Groove pressing plate cutting equipment
By designing a grooved plate cutting device that includes an operating platform, a clamping device, a sliding rail, a cutting device, a power device, and a control system, the problem that traditional cutting methods cannot meet the high precision requirements of aluminum alloy templates has been solved, and fast and efficient grooved plate cutting has been achieved.
Patent Information
- Application Number
- CN202423173149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional shearing machine cutting methods cannot meet the high precision requirements of aluminum alloy templates for grooved plates, and laser cutting equipment is expensive and has large errors, making it difficult to achieve both economy and ease of operation while ensuring quality.
A grooved plate cutting device was designed, which includes an operating platform, a clamping device, a sliding rail, a cutting device, a power unit, and a control system. Through automated operation and precise control, the cutting accuracy and stability are ensured.
It enables fast and high-precision cutting of grooved plates, improves production efficiency, reduces rework and waste, and meets the high precision requirements of aluminum alloy templates for grooved plates.
Smart Images
Figure CN223733994U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material modification equipment technology, and in particular to a grooved plate cutting device. Background Technology
[0002] In the modern construction industry, aluminum alloy formwork is widely used in various building structures due to its lightweight, high strength, corrosion resistance, and ease of processing and recycling. Grooved plates, as an important component of aluminum alloy formwork, not only play a crucial role in the overall structural strength and stability of the formwork during the design phase, but also demonstrate a direct and significant impact on multiple dimensions such as production efficiency, finished product quality, cost control, and practicality.
[0003] Specifically, the design precision of the grooved plate directly affects the splicing accuracy and sealing performance of the formwork, which in turn affects the surface quality of the poured concrete. An efficient production process relies on the dimensional accuracy and consistent processing of the grooved plate, which directly relates to the production efficiency and cost-effectiveness of the entire aluminum alloy formwork system.
[0004] In actual production, especially for 20mm thick polypropylene (PP) sheets, traditional shearing machines have significant shortcomings. The main problems include linear bending and uneven cross-sections after cutting, directly leading to substandard quality after grooving and failing to meet the high precision requirements of aluminum alloy templates for grooved plates. While attempting to use other cutting equipment, such as laser cutting or waterjet cutting, may improve cutting accuracy to some extent, it often comes with high costs and significant dimensional errors, making it difficult to achieve both quality assurance and economic efficiency while maintaining ease of operation. Utility Model Content
[0005] To address at least one problem existing in the prior art, according to one aspect of the present invention, a grooved plate cutting device is provided, comprising: an operating platform having an operating panel for supporting the grooved plate; a clamping device mounted above the operating platform for clamping the grooved plate on the operating panel; a sliding rail located below the operating platform; a cutting device slidably mounted on the sliding rail, the cutting device having a cutting saw perpendicular to the operating panel for cutting the grooved plate on the operating panel; a power device for driving the cutting device to perform linear reciprocating motion along the sliding rail; and a control system electrically connected to the clamping device, the cutting device, and the power device.
[0006] In some embodiments, the operating platform includes: a horizontal frame, the upper part of which includes a hollow area and a cutting area, the operating panel is disposed in the cutting area, and the operating panel has a cutting slit reserved for the cutting saw; and a support frame, the support frame being assembled on the lower edge of the horizontal frame.
[0007] In some embodiments, the clamping device includes: a clamping frame, the clamping frame including a clamping frame vertical rod and a clamping frame horizontal rod, the bottom end of the clamping frame vertical rod being vertically fixed to the operation panel, and the clamping frame horizontal rod being vertically connected to the top end of the clamping frame vertical rod; a driving member, the driving member being assembled on the clamping frame horizontal rod, the output end of the driving member passing through the clamping frame horizontal rod and facing the operation panel; and a clamping member, the clamping member being connected to the output end of the driving member, for clamping the pressure groove plate on the operation panel.
[0008] In some embodiments, the cutting device includes: a cutting box connected to the power device; and a cutting device including a cutting motor and a cutting saw frame, the cutting saw being disposed within the cutting saw frame, the cutting motor being fixed to the cutting saw frame, the output end of the cutting motor passing through the cutting saw frame and being driven connected to the cutting saw, and the cutting saw frame being fixed to the cutting box.
[0009] In some embodiments, the cutting saw frame includes a cutting opening for extending the cutting saw, the cutting opening being provided with a dust baffle plate, the dust baffle plate being rotatably connected to the cutting saw frame, the dust baffle plate being rotatably open or close the cutting opening.
