Material receiving device of shearing machine

By setting two alternating moving receiving boxes and a pushing device on the shearing machine, combined with a PLC programmable controller and an infrared positioning controller, the problem of long material receiving intervals in the existing technology is solved, and efficient automated production of the shearing machine is realized.

CN223733979UActive Publication Date: 2025-12-30LIAONING HUATONG FAN CO LTD
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Patent Information

Application Number
CN202423303862.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing material receiving device for shearing machines requires the lead screw to drive the slide table back to its initial position after each material receiving, which results in a long material receiving interval and affects production efficiency.

Method used

Two walking platforms with receiving boxes move alternately, and a pushing device is used to achieve the alternating use of the receiving boxes. The PLC programmable controller and infrared positioning controller are used to achieve automated operation and shorten the receiving interval time.

Benefits of technology

By alternating the movement of the receiving box and using automated control, the material receiving interval time is significantly shortened, improving the production efficiency of the shearing machine and the convenience of unloading.

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Abstract

A material receiving device of a shearing machine belongs to the technical field of shearing machine production and comprises a rack, an annular rail is fixedly mounted on the upper surface of the rack, two walking tables are slidably mounted on the annular rail, two switching blocks are fixedly mounted on the upper surfaces of the walking tables, and a material receiving box is rotatably mounted between every two adjacent switching blocks. The two walking tables are provided with the material receiving boxes, the two material receiving boxes are alternately used for receiving materials, pushing mechanisms are installed between the walking tables and the corresponding material receiving boxes, and the pushing mechanisms are used for driving the material receiving boxes to lift and dump the materials. Therefore, the receiving interval time is shortened, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to shears production technical field, concretely relates to a shears's material receiving device. BACKGROUND

[0002] In the field of metal processing, shears is the key equipment for plate shearing processing, and the material receiving device plays a crucial role in improving the production efficiency and automation level of shears. With the continuous development of industrial production, the performance requirements of shears material receiving device are increasingly improved.

[0003] In the prior art, the patent "a multifunctional shears production material receiving device" with publication number CN210648766U proposes a scheme of using a lead screw to drive a sliding table to move left and right for material transfer, which realizes the automation of the material receiving process to a certain extent.

[0004] However, the device gradually exposes some limitations in actual application. It adopts a lead screw sliding table structure, and after each material receiving, the lead screw needs to drive the sliding table to return to the initial position to wait for the next material receiving. This process consumes a long time, making it difficult to further shorten the material receiving interval time. Under the rhythm of modern high-speed production, the long material receiving interval time will reduce the overall production efficiency of shears, which cannot meet the urgent needs of enterprises for efficient and continuous production. Therefore, another shears material receiving device is provided to solve the above technical problems. UTILITY MODEL CONTENTS

[0005] In view of the problems of the shears production material receiving device in the prior art, after each material receiving, the lead screw needs to drive the sliding table to return to the initial position to wait for the next material receiving, which consumes a long time, making it difficult to further shorten the material receiving interval time and affecting the production efficiency, the utility model provides a shears material receiving device, which shortens the material receiving interval time by setting two walking tables with material receiving boxes and driving the respective material receiving boxes to alternately displace towards the material receiving position, thereby improving the production efficiency. By setting a pushing device between the walking table and the material receiving box, when the material receiving box moves to the unloading position, the pushing device can be used to drive the material receiving box to overturn and dump the material, making the unloading work more convenient and efficient, effectively solving the problem of long material receiving interval time and affecting the production efficiency of the shears production material receiving device in the prior art. The specific technical scheme is as follows:

[0006] A shears material receiving device, comprising a rack, an annular track is fixedly installed on the upper surface of the rack, two walking tables are slidingly installed on the annular track, two adapter blocks are fixedly installed on the upper surface of each walking table, a material receiving box is rotatably installed between adjacent two adapter blocks, two material receiving boxes are alternately used for material receiving, a pushing mechanism is installed between the walking table and the corresponding material receiving box, and the pushing mechanism is used to drive the material receiving box to lift and dump the material.

[0007] In the technical scheme, the lower surface of the material receiving box is provided with a trapezoidal groove, the upper surface of the walking table is provided with a sliding groove, the pushing mechanism comprises a screw rod rotatably installed in the sliding groove, the outer surface of the screw rod is provided with a pushing block in threaded connection, the pushing block is slidably installed in the sliding groove and located in the corresponding trapezoidal groove, the left and right surfaces of the pushing block are arc-shaped at the top, the opposite surfaces of the two walking tables are fixedly provided with screw rod motors, and the output end of the screw rod motor is fixedly connected with the inner end of the screw rod.

[0008] In the technical scheme, the outer surface of the ring track is fixedly provided with a ring rack plate, the lower surface of the walking table is fixedly provided with a walking motor, the output end of the walking motor is provided with a gear, the gear is in meshing connection with the ring rack plate, the lower surface of the walking table is rotatably provided with four positioning wheels, and the four positioning wheels are rotatably arranged on the inner and outer sides of the ring track.

