Full-automatic high-speed splitting machine
By combining the design of support plates, T-blocks, cutting blades, and material unwinding mechanisms, the problem of unstable production quality in fully automatic high-speed slitting machines has been solved, achieving high-precision and high-efficiency cutting results that meet customer quality requirements and industry standards.
Patent Information
- Application Number
- CN202520319612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing fully automatic high-speed slitting machines suffer from unstable production quality and fluctuating cutting dimension accuracy during the production process, making it difficult to meet customer quality requirements and industry standards.
The design employs a combination of support plate, T-block, cutting blade, toothed strip, and gear. The motor drives the gear to move the toothed strip precisely, while the material feeding and unwinding mechanism and guide rollers ensure stable material transfer and cutting path.
It improves cutting efficiency, reduces human error, ensures high-precision cutting results, and meets the needs of high-quality production.
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Figure CN223734964U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to packing equipment technical field especially relates to full -automatic high -speed slitting machine. BACKGROUND
[0002] In modern industrial production, the demand for fine processing of materials is increasing, with the diversification of product types and the improvement of consumer requirements for packaging quality, it is necessary to cut large roll packaging materials into different sizes and shapes to meet the needs of various product packaging. In the printing industry, large-format printed matter also needs to be accurately cut into single pages or small sheets of a specific size for book and magazine production. This dual requirement for material cutting precision and speed has led to the emergence of full-automatic high-speed slitting machines. A large food packaging enterprise needs to produce a large number of food packaging bags of different specifications every day. In the past, relying on manual and simple mechanical cutting equipment, the efficiency is low and the precision is difficult to guarantee. The full-automatic high-speed slitting machine can quickly cut large rolls of plastic film according to the preset size and ensure the cutting precision, meeting the enterprise's large-scale and high-quality production needs.
[0003] After searching, Chinese patent publication No. CN214989182U discloses a full-automatic high-speed slitting machine, which includes a bottom plate, two fixed plates are arranged on both sides of the bottom plate, a first threaded rod is rotatably connected between the fixed plates, a sliding groove is arranged on the upper side of the bottom plate, two moving plates are slidably connected in the sliding groove, vertical plates are fixedly connected to the upper sides of the moving plates, a circular rod and a circular tube are rotatably connected to the opposite sides of the two vertical plates, a first motor is fixedly connected to one side of the vertical plate, two vertical rods are fixedly connected to the upper side of the bottom plate, a flat plate is fixedly connected to the upper side of the vertical rod, a cylinder is fixedly connected to the upper side of the flat plate, a support plate is fixedly connected to the cylinder, a guide rail is arranged on one side of the support plate, a sliding block is slidably connected to the guide rail, a moving device is arranged on one side of the support plate, and a cutting device is arranged on the lower side of the sliding block. The utility model has the advantages that by adjusting the distance between the two vertical plates, the geotextile can be fixed according to different widths for cutting; by using the moving device and the cutting device together, the geotextile can be cut quickly with uniform marks, but the production quality is unstable, the cutting size precision may fluctuate, and the unstable quality products cannot meet the quality requirements of customers and industry standards. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a full-automatic high-speed slitting machine, which aims to improve the problem of unstable production quality in the prior art, the cutting size precision may fluctuate, and the unstable quality products cannot meet the quality requirements of customers and industry standards.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: full -automatic high -speed slitting machine, including support plate, the top left side front end of support plate is provided with hole no.
[0006] Through the above technical scheme: hole no. 1 provides the position of other components, and the adjacent side of each T-shaped block is fixedly connected with a fixed plate, and the fixed plates are fixedly connected with cutting blades between the adjacent fixed plates, so that accurate cutting operation is realized, the left side of the short plate is fixedly connected with a toothed strip, so that the transmission effect is realized, the outer wall of the gear is meshed with the left side of the toothed strip, and the stability and reliability of power transmission are ensured.