[0010] In some embodiments, the sliding track includes at least two slide rails along which the cutting device slides.
[0011] In some embodiments, the power unit includes: a rotating shaft plate disposed at one end of the sliding track; a motor frame on which a drive motor is fixed; a lead screw, one end of which is rotatably connected to the rotating shaft plate and the other end of which is rotatably connected to the motor frame, and the cutting device is drivenly connected to the lead screw; and a transmission component connected between the output end of the drive motor and the lead screw.
[0012] In some embodiments, a positioning device is also included, which is mounted on the operation panel and used to abut and position itself against the pressure plate.
[0013] In some embodiments, the positioning device includes: a first positioning slide rail disposed at one end of the operation panel and perpendicular to the sliding track; a second positioning slide rail disposed at the other end of the operation panel and perpendicular to the sliding track; a first slider slidably disposed on the first positioning slide rail; a second slider slidably disposed on the first positioning slide rail; and an abutment plate assembled between the first slider and the second slider for abutting against the pressure groove plate.
[0014] In some embodiments, the control system includes a circuit board, control buttons, and a control box. The control box is mounted above the operating platform, the circuit board is located inside the control box, and one end of the control button protrudes from the control box while the other end is connected to the circuit board.
[0015] In summary, the grooved plate cutting equipment provided by this utility model has the following technical effects:
[0016] 1. This equipment can quickly complete the cutting of grooved plates through automated operation. Compared with the traditional manual cutting method, this automated cutting method greatly improves production efficiency. At the same time, due to the improved cutting accuracy, it also reduces rework and waste caused by cutting quality problems, further improving overall production efficiency;
[0017] 2. After being clamped by the clamping device, combined with a precise control system and power unit, the cutting saw can accurately cut the grooved plate when the cutting device makes linear reciprocating motion on the sliding track. This high-precision cutting method avoids the problems of linear bending and uneven cross-section of the material after cutting by traditional shearing machines, thus meeting the high precision requirements of aluminum alloy templates for grooved plates. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;
[0019] Figure 2 for Figure 1 Enlarged view of area A in the middle;
[0020] Figure 3 This is a partially exploded structural diagram of the cutting device according to an embodiment of the present invention.
[0021] Attached diagram labels: 1-Operating platform, 11-Horizontal frame, 111-Clearing area, 112-Cutting area, 1121-Operating panel, 12-Support frame, 2-Clamping device, 21-Clamping frame, 211-Clamping frame vertical bar, 212-Clamping frame horizontal bar, 22-Drive component, 23-Clamping component, 3-Sliding rail, 31-Slide rail, 4-Cutting device, 41-Cutting box, 42-Cutting equipment, 421-Cutting motor, 422-Cutting saw frame. 423-Cutting kerf, 425-Cutting saw, 426-Cutting gap, 43-Dust baffle, 5-Power unit, 51-Rotating shaft plate, 52-Motor frame, 521-Drive motor, 53-Screw rod, 54-Transmission component, 6-Control system, 61-Control button, 62-Control box, 7-Pressure groove plate, 8-Positioning device, 81-First positioning slide rail, 82-Second positioning slide rail, 83-First slider, 84-Second slider, 85-Abutting plate. Detailed Implementation
[0022] The following embodiments are further explanations and supplements to the present invention and do not constitute any limitation on the present invention.
[0023] Please see Figures 1 to 3 The present invention provides a grooved plate cutting device, comprising: an operating platform 1, a pressing device 2, a sliding rail 3, a cutting device 4, a power device 5, and a control system 6.
[0024] Please refer to Figure 1 As shown, the operating platform 1 has an operating panel 1121 that supports the pressure plate 7; the clamping device 2 is mounted on the upper part of the operating platform 1 and is used to clamp the pressure plate 7 on the operating panel 1121; the sliding rail 3 is located below the operating platform 1; the cutting device 4 is slidably mounted on the sliding rail 3 and has a cutting saw 425, which is perpendicular to the operating panel 1121 and is used to cut the pressure plate 7 on the operating panel 1121; the power device 5 is used to drive the cutting device 4 to make linear reciprocating motion along the sliding rail 3; the control system 6 is electrically connected to the clamping device 2, the cutting device 4 and the power device 5.
