Circuit breaker frame center hole punch forming tool

By designing a tooling system that integrates positioning components and stamping and grinding, the problem of rapid positioning and deburring of the center hole of the circuit breaker frame was solved, achieving a highly efficient processing procedure.

CN223733649UActive Publication Date: 2025-12-30CHANGZHOU GENGYUN ELECTRIC APPLIANCE
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Patent Information

Application Number
CN202520049028.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-30
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

The existing tooling for stamping the center hole of the circuit breaker frame cannot quickly position the hole and cannot effectively remove the burrs from the cross-shaped center hole.

Method used

A tooling assembly including a positioning component and a stamping and grinding integrated component was designed. The positioning protrusion is used for rapid positioning, and the punch is driven by a vertical push rod to perform stamping and forming. Then, the rotating motor drives the grinding head to remove burrs.

Benefits of technology

It enables rapid positioning and effective deburring of the circuit breaker frame, supports pressing of the top, bottom, left, and right sockets, and facilitates processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of circuit breaker production, in particular to a circuit breaker frame center hole punch forming tool which is reasonable in structural design and mainly comprises a positioning assembly and a pressing and polishing integrated assembly, reliable positioning is provided for a circuit breaker frame to be machined through a positioning protruding block of the positioning assembly, and the circuit breaker frame can be machined conveniently. A vertical push rod of the stamping and polishing integrated assembly is used for driving a punch on a carrier block to move downwards quickly, the punch is used for stamping the circuit breaker frame, and a cross-shaped insertion hole is obtained; after the vertical push rod is reset, the overturning motor drives the carrying block to overturn through the belt transmission part, the grinding head is made to face downwards, then the vertical push rod drives the grinding head to vertically move in a reciprocating mode, and the grinding head is used for grinding and deburring the cross-shaped insertion hole of the circuit breaker frame. The circuit breaker frame prepared by the utility model can support up-down jack pressing and left-right jack pressing at the same time, and is convenient to use.
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Description

Technical Field

[0001] This utility model relates to the field of circuit breaker manufacturing technology, and in particular to a tooling for stamping and forming the center hole of a circuit breaker frame. Background Technology

[0002] Circuit breaker frames play a crucial role in modern power systems, primarily in the following aspects: 1) Protecting circuit safety: When overloads, short circuits, or other faults occur in the circuit, the circuit breaker frame can quickly and reliably interrupt the circuit, avoiding or reducing accidents and protecting electrical equipment and personnel safety. This is its most basic and critical function. 2) Controlling current: The circuit breaker frame can control the magnitude and direction of current, playing a role in regulating and controlling current. 3) Isolating circuits: During maintenance, repair, or safety maintenance of electrical equipment, the circuit breaker frame can isolate electrical equipment, cutting off the circuit between them to protect the safety of personnel. 4) Stabilizing power system operation: The circuit breaker frame can quickly detect abnormal currents or voltages in the circuit and automatically disconnect the circuit, preventing overcurrent, overvoltage, and other problems from affecting the normal operation of the power system, ensuring the stability and safety of the power system. 5) Coordinating the power system: The circuit breaker frame can also coordinate various parts of the power system, preventing overloading or other faults, thereby improving the efficiency and reliability of the power system. 6) Circuit status detection: The frame circuit breaker has a fault detection function, which can automatically detect the circuit status and promptly alarm when the circuit is abnormal. It can also record historical fault information of the circuit.

[0003] The center hole of most circuit breaker frames is a straight-line structure, which means that it can only support pressing the upper and lower sockets. Therefore, our company has improved the center hole to a cross-shaped structure, so that it can support pressing the upper and lower sockets as well as pressing the left and right sockets.

[0004] The existing tooling for stamping the center hole of the circuit breaker frame has several shortcomings. First, it cannot quickly position the circuit breaker frame, which is not conducive to stamping. Second, it cannot perform deburring on the inner wall of the cross-shaped center hole after stamping. Therefore, it needs to be optimized and improved. Utility Model Content

[0005] The purpose of this utility model is to overcome the above-mentioned problems existing in the traditional technology and to provide a tooling for stamping and forming the center hole of a circuit breaker frame.

[0006] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0007] A stamping tooling for forming the center hole of a circuit breaker frame includes a positioning component and a stamping and grinding integrated component disposed above it.

[0008] The positioning component includes a positioning base plate, a plurality of positioning protrusions are mounted on the upper side of the positioning base plate, and a stamping clearance through hole is opened at the center of the positioning base plate.

[0009] The integrated stamping and grinding assembly includes a stamping base plate, a vertical push rod, a telescopic guide tube, a mounting plate, an ear plate, a carrier block, a punch, a grinding head, a tilting motor, and a belt drive. The vertical push rod and the telescopic guide tube are installed between the lower side of the stamping base plate and the upper side of the mounting plate. The carrier block is movably supported on the lower side of the mounting plate through the ear plate. The punch and the grinding head are respectively installed on opposite sides of the carrier block. The tilting motor is fixed on the lower side of the mounting plate, and the output shaft of the tilting motor is connected to a cam shaft on one side of the carrier block through the belt drive.