[0009] In the technical scheme, the lower surface of the walking table is fixedly provided with a lifting box, the lifting box is fixedly provided with a storage battery, and the storage battery is electrically connected with the walking motor and the screw rod motor in the adjacent position.

[0010] In the technical scheme, the upper surface of the walking table is fixedly provided with a PLC programming controller and an infrared positioning controller, two horizontal scales are fixedly installed in the rack, the horizontal scales are fixedly provided with reflective positioning gratings, the positions of the reflective positioning gratings correspond to the positions of the infrared positioning controllers in the adjacent positions, and the PLC programming controllers are electrically connected with the storage batteries, the infrared positioning controllers, the walking motors and the screw rod motors in the adjacent positions.

[0011] Compared with the prior art, the material receiving device of the shearing machine has the beneficial effects that:

[0012] The two walking tables are provided with material receiving boxes, the two walking tables drive the respective material receiving boxes to alternately displace towards the material receiving position, so that the material receiving interval time is shortened, the production efficiency is improved, and the pushing device is arranged between the walking table and the material receiving box, when the material receiving box moves to the unloading position, the pushing device is used to drive the material receiving box to overturn and dump the materials, so that the unloading work is more convenient and fast, and the problems of the material receiving device for shearing machine production in the prior art, i.e., long material receiving interval time and influence on production efficiency, are solved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a front view structural schematic diagram of the utility model.

[0014] Figure 2 It is a bottom view structural schematic diagram of the utility model.

[0015] Figure 3 This is a top view of the walking platform structure of this utility model.

[0016] Figure 4 This is a bottom view of the receiving box structure of this utility model.

[0017] Figure 5 This is a schematic diagram of the electronic workpiece of this utility model.

[0018] Figures 1-5 The components include: 1. Frame; 11. Horizontal support; 2. Circular track; 21. Circular rack and pinion plate; 3. Walking platform; 31. Transfer block; 32. Slide groove; 33. Walking motor; 331. Gear; 34. Positioning wheel; 4. Receiving box; 41. Trapezoidal groove; 5. Pushing mechanism; 51. Screw; 52. Push block; 53. Screw motor; 6. Lifting box; 61. Battery; 7. PLC programmable controller; 8. Infrared positioning controller; 9. Reflective positioning grating. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In this embodiment, front, back, left, right, top, and bottom are... Figure 1 Describe the reference plane. See [link / reference] Figures 1-5 This utility model provides a technical solution:

[0021] A material receiving device for a shearing machine includes a frame 1. A ring track 2 is fixedly installed on the upper surface of the frame 1. Two traveling tables 3 are slidably installed on the ring track 2. Two transfer blocks 31 are fixedly installed on the upper surface of each traveling table 3. A receiving box 4 is rotatably installed between two adjacent transfer blocks 31. The two receiving boxes 4 are used alternately to receive materials. A pushing mechanism 5 is installed between each traveling table 3 and the corresponding receiving box 4. The pushing mechanism 5 is used to drive the receiving box 4 to lift and pour out materials.

[0022] It should be noted that, in combination Figure 1 , Figure 3 and Figure 4As shown, the lower surface of the receiving box 4 is provided with a trapezoidal groove 41, the upper surface of the walking table 3 is provided with a sliding groove 32, the pushing mechanism 5 comprises a screw rod 51 rotatably installed in the sliding groove 32, the outer surface of the screw rod 51 is screw-connected with a push block 52, the push block 52 is slidingly installed in the sliding groove 32 and located in the corresponding trapezoidal groove 41, the left and right surfaces of the push block 52 are arc-shaped at the top, the opposite surfaces of the two walking tables 3 are fixedly installed with screw rod motors 53, the output end of the screw rod motor 53 is fixedly connected with the inner side end of the screw rod 51, when the screw rod motor 53 drives the screw rod 51 to rotate forward or reversely, the push block 52 can be driven to move towards or away from the adapter block 31, so as to lift the receiving box 4 to pour the material, after moving away from the adapter block 31, the push block 52 is located in the trapezoidal groove 41 of the receiving box 4, at this time, the receiving box 4 is reset under the action of its own weight.

[0023] As shown in the figure, Figure 2 The outer surface of the annular track 2 is fixedly installed with an annular rack plate 21, the lower surface of the walking table 3 is fixedly installed with a walking motor 33, the output end of the walking motor 33 is sleeved with a gear 331, the gear 331 is meshingly connected with the annular rack plate 21, the lower surface of the walking table 3 is rotatably installed with four positioning wheels 34, two of the four positioning wheels 34 are arranged on the inner and outer sides of the annular track 2;

[0024] In actual use, the walking motor 33 can be started to rotate, the gear 331 and the annular rack plate 21 are matched to drive the walking table 3 to move, so as to realize the alternate movement of the receiving boxes 4 on the two walking tables 3 to the discharging end of the shearing machine for receiving material, compared with the prior art, the two walking tables 3 drive the respective receiving boxes 4 to alternately displace towards the receiving position, so as to shorten the interval time of receiving material and improve the production efficiency.