[0025] The aforementioned grooving plate cutting equipment provides a stable and easy-to-operate support surface for placing the grooving plate 7 to be cut. The flatness of the operation panel 1121 ensures the stability of the reference surface during the cutting process, guaranteeing subsequent cutting accuracy. Furthermore, the installation of the clamping device 2 effectively solves the problem of possible displacement or warping of the grooving plate 7 during the cutting process. By applying appropriate pressure through the clamping device 2, the grooving plate 7 can be kept fixed during the cutting process, thereby further improving cutting accuracy. The cutting device 4 slides on the sliding rail 3 and can perform linear reciprocating motion along the rail, thereby achieving precise cutting of the grooving plate 7. The cutting saw 425 is perpendicular to the operation panel 1121, ensuring the flatness and perpendicularity of the cut surface, meeting the high-precision cutting requirements of the grooving plate 7. The integration of the control system 6 automates and intelligently completes the entire cutting process. Through the control system 6, the working status of the clamping device 2, the cutting device 4, and the power device 5 can be precisely controlled, achieving precise control of the cutting process. Simultaneously, the control system 6 also provides fault alarm and diagnostic functions, further improving the reliability and ease of use of the equipment.
[0026] Specifically, in some embodiments, please refer to Figure 1 As shown, the operating platform 1 includes a horizontal frame 11 and a support frame 12. The horizontal frame 11 includes a hollow area 111 and a cutting area 113. The hollow area 111 provides initial accommodating space for the cutting device 4. The operating panel 1121 is located in the cutting area 113, which supports the pressure grooving plate 7. A cutting slit 426 is reserved on the operating panel 1121 for the cutting saw 425, ensuring that the cutting saw 425 can pass through smoothly for precise cutting operations. The support frame 12 is mounted on the lower edge of the horizontal frame 11. Preferably, the support frame 12 is made of square steel and is supported under the four corners of the horizontal frame 11, providing additional support and stability for the entire operating platform 1.
[0027] In some embodiments, please refer to Figure 1As shown, the clamping device 2 includes a clamping frame 21, a driving component 22, and a clamping component 23. The clamping frame 21 includes two clamping frame vertical rods 211 and a clamping frame horizontal rod 212. The bottom ends of the two clamping frame vertical rods 211 are respectively vertically fixed to both ends of the operation panel 1121. The clamping frame horizontal rod is vertically connected to the top ends of the two clamping frame vertical rods 211. The driving component 22 is mounted on the clamping frame horizontal rod 212. The output end of the driving component 22 passes through the clamping frame horizontal rod 212 and faces the operation panel 1121. The clamping component 23 is connected to the output end of the driving component 22 and is used to clamp the grooved plate 7 on the operation panel 1121, which improves the stability of the grooved plate 7 during the cutting process and prevents cutting errors caused by displacement or warping. Optionally, the driving component 22 may include, but is not limited to, a cylinder, an oil cylinder, or a hydraulic rod. In this embodiment 1, the driving component 22 is a cylinder, and multiple cylinders are provided to ensure a uniform distribution of the clamping force and avoid deformation or damage to the grooved plate 7 caused by uneven pressure during the cutting process. In other embodiments, the number of driving components 22 is not limited, as long as they can clamp the grooved plate 7.
[0028] Please refer to Figure 1 , 3 As shown, the cutting device 4 includes a cutting box 41 and a cutting device 42. The cutting device 42 includes a cutting saw 425, a cutting saw frame 422, and a cutting motor 421. The cutting box 41 is a housing for the cutting device 42, and its shape is not specifically limited. The cutting box 41 can slide on the sliding rail 3, providing not only an installation platform for components such as the cutting motor 421 and the cutting saw frame 422, but also providing protection and support. Preferably, the sliding rail 3 includes at least two slide rails 31, and the cutting box 41 of the cutting device 4 slides along the slide rails 31. To improve sliding stability, in this embodiment 1, two slide rails 31 are provided on the sliding rail 3. The cutting box 41 is connected to the power device 5, ensuring that the cutting device 4 can obtain a stable and controllable power input, thereby achieving precise control of the cutting process. The cutting saw 425 is housed within the cutting saw frame 422. The cutting motor 421 is fixed to the cutting saw frame 422, and its output end passes through the cutting saw frame 422 and is connected to the cutting saw 425 for driving. The cutting saw frame 422 is fixed to the cutting box 41. This allows for fast and stable driving of the cutting saw 425. Optionally, in this embodiment 1, the cutting saw frame 422 includes a cutting opening 423 for extending the cutting saw 425. The cutting opening 423 is also equipped with a dust baffle 43, which is rotatably connected to the cutting saw frame 422. The dust baffle 43 can rotate to open or close the cutting opening 423. This provides dust protection when not in use and also improves safety by preventing accidental contact with the cutting saw 425.