[0007] As a further description of the above technical scheme:
[0008] The material guiding and unwinding mechanism comprises a support frame one, the rear side of the support frame one is fixedly connected with the front side bottom of the support plate, the left end bottom of the front side of the support plate is fixedly connected with a support sleeve, the right side of the support sleeve is fixedly connected with a motor one, the output end of the motor one is fixedly connected with a long rod, the left side outer wall of the long rod is rotatably connected with the front side of the support frame one, the outer wall of the long rod is provided with a winding drum, the right end bottom of the front side of the support plate is rotatably connected with a support frame two, the front side of the support frame two is rotatably connected with the right side outer wall of the support frame one, the left and right ends of the top of the support plate are fixedly connected with L-shaped frames, the front sides between the adjacent L-shaped frames are rotatably connected with guide rollers, the bottoms between the adjacent L-shaped frames are fixedly connected with guide plates, and the top of the support plate is rotatably connected with a collecting rod.
[0009] Through the above technical scheme: the support sleeve is connected to ensure the stability of the structure, the winding drum is used for bearing and unwinding material, in order to further enhance the stability of the mechanism, the left and right ends of the top of the support plate are fixedly connected with L-shaped frames, the front sides between the adjacent L-shaped frames are rotatably connected with guide rollers, so as to guide the correct direction of the material, the guide plates ensure the smoothness of the material during unwinding, and the collecting rod is used for collecting the material after unwinding.
[0010] As a further description of the above technical scheme:
[0011] The top front side of the support plate is provided with a long slot, and the bottom of the support plate is fixedly connected with an anti-skid pad.
[0012] Through the above technical scheme: the long slot is used for the descent of the cutting blade to ensure complete cutting, and the anti-skid pad ensures the stability of the equipment.
[0013] As a further description of the above technical scheme:
[0014] The top front left end of the support plate is fixedly connected with a controller, and the controller is electrically connected with the gear and the motor respectively.
[0015] Through the above technical scheme: the controller realizes the control of the equipment.
[0016] As a further description of the above technical scheme:
[0017] The bottom of the L-shaped frame is fixedly connected with a fixing frame, the front side of the fixing frame is threadedly connected with a bolt, and the rear side of the bolt penetrates through the fixing frame and is threadedly connected with the outer wall of the support plate.
[0018] Through the above technical scheme: the cooperation of the fixing frame and the bolt realizes the support of the L-shaped frame, and improves the stability of the equipment.
[0019] As a further description of the above technical scheme:
[0020] The middle part of the left end of the front side of the support plate is fixedly connected with a nameplate, and the middle part of the left side of the top of the support plate is fixedly connected with a protective sleeve.
[0021] Through the above technical scheme: the nameplate displays equipment information, and the protective sleeve protects the equipment during cutting.
[0022] As a further description of the above technical scheme:
[0023] The rear side between the adjacent L-shaped frames is fixedly connected with a deviation correcting roller, and the rear side of the support frame one is fixedly connected with a heat sink.
[0024] Through the above technical scheme: the deviation correcting roller is used to ensure that the material can maintain the correct direction during conveying, avoid the reduction of production efficiency and product quality problems caused by deviation, and the heat sink is used to prevent the equipment from overheating, thereby prolonging the service life of the equipment and ensuring the stability of the operation.
[0025] As a further description of the above technical scheme:
[0026] The middle part of the right end of the front side of the support plate is fixedly connected with an adjusting plate, two holes are formed in the top of the adjusting plate, a short rod is slidably connected with the inner wall of the hole, and the bottom of the short rod is clamped with the top rear side of the support frame two.
[0027] Through the technical scheme, the adjusting plate can fix the position of the support frame two through the short rod.
[0028] The utility model has the advantages of the following:
[0029] 1. In the utility model, the rotation of the gear driven by the motor two makes the toothed strip meshing with the gear start to move up and down, thereby moving up and down with the cutting blade, completing the cutting after the material is well fed, and the up and down movement of the cutting blade can be automatically completed through the motor two, which not only improves the cutting efficiency, but also reduces the error and fatigue possibly caused by manual operation, and since the transmission ratio of the gear and the toothed strip is fixed, the position error of each cutting can be reduced, and the production requirement of high precision is met.
