivery pipe 5, the other end of the water delivery pipe 5 penetrates through the top of the dust removal box 2 and is fixedly connected with the annular spray pipe 7; during operation, in the armored cable production process, the water pump 3 is started, the water suction pipe 4 at the inlet end of the water pump 3 sucks water or cleaning liquid from one side of the lower end of the dust removal box 2, then the water pump 3 transmits the liquid to the annular spray pipe 7 at the top of the dust removal box 2 through the water delivery pipe 5 connected to the outlet end of the water pump 3 after pressurizing, and the multiple nozzles on the annular spray pipe 7 uniformly spray the liquid on the surface of the passing cable, achieving the effect of cleaning and dust removal.
[0024] The other side of the partition plate 8 is provided with an arc-shaped plate 11 fixedly installed inside the upper end of the dust removal box 2, and multiple air holes are arrayed on the arc-shaped plate 11; during operation, in the armored cable production process, when the fan 10 is started, air enters through the air inlet at the top of the dust removal box 2, passes through the air holes on the arc-shaped plate 11, and forms uniform airflow, which blows on the surface of the cable, helping to further blow off water droplets and residual dust on the cable, thereby enhancing the dust removal effect.
[0025] The annular spray pipe 7 is obliquely provided below the filter plate 9 fixedly installed in the dust removal box 2, the upper end of the filter plate 9 is fixedly connected with the partition plate 8, and the lower end is fixedly installed above the bottom plate of the dust removal box 2 through a baffle, one side of the lower end of the dust removal box 2 is provided with a cleaning port, and a sealing door 14 is assembled in the cleaning port; during operation, in the armored cable production process, impurities in the water flow sprayed from the annular spray pipe 7 are intercepted by the filter plate 9, and clean liquid continues to flow or is recovered through the filter plate 9, when the accumulated impurities on the filter plate 9 reach a certain amount, the cleaning port at the lower end of the dust removal box 2 can be opened, the sealing door 14 is opened to enter the inside of the dust removal box 2, and the impurities on the filter plate 9 are cleaned, thereby maintaining the continuous and efficient operation of the dust removal system.
[0026] The two ends of the lifting plate 16 are provided below with first air cylinders 15 fixedly installed outside the roller plates 12, the piston rods of the first air cylinders 15 are fixedly connected to the bottom of the two ends of the lifting plate 16, and springs 18 are sleeved on the sliding rods 17 between the lifting plate 16 and the roller seats 19; during operation, in the armored cable production process, when the cable passes through the dust removal box 2, the first air cylinders 15 stretch and contract according to the diameter and thickness of the cable, driving the lifting plate 16 to move up and down, thereby ensuring that the cable remains stable during the conveying process, and the springs 18 between the lifting plate 16 and the roller seats 19 play a buffering role, thereby reducing the vibration and damage of the cable during the conveying process.
[0027] A guide rod 27 and a lead screw 28 are arranged in parallel on the upper portion of the other end of the base 1, the guide rod 27 is fixedly installed on the upper portion of the base 1, the lead screw 28 is rotatably installed on the upper portion of the base 1, the lower end of the sliding seat 21 is slidably installed on the guide rod 27 and the lead screw 28 respectively, a second motor 29 is fixedly installed on one side of the base 1, and the rotating shaft of the second motor 29 is fixedly connected with one end of the lead screw 28; during armored cable production, the second motor 29 is fixedly connected with one end of the lead screw 28 through the rotating shaft, and when the second motor 29 is started, the lead screw 28 is driven to rotate, so that the sliding seat 21 is moved along the guide rod 27 and the lead screw 28.
[0028] The working principle is that, during armored cable production, the take-up reel 26 is placed between the other support plates 22, the second cylinder 25 is started to push the support plates 22 to relatively move, the take-up reel 26 is fixed on the upper portion of the sliding seat 21 through the clamping block 23, the cable enters from the threading hole of the dust removal box 2, then passes through the partition plate 8 from the threading hole at the other end of the dust removal box 2, is fixed on the take-up reel 26 between the guide roller 20 and the rotating roller 13, the first cylinder 15 is started to drive the lifting plate 16 to move downwards, the lifting plate 16 drives the roller seat 19 to descend through the spring 18 and the sliding rod 17, the guide roller 20 and the rotating roller 20 are driven to clamp the cable, the first motor 24 is started to drive the take-up reel 26 to rotate through the clamping block 23, the second motor 29 is started to drive the lead screw 28 to rotate, so that the sliding seat 21 is moved along the guide rod 27 and the lead screw 28, the cable is wound, the water pump 3 is started to pump the water or cleaning liquid in the bottom of the dust removal box 2 through the water suction pipe 4, the water is pumped into the annular spray pipe 7 through the water supply pipe 5, then the cable in movement is sprayed and dusted through the spray nozzle, the cleaned liquid falls on the filter plate 9 to be filtered and recycled, the air is collected through the air fan 10, then the air is blown into the dust removal box 2, and the air blows and removes the water droplets and residual dust on the surface of the cable through the air holes on the arc-shaped plate 11.