[0029] Optionally, the cutting motor 421 is equipped with an overheat protection mechanism, and limiters can be installed at both ends of the sliding track 3. After the cutting saw 425 is in position, it stops and automatically retracts to the initial position, and the saw blade stops rotating. This can reduce the risk of injury from the saw blade. The presser foot can be released and the material can be taken out only when the saw blade returns to the starting point.
[0030] In this embodiment 1, please refer to Figure 1 As shown, the power unit 5 includes a rotating shaft plate 51, a lead screw 53, a motor frame 52, and a transmission component 54. The rotating shaft plate 51 is located at one end of the sliding track 3. The motor frame 52 is fixed with a drive motor 521. One end of the lead screw 53 is rotatably connected to the rotating shaft plate 51, and the other end is rotatably connected to the motor frame 52. The cutting device 4 is driven by the lead screw 53. The transmission component 54 is connected between the output end of the drive motor 521 and the lead screw 53. The drive motor 521 transmits power to the lead screw 53 through the transmission component 54, and the lead screw 53 then converts the rotational motion into linear motion, thereby driving the cutting device 4 to slide along the sliding track 3. This design achieves efficient power transmission and ensures the stable movement of the cutting device 4. The transmission component 54, connected between the output end of the drive motor 521 and the lead screw 53, plays a role in deceleration and torque amplification, enabling the cutting device 4 to obtain a more stable and controllable movement speed. Preferably, the drive component 22 includes, but is not limited to, a transmission belt or transmission teeth. In this embodiment 1, the drive component 22 uses a transmission belt.
[0031] In some embodiments, please refer to Figure 1 , 2 As shown, to facilitate more precise placement of the grooved plate 7 during cutting, a positioning device 8 is added to the operating platform 1. The positioning device 8 is mounted on the operating panel 1121 and is used to abut and position the grooved plate 7. The main function of the positioning device 8 is to precisely abut against the grooved plate 7, thereby determining the cutting position. By ensuring accurate positioning of the grooved plate 7 before cutting, cutting accuracy can be greatly improved and cutting errors reduced. This is crucial for grooved plates 7 that require high-precision cutting, ensuring the quality and consistency of the final product.
[0032] In one embodiment of this utility model, the positioning device 8 includes a first positioning slide rail 81, a second positioning slide rail 82, a first slider 83, a second slider 84, and an abutment plate 85. The first positioning slide rail 81 is located at one end of the operation panel 1121 and is perpendicular to the sliding track 3. The second positioning slide rail 82 is located at the other end of the operation panel 1121 and is perpendicular to the sliding track 3. The first slider 83 slides on the first positioning slide rail 81, and the second slider 84 slides on the first positioning slide rail 81. The abutment plate 85 is assembled between the first slider 83 and the second slider 84 for abutting against the pressure plate 7. In use, the positions of the first slider 83 and the second slider 84 on the first positioning slide rail 81 and the second positioning slide rail 82 are adjusted according to the size and cutting length of different pressure plate grooves, and the corresponding holes are aligned. Then, a fixing piece is used to fix the first slider 83 to the first positioning slide rail 81 and the second slider 84 to the second positioning slide rail 82. At this time, the abutment plate 85 is fixed and can be used to block the pressure groove plate 7, thus achieving a positioning effect. Optionally, the first slider 83, the second slider 84, and the abutment plate 85 may be integrally formed, welded, snap-fitted, or fixed with screws.
[0033] Specifically, in some embodiments, the control system 6 includes a circuit board, control buttons 61, and a control box 62. The control box 62 is mounted above the operating platform 1. Preferably, the control box 62 is located on the clamping frame crossbar 212, facilitating centralized control of various functions of the equipment by the operator. This eliminates the need to move back and forth between multiple positions, thus reducing operation time. The circuit board is located inside the control box 62, with one end of the control buttons 61 protruding from the control box 62 and the other end connected to the circuit board. This enables intelligent control.
[0034] Before cutting, the cutting saw 425 is in its initial position, and the cutting device 4 is in the hollow area 111. The grooved plate 7 is placed in the cutting area 113 and positioned against the abutment plate 85 of the positioning device 8. Then, the control button 61 of the control system 6 is pressed to start the process. At this time, the clamping device 2 is activated, causing the cylinder to drive the clamping part 23 to clamp the grooved plate 7. Then, the cutting operation is pressed, and the cutting device 4, driven by the power device 5, slides along the sliding track 3 towards the cutting area 113 to cut the grooved plate 7. This equipment is simple and practical, and can cut PP grooved plates 7 of different materials. The feed speed can be adjusted according to the thickness of different materials. The cutting gap is small, the cut is smooth, and the material error is 0.5mm with the digital scale stop ruler, which fully meets the quality inspection requirements. Cutting a 20mm × 2m grooved plate 7 can be completed in 1 minute. The operation is simple and reliable.