[0030] 2. In the utility model, first, the support frame two is made to adhere to the support plate by rotating the support frame two, and then the right side of the long rod is made to complete the clamping with the middle part of the support frame two by rotating the support frame two, the rotation of the long rod is driven by the motor one, thereby realizing the uniform and stable rotation of the roll material, and the process that the material passes through the guide roller and is rolled to the collecting rod ensures that the material has a precise material guiding path, the guide roller plays the role of guiding and correcting the material direction, so that the material can be transmitted according to the predetermined route, thereby ensuring the subsequent processing quality. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is the front side perspective view of the support plate of the full-automatic high-speed slitting machine provided by the utility model;
[0032] Figure 2 It is the side view of the L-shaped frame of the full-automatic high-speed slitting machine provided by the utility model;
[0033] Figure 3 It is the support block schematic view of the full-automatic high-speed slitting machine provided by the utility model;
[0034] Figure 4 It is the collecting rod display view of the full-automatic high-speed slitting machine provided by the utility model;
[0035] Figure 5 It is the cutting blade schematic view of the full-automatic high-speed slitting machine provided by the utility model;
[0036] Figure 6 It is the disassembled view of the short rod of the full-automatic high-speed slitting machine provided by the utility model.
[0037] LEGEND:
[0038] 1, support plate; 2, material guiding unwinding mechanism; 201, support frame one; 202, support sleeve; 203, motor one; 204, long rod; 205, reel; 206, support frame two; 207, L-shaped frame; 208, guide roller; 209, guide plate; 210, collecting rod; 3, hole one; 4, support frame three; 5, T-shaped block; 6, fixed plate; 7, cutting blade; 8, short plate; 9, toothed strip; 10, support block; 11, motor two; 12, gear; 13, long groove; 14, non-slip pad; 15, controller; 16, fixing frame; 17, bolt; 18, nameplate; 19, protective sleeve; 20, deviation correcting roller; 21, cooling fin; 22, adjusting plate; 23, hole two; 24, short rod. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0040] Please refer to the drawings Figure 1 , the drawings Figure 3 and the drawings Figure 5 , an embodiment provided by the present application: full-automatic high-speed slitting machine, including support plate 1, the top left side of support plate 1 is provided with hole one 3, the top left and right sides of support plate 1 are both fixedly connected with two support frames three 4, the interiors of support frames three 4 are both slidably connected with T-shaped blocks 5, the adjacent sides of T-shaped blocks 5 are both fixedly connected with fixed plates 6, the adjacent fixed plates 6 are both fixedly connected with cutting blades 7, so as to realize the cutting function, the left end of left T-shaped block 5 is fixedly connected with short plate 8, the left side of short plate 8 is fixedly connected with toothed strip 9, the top left side of support plate 1 is fixedly connected with support block 10, the top of support block 10 is fixedly connected with motor two 11, the output end of motor two 11 is fixedly connected with gear 12, the outer wall of gear 12 is meshingly connected with the left side of toothed strip 9, so as to ensure the transmission of power, the front side of support plate 1 is provided with material guiding unwinding mechanism 2, material guiding unwinding mechanism 2 is used for bearing and providing raw materials to be slitted;
[0041] Specifically, the hole one 3 in order to facilitate the position of other components, support frame three 4 provides additional stability for the machine, the fixed plate 6 provides a stable installation platform for cutting blade 7, short plate 8 enhances the integrity of the structure, the toothed strip 9 ensures the accuracy and efficiency of the transmission, support block 10 for motor two 11 provides a stable installation position, the output end of motor two 11 is fixedly connected with gear 12, the outer wall of gear 12 is engaged with the left side of toothed strip 9, ensuring efficient power transmission, the material feeding unwinding mechanism 2 is responsible for bearing and providing the raw material to be slitting, making the whole slitting process more smooth and efficient.