[0025] In addition, the lower surface of the walking table 3 is fixedly installed with a lifting box 6, the lifting box 6 is fixedly installed with a storage battery 61, the storage battery 61 is electrically connected with the walking motor 33 and the screw rod motor 53 at the similar position, the upper surface of the walking table 3 is fixedly installed with a PLC programming controller 7 and an infrared positioning controller 8, the rack 1 is fixedly installed with two horizontal scales 11, the horizontal scales 11 are fixedly installed with reflective positioning gratings 9, the positions of the reflective positioning gratings 9 correspond to the positions of the similar infrared positioning controllers 8, the PLC programming controller 7 is electrically connected with the similar storage battery 61, infrared positioning controller 8, walking motor 33 and screw rod motor 53.

[0026] The battery 61 is responsible for supplying power to the PLC programming controller 7, the infrared positioning controller 8, the walking motor 33, and the screw motor 53 in the vicinity. Among them, the PLC programming controller 7 plays a key role, on the one hand, it receives the positioning signal from the infrared positioning controller 8, and on the other hand, it controls the walking motor 33 and the screw motor 53 according to the pre-written program, thereby achieving automatic control of the entire device. In the actual application link, combined with Figure 5 When a certain receiving box 4 finishes the receiving work, the PLC programming controller 7 will start the corresponding walking motor 33 according to the preset logic control, prompting the walking motor 33 to drive the corresponding walking table 3 and the receiving box 4 to move synchronously in the clockwise direction. When the infrared positioning controller 8 moves to the reflective positioning grating 9 near the unloading position (the right side of the annular track 2 is the receiving position, and the left side is the unloading position), the infrared projection on the reflective positioning grating 9 will generate a feedback signal, which will be captured by the infrared positioning controller 8 and transmitted to the PLC programming controller 7. Then, the PLC programming controller 7 controls the walking motor 33 to stop running based on the signal, thereby accurately positioning the walking table 3 at the unloading position. Then, the PLC programming controller 7 will control the screw motor 53 to rotate, and the push block 52 will push the receiving box 4 to achieve push-over to complete the unloading operation. After unloading, the receiving box 4 is restored to the initial state. At the same time, another receiving box 4 has completed the receiving task. By pre-setting the control signal of the PLC programming controller 7 at a specific frequency, the automatic continuous operation of the entire receiving device can be realized, effectively improving the work efficiency and accuracy, meeting the production needs.

Claims

1. A material receiving device for a shearing machine, comprising a table (1), characterized in that, The upper surface of the rack (1) is fixedly installed with an annular track (2), two walking tables (3) are slidably installed on the annular track (2), the upper surface of the walking table (3) is fixedly installed with two adapter blocks (31), the adjacent two adapter blocks (31) are rotatably installed with a material receiving box (4), two material receiving boxes (4) are alternately used for receiving materials, the walking table (3) and the corresponding material receiving box (4) are installed with a pushing mechanism (5), and the pushing mechanism (5) is used for driving the material receiving box (4) to lift and dump materials.

2. A material receiving device for a shearing machine as claimed in claim 1, characterized in that The lower surface of the material receiving box (4) is provided with a trapezoidal groove (41), the upper surface of the walking table (3) is provided with a sliding groove (32), the pushing mechanism (5) comprises a screw rod (51) rotatably installed in the sliding groove (32), the outer surface of the screw rod (51) is screw-connected with a push block (52), the push block (52) is slidably installed in the sliding groove (32) and located in the corresponding trapezoidal groove (41), the left and right surfaces of the push block (52) are arc-shaped at the top end, and the opposite surfaces of the two walking tables (3) are fixedly installed with screw rod motors (53), and the output end of the screw rod motor (53) is fixedly connected with the inner side end of the screw rod (51).

3. A material receiving device for a shearing machine as claimed in claim 2, characterized in that The outer surface of the annular track (2) is fixedly installed with an annular rack plate (21), the lower surface of the walking table (3) is fixedly installed with a walking motor (33), the output end of the walking motor (33) is sleeved with a gear (331), the gear (331) is in meshing connection with the annular rack plate (21), and the lower surface of the walking table (3) is rotatably installed with four positioning wheels (34), and the four positioning wheels (34) are rotatably arranged on the inner and outer sides of the annular track (2).

4. A material receiving device for a shearing machine as claimed in claim 3, wherein The lower surface of the walking table (3) is fixedly installed with a lifting box (6), the lifting box (6) is fixedly installed with a storage battery (61) inside, and the storage battery (61) is electrically connected with the walking motor (33) and the screw rod motor (53) in the adjacent position.

5. A material receiving device for a shearing machine as claimed in claim 4, wherein, The upper surface of the walking table (3) is fixedly installed with a PLC programming controller (7) and an infrared positioning controller (8), two horizontal scales (11) are fixedly installed in the rack (1), the horizontal scale (11) is fixedly installed with a reflective positioning grating (9), the position of the reflective positioning grating (9) corresponds to the position of the adjacent infrared positioning controller (8), and the PLC programming controller (7) is electrically connected with the adjacent storage battery (61), infrared positioning controller (8), walking motor (33) and screw rod motor (53).

Citation Information

Patent Citations

  • Material receiving device for production of multifunctional shearing machine

    CN210648766U