[0010] Furthermore, in the above-mentioned circuit breaker frame center hole stamping forming tooling, the circuit breaker frame includes a frame body, the frame body is provided with a grid plate seat, the grid plate seat is provided with a busbar mounting hole on the bottom surface of each grid area, and the center part of the grid plate seat serves as the stamping forming part of the cross-shaped insertion hole.

[0011] Furthermore, in the above-mentioned circuit breaker frame center hole stamping forming fixture, the position of the positioning protrusion in the positioning component corresponds one-to-one with the position of the busbar mounting hole, and the cross-sectional shape of the positioning protrusion in the positioning component matches the shape of the corresponding busbar mounting hole.

[0012] Furthermore, in the above-mentioned circuit breaker frame center hole stamping forming fixture, the position of the stamping clearance through hole in the positioning component corresponds to the position of the cross-shaped insertion hole, and the shape of the stamping clearance through hole in the positioning component matches the shape of the cross-shaped insertion hole.

[0013] Furthermore, in the aforementioned circuit breaker frame center hole stamping forming fixture, the shape of the punch in the stamping and grinding integrated assembly matches the shape of the cross-shaped insertion hole, and the punch material is LG mold steel.

[0014] Furthermore, in the aforementioned stamping and forming fixture for the center hole of the circuit breaker frame, the shape of the grinding head and the shape of the cross-shaped insertion hole in the integrated stamping and grinding assembly are mutually matched, and the grinding head is made of spring steel.

[0015] The beneficial effects of this utility model are:

[0016] This utility model has a reasonable structural design, mainly consisting of a positioning component and a stamping and grinding integrated component located above it. The positioning component includes a positioning base plate, positioning protrusions, and stamping clearance through holes. The stamping and grinding integrated component includes a stamping base plate, a vertical push rod, a telescopic guide tube, a mounting plate, an ear plate, a carrier block, a punch, a grinding head, a flipping motor, and a belt drive. The positioning protrusions of the positioning component provide reliable positioning for the circuit breaker frame to be processed. The vertical push rod of the stamping and grinding integrated component drives the punch on the carrier block to move down quickly, and the punch punches the circuit breaker frame to obtain a cross-shaped insertion hole. After the vertical push rod is reset, the flipping motor drives the carrier block to flip using the belt drive, so that the grinding head faces down. Then, the vertical push rod drives the grinding head to reciprocate vertically, and the grinding head grinds and deburrs the cross-shaped insertion hole of the circuit breaker frame. The circuit breaker frame prepared by this utility model can simultaneously support pressing the upper and lower insertion holes and pressing the left and right insertion holes, which is convenient to use.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a front view schematic diagram of the entire utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the circuit breaker frame of this utility model;

[0022] Figure 4 This is a front view schematic diagram of the circuit breaker frame of this utility model;

[0023] Figure 5 This is a schematic diagram of the positioning component in this utility model;

[0024] Figure 6 This is a front view schematic diagram of the positioning component in this utility model;

[0025] Figure 7 This is a schematic diagram of the integrated stamping and grinding assembly in this utility model;

[0026] Figure 8 This is a front view schematic diagram of the stamping and grinding integrated component in this utility model;

[0027] The components represented by each number in the attached diagram are explained below:

[0028] 1-Positioning component, 101-Positioning substrate, 102-Positioning bump, 103-Stamped clearance through hole;

[0029] 2-Stamping and grinding integrated assembly, 201-Stamping base plate, 202-Vertical push rod, 203-Telescopic guide tube, 204-Mounting plate, 205-Ear plate, 206-Carrier block, 207-Punch, 208-Grinding head, 209-Tilting motor, 210-Belt drive component;

[0030] 3-Circuit breaker frame, 301-Grate plate seat, 302-Busbar mounting hole, 303-Cross-shaped plug hole. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-8 As shown, this embodiment provides a stamping forming fixture for the center hole of a circuit breaker frame, including a positioning component 1 and a stamping and grinding integrated component 2 disposed above it.

[0033] In this embodiment, the circuit breaker frame 3 includes a frame body, in which a grid plate seat 301 is provided. The grid plate seat 301 has a busbar mounting hole 302 on the bottom surface of each grid area. The central part of the grid plate seat 301 serves as the stamping part of the cross-shaped insertion hole 303.

[0034] In this embodiment, the positioning component 1 includes a positioning substrate 101, a plurality of positioning protrusions 102 are mounted on the upper side of the positioning substrate 101, and a stamping clearance through hole 103 is provided at the center of the positioning substrate 101.