[0042] Please refer to the accompanying Figure 1 , the accompanying Figure 2 and the accompanying Figure 4 , the material feeding unwinding mechanism 2 includes support frame one 201, the rear side of support frame one 201 is fixedly connected with the front side bottom of support plate 1, ensuring the stability of the structure, the front side left end bottom of support plate 1 is fixedly connected with support sleeve 202, the right side of support sleeve 202 is fixedly connected with motor one 203, the output end of motor one 203 is fixedly connected with long rod 204, the left side outer wall of long rod 204 is rotatably connected with the front side of support frame one 201, the outer wall of long rod 204 is provided with winding drum 205, the front side right end bottom of support plate 1 is rotatably connected with support frame two 206, the front side of support frame two 206 is rotatably connected with the right side outer wall of support frame one 201, the top of support plate 1 is fixedly connected with L-shaped frame 207, the front side of L-shaped frame 207 is rotatably connected with guide roller 208, so as to guide the correct direction of the material, the bottom of L-shaped frame 207 is fixedly connected with guide plate 209, the top of support plate 1 is rotatably connected with collecting rod 210;
[0043] Specifically, motor one 203 as a power source, its output end is fixedly connected with long rod 204, the left side outer wall of long rod 204 is connected with the front side of support frame one 201 through rotating connection mode, ensuring that long rod 204 can rotate, winding drum 205 is used for bearing and unwinding material, support frame two 206 is connected with the right side outer wall of support frame one 201 through rotating connection mode, further enhancing the adaptability of the mechanism, L-shaped frame 207 not only provides structural support, but also guides the correct direction of the material through guide roller 208, guide plate 209 ensures that the material can pass smoothly during unwinding, collecting rod 210 is used for collecting the material after unwinding, ensuring the efficiency of operation.
[0044] Please refer to the accompanying Figure 1 , the accompanying Figure 4 and the accompanying Figure 6The middle part of the front side right end of the supporting plate 1 is fixedly connected with an adjusting plate 22, two holes two 23 are arranged on the top of the adjusting plate 22, a short rod 24 is slidably connected with the inner wall of the hole two 23, the bottom of the short rod 24 is clamped with the top rear side of the supporting frame two 206, so that the fixing effect is realized, a long slot 13 is arranged on the top front side of the supporting plate 1, an anti-skid pad 14 is fixedly connected with the bottom of the supporting plate 1, a nameplate 18 is fixedly connected with the middle part of the front side left end of the supporting plate 1, which displays the related information of the display device, and a protective sleeve 19 is fixedly connected with the middle part of the top left side of the supporting plate 1;
[0045] Specifically, the inner wall of the hole two 23 is slidably connected with the short rod 24, and the fixing effect is completed in cooperation, and the bottom of the short rod 24 is tightly clamped with the top rear side of the supporting frame two 206, so that the stability of the structure is ensured, the rotation of the adjusting plate 22 can be fixed with the supporting frame two 206 through another position, the installation of the material is facilitated, the long slot 13 can facilitate the stability of cutting, the anti-skid pad 14 improves the stability of the structure, the nameplate 18 is used for identifying product information, and the protective sleeve 19 is used to protect the operation of the equipment.
[0046] Please refer to the accompanying Figure 1 , the accompanying Figure 2 and the accompanying Figure 3 , the top left end of the front side of the supporting plate 1 is fixedly connected with a controller 15, the controller 15 is electrically connected with the gear 12 and the motor one 203 respectively, the rear side between the adjacent L-shaped frames 207 is fixedly connected with a deviation correcting roller 20, so as to ensure the stability of conveying, the rear side of the supporting frame one 201 is fixedly connected with a heat dissipation fin 21, the bottom of the L-shaped frame 207 is fixedly connected with a fixing frame 16, the front side of the fixing frame 16 is threadedly connected with a bolt 17, and the rear side of the bolt 17 is threadedly connected with the outer wall of the supporting plate 1 through the fixing frame 16;
[0047] Specifically, the controller 15 is not only electrically connected with the gear 12, but also efficiently electrically connected with the motor one 203, so as to ensure the accuracy of mechanical transmission and ensure the smoothness of power transmission, the deviation correcting roller 20 ensures the stability of the material in the conveying process, so as to improve the production efficiency and product quality, the heat dissipation fin 21 ensures that the equipment can maintain good heat dissipation performance under long-time work, and the front side of the fixing frame 16 is threadedly connected with the bolt 17, so as to ensure the stability of the whole structure.