[0035] In summary, the grooved plate cutting equipment provided by this utility model has the following technical effects:
[0036] 1. This equipment can quickly complete the cutting of the grooved plate 7 through automated operation. Compared with the traditional manual cutting method, this automated cutting method greatly improves production efficiency. At the same time, due to the improved cutting accuracy, it also reduces rework and waste caused by cutting quality problems, further improving overall production efficiency;
[0037] 2. After being clamped by the clamping device 2, combined with the precise control system 6 and power unit 5, it can be ensured that when the cutting device 4 makes linear reciprocating motion on the sliding track 3, the cutting saw 425 can accurately cut the grooved plate 7. This high-precision cutting method avoids the problems of linear bending and uneven cross-section of the material after cutting by traditional shearing machines, thus meeting the high precision requirements of aluminum alloy templates for the grooved plate 7.
[0038] Although the present invention has been disclosed through the above embodiments, the scope of the present invention is not limited thereto. Without departing from the concept of the present invention, the above components can be replaced by similar or equivalent elements known to those skilled in the art.
Claims
1. A notching board cutting apparatus, characterized by, The utility model relates to a cutting device for cutting the pressure groove plate (7) on the operation panel (1121) of the operation platform (1), and the cutting device comprises an operation platform (1), a pressing device (2), a sliding track (3), a cutting device (4) and a power device (5). The operation platform (1) comprises a horizontal frame (11) and a support frame (12). The pressing device (2) comprises a pressing frame (21), a driving part (22) and a pressing part (23). The cutting device (4) comprises a cutting box (41) and a cutting equipment (42). The cutting equipment (42) comprises a cutting motor (421) and a cutting saw frame (422). The cutting motor (421) is fixed with the cutting saw frame (422), and the output end of the cutting motor (421) is drivingly connected with the cutting saw (425) through the cutting saw frame (422). 2. A notching board cutting apparatus according to claim 1, wherein 3. A notching board cutting apparatus according to claim 1, wherein 4. A notching board cutting apparatus according to claim 1, wherein 5. A notching board cutting apparatus according to claim 4, wherein The cutting saw frame (422) comprises a cutting opening (423) for extending the cutting saw (425), and the cutting opening (423) is provided with a dustproof plate (43) which is rotationally connected with the cutting saw frame (422) and can be rotated to open or close the cutting opening (423).
6. A notching board cutting apparatus according to claim 1, wherein The sliding rail (3) comprises at least two sliding rails (31), and the cutting device (4) slides along the sliding rails (31).
7. A notching board cutting apparatus according to claim 6, wherein The power device (5) comprises: A rotating shaft plate (51) is arranged at one end of the sliding rail (3); A motor frame (52) is fixed with a driving motor (521); A lead screw (53) is rotationally connected with the rotating shaft plate (51) at one end and rotationally connected with the motor frame (52) at the other end, and the cutting device (4) is drivingly connected with the lead screw (53); A transmission member (54) is connected between the output end of the driving motor (521) and the lead screw (53).
8. A notching board cutting apparatus according to any one of claims 1 to 7, wherein Further comprising a positioning device (8) which is assembled on the operation panel (1121) and is used for abutting and positioning with the pressing groove plate (7).
9. A notching board cutting apparatus according to claim 8, wherein, The positioning device (8) comprises: A first positioning sliding rail (81) is arranged at one end of the operation panel (1121), and the first positioning sliding rail (81) is perpendicular to the sliding rail (3); A second positioning sliding rail (82) is arranged at the other end of the operation panel (1121), and the second positioning sliding rail (82) is perpendicular to the sliding rail (3); A first sliding block (83) is slidably arranged on the first positioning sliding rail (81); A second sliding block (84) is slidably arranged on the first positioning sliding rail (81); An abutting plate (85) is assembled between the first sliding block (83) and the second sliding block (84) and is used for abutting with the pressing groove plate (7).
10. A notching board cutting apparatus according to claim 1, wherein The control system (6) comprises a circuit board, control buttons (61) and a control box (62), the control box (62) is assembled above the operation platform (1), the circuit board is arranged in the control box (62), one end of the control buttons (61) is exposed from the control box (62), and the other end is connected with the circuit board.