[0029] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A cable production and processing apparatus, characterized by: Including the base (1), the upper portion of one end of the base (1) is fixedly installed with a dust removal box (2), both ends of the dust removal box (2) are provided with a threading hole, the top of the feed end of the dust removal box (2) is fixedly installed with a water pump (3), one side of the water pump (3) is provided with a fan (10) fixedly installed on the top of the dust removal box (2), a partition plate (8) is vertically arranged in the dust removal box (2), a through hole is formed in the center of the partition plate (8), an annular spray pipe (7) is arranged on one side of the partition plate (8), the annular spray pipe (7) is fixedly installed in the dust removal box (2) through the fixed block (6) on both sides, a plurality of nozzles are fixedly installed in the annular spray pipe (7) in a circular array, roller plates (12) are fixedly installed on both sides in the dust removal box (2), the roller plates (12) penetrate the dust removal box (2) at both ends, a plurality of rotating rollers (13) are rotatably arranged in parallel between the roller plates (12), a lifting plate (16) is arranged above one end of the roller plate (12), through holes are formed in the upper portion of both sides of the lifting plate (16), slide rods (17) are slidably installed in the through holes, roller seats (19) are fixedly installed at the lower ends of the slide rods (17), guide rollers (20) are rotatably installed in the roller seats (19), a sliding seat (21) is arranged at the discharge end of the dust removal box (2), a sliding groove is formed in the upper end of the sliding seat (21), support plates (22) are slidably installed in the sliding groove at both ends, second air cylinders (25) are fixedly installed on the upper portions of both ends of the sliding seat (21), the piston rods of the second air cylinders (25) are fixedly installed outside the support plates (22), slide holes and threaded holes are respectively formed in the lower ends of both sides of the sliding seat (21), clamping blocks (23) are rotatably installed on the inner sides of the upper ends of the support plates (22) through shafts, a take-up reel (26) is fixedly installed between the clamping blocks (23), a first motor (24) is fixedly installed on the outer side of the upper end of the support plate (22), and the rotating shaft of the first motor (24) is fixedly connected with one end of the shaft.
2. The cable production and processing apparatus of claim 1, wherein: The water pump (3) is fixedly connected with a water suction pipe (4) at the water inlet end, the other end of the water suction pipe (4) is fixedly connected to one side of the lower end of the dust removal box (2), and the water outlet end of the water pump (3) is fixedly connected with a water delivery pipe (5), and the other end of the water delivery pipe (5) penetrates the top of the dust removal box (2) and is fixedly connected with the annular spray pipe (7).
3. The cable production and processing apparatus of claim 1, wherein: An arc-shaped plate (11) is fixedly installed on the other side of the partition plate (8) in the inner portion of the upper end of the dust removal box (2), and a plurality of air holes are arrayed on the arc-shaped plate (11).
4. The cable production and processing apparatus of claim 1, wherein: A filter plate (9) is fixedly installed in the dust removal box (2) and is obliquely arranged below the annular spray pipe (7), the upper end of the filter plate (9) is fixedly connected with the partition plate (8), the lower end is fixedly installed on the upper side of the bottom plate of the dust removal box (2) through a baffle, and a cleaning port is formed in one side of the lower end of the dust removal box (2), and a sealing door (14) is assembled in the cleaning port.
5. The cable production and processing apparatus of claim 1, wherein: The first pneumatic cylinder (15) is fixedly installed outside the roller plate (12), the piston rod of the first pneumatic cylinder (15) is fixedly connected to the bottom of the two ends of the lifting plate (16), and the spring (18) is arranged between the lifting plate (16) and the roller seat (19) and sleeved on the sliding rod (17).
6. The cable production and processing apparatus of claim 1, wherein: The guide rod (27) is fixedly installed on the upper portion of the base (1), the lead screw (28) is rotatably installed on the upper portion of the base (1), the lower ends of the sliding seat (21) are slidably installed on the guide rod (27) and the lead screw (28) respectively, and the second motor (29) is fixedly installed on one side of the base (1).