[0035] In this embodiment, the position of the positioning protrusion 102 in the positioning component 1 corresponds one-to-one with the position of the busbar mounting hole 302, and the cross-sectional shape of the positioning protrusion 102 in the positioning component 1 matches the shape of the corresponding busbar mounting hole 302.

[0036] In this embodiment, the position of the stamping clearance through hole 103 in the positioning component 1 corresponds to the position of the cross-shaped insertion hole 303, and the shape of the stamping clearance through hole 103 in the positioning component 1 matches the shape of the cross-shaped insertion hole 303.

[0037] In this embodiment, the stamping and grinding integrated assembly 2 includes a stamping base plate 201, a vertical push rod 202, a telescopic guide tube 203, a mounting plate 204, an ear plate 205, a carrier block 206, a punch 207, a grinding head 208, a flipping motor 209, and a belt drive 210. The vertical push rod 202 and the telescopic guide tube 203 are installed between the lower side of the stamping base plate 201 and the upper side of the mounting plate 204. The carrier block 206 is movably supported on the lower side of the mounting plate 204 via the ear plate 205. The punch 207 and the grinding head 208 are respectively installed on opposite sides of the carrier block 206. The flipping motor 209 is fixed to the lower side of the mounting plate 204, and the output shaft of the flipping motor 209 is connected to a convex shaft on one side of the carrier block 206 via the belt drive 210.

[0038] In this embodiment, the shape of the punch 207 in the stamping and grinding integrated assembly 2 matches the shape of the cross-shaped insertion hole 303, and the punch 207 is made of LG mold steel.

[0039] In this embodiment, the shape of the grinding head 208 and the shape of the cross-shaped insertion hole 208 in the stamping and grinding integrated assembly 2 are matched with each other, and the grinding head 208 is made of spring steel.

[0040] A specific application of this embodiment is as follows: This tooling mainly consists of a positioning component 1 and a stamping and grinding integrated component 2 disposed above it. The positioning component 1 includes a positioning base plate 101, a positioning protrusion 102, and a stamping clearance through hole 103. The stamping and grinding integrated component 2 includes a stamping base plate 201, a vertical push rod 202, a telescopic guide tube 203, a mounting plate 204, an ear plate 205, a carrier block 206, a punch 207, a grinding head 208, a flipping motor 209, and a belt drive component 210. The positioning protrusion 102 of the positioning component 1 provides reliable positioning for the circuit breaker frame 3 to be processed, and the stamping and grinding integrated component 2... The vertical push rod 202 of the body component 2 drives the punch 207 on the carrier block 206 to move down quickly. The punch 207 punches the circuit breaker frame 3 to obtain a cross-shaped insertion hole 303. After the vertical push rod 202 is reset, the flip motor 209 drives the carrier block 206 to flip using the belt drive component 210, so that the grinding head 208 faces down. Then the vertical push rod 202 drives the grinding head 208 to reciprocate vertically, and the grinding head 208 is used to grind and deburr the cross-shaped insertion hole 303 of the circuit breaker frame 3. The circuit breaker frame prepared in this embodiment can support pressing the upper and lower insertion holes and pressing the left and right insertion holes at the same time, which is convenient to use.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A circuit breaker frame center bore punch forming tooling, characterized by, The positioning assembly comprises a positioning base plate, and a stamping and grinding integrated assembly is arranged above the positioning assembly. The positioning assembly comprises a positioning base plate, and a stamping and grinding integrated assembly is arranged above the positioning assembly. The stamping and grinding integrated assembly comprises a stamping base plate, a vertical push rod, a telescopic guide joint pipe, a mounting plate, an ear plate, a carrier block, a punch, a grinding head, a turnover motor and a belt transmission member.

2. The circuit breaker frame center bore press forming tooling of claim 1, wherein, The circuit breaker frame comprises a frame body, a grid plate seat is arranged in the frame body, a busbar mounting hole is arranged in the bottom surface of each grid area, and a cross-shaped insertion hole is formed in the center of the grid plate seat.

3. The circuit breaker frame center bore press forming tooling of claim 2, wherein, The positions of the positioning blocks in the positioning assembly correspond to the positions of the busbar mounting holes, and the cross-sectional shape of the positioning blocks in the positioning assembly matches the shape of the corresponding busbar mounting holes.

4. The circuit breaker frame center bore press forming tooling of claim 3, wherein, The positions of the stamping avoidance through holes in the positioning assembly correspond to the positions of the cross-shaped insertion holes, and the shapes of the stamping avoidance through holes in the positioning assembly match the shapes of the cross-shaped insertion holes.

5. The circuit breaker frame center bore press forming tooling of claim 4, wherein, The shape of the punch in the stamping and grinding integrated assembly matches the shape of the cross-shaped insertion hole, and the punch is made of LG die steel.

6. The circuit breaker frame center bore press forming tooling of claim 5, wherein, The shape of the grinding head in the stamping and grinding integrated assembly matches the shape of the cross-shaped insertion hole, and the grinding head is made of spring steel.