[0048] Working principle: through the motor two 11 drive gear 12 rotation, the rotation of gear 12 will make with the meshing tooth strip 9 start up and down movement, the movement of tooth strip 9 will bring the movement of short plate 8, thereby with T block 5 in the inside sliding groove of support frame three 4 up and down movement, that is, with cutting blade 7 up and down movement, complete the cutting after the good material, in the whole cutting after the good material, only through motor two 11 can automatically complete the up and down movement of cutting blade 7, no need manual operation, not only improve the cutting efficiency, also can reduce the error and fatigue that manual operation can bring, simultaneously because the transmission ratio of gear 12 and tooth strip 9 is fixed, this makes the up and down movement distance of cutting blade 7 can be accurately set, can ensure that the position error of each cutting is in the range of minimum, satisfy the production requirement of high accuracy;
[0049] First, rotate the support frame two 206 makes support frame two 206 and support plate 1 fit, put the reel 205 on the long rod 204, rotate the support frame two 206 again, make the right side of long rod 204 and the middle part of support frame two 206 complete clamping, then pass the material through the guide roller 208 and roll to the outer wall of the collection rod 210, adjust the tension, then drive the rotation of long rod 204 through motor one 203, the rotation speed of motor one 203 can be accurately adjusted through the control system, so as to realize the uniform and stable rotation of the material of reel 205, the rotation of long rod 204 will drive the rotation of reel 205, so as to realize the material guiding effect, the process of material passing through guide roller 208 and rolling to the collection rod 210 ensures that the material has a precise material guiding path, the guide roller 208 plays a role in guiding and correcting the material direction, so that the material can be transmitted according to the predetermined route, which can ensure that the material will not deviate and distort during transmission, especially for some materials with soft texture and easy deformation, which can effectively improve the accuracy of material guiding, so as to ensure the processing quality of the subsequent process.
[0050] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A full-automatic high-speed slitting machine comprising a support plate (1), characterized in that: The top left side of the supporting plate (1) is provided with a hole (3), and the top left and right sides of the supporting plate (1) are fixedly connected with two supporting frames (4), the interiors of the supporting frames (4) are slidably connected with T-shaped blocks (5), the adjacent sides of the T-shaped blocks (5) are fixedly connected with fixed plates (6), the adjacent fixed plates (6) are fixedly connected with cutting blades (7), the left end of the T-shaped block (5) on the left side is fixedly connected with a short plate (8), the left side of the short plate (8) is fixedly connected with a threaded strip (9), the top left rear end of the supporting plate (1) is fixedly connected with a supporting block (10), the top of the supporting block (10) is fixedly connected with a motor (11), the output end of the motor (11) is fixedly connected with a gear (12), the outer wall of the gear (12) is meshedly connected with the left side of the threaded strip (9), and the front side of the supporting plate (1) is provided with a material guiding unwinding mechanism (2).
2. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: The material guiding unwinding mechanism (2) comprises a supporting frame (201), the rear side of the supporting frame (201) is fixedly connected with the front side bottom of the supporting plate (1), the front left end bottom of the supporting plate (1) is fixedly connected with a supporting sleeve (202), the right side of the supporting sleeve (202) is fixedly connected with a motor (203), the output end of the motor (203) is fixedly connected with a long rod (204), the left side outer wall of the long rod (204) is rotatably connected with the front side of the supporting frame (201), the outer wall of the long rod (204) is provided with a winding drum (205), the front right end bottom of the supporting plate (1) is rotatably connected with a supporting frame (206), the front side of the supporting frame (206) is rotatably connected with the right side outer wall of the supporting frame (201), the top left and right ends of the front side of the supporting plate (1) are fixedly connected with L-shaped frames (207), the front sides between the adjacent L-shaped frames (207) are rotatably connected with guide rollers (208), the bottoms between the adjacent L-shaped frames (207) are fixedly connected with guide plates (209), and the top of the supporting plate (1) is rotatably connected with a collecting rod (210).
3. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: The top front side of the supporting plate (1) is provided with a long groove (13), and the bottom of the supporting plate (1) is fixedly connected with an anti-skid pad (14).
4. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: The top left end of the front side of the supporting plate (1) is fixedly connected with a controller (15), and the controller (15) is electrically connected with the gear (12) and the motor (203) respectively.
5. The fully automatic high-speed slitter as claimed in claim 2, characterized in that: The bottoms of the L-shaped frames (207) are fixedly connected with fixing frames (16), the front sides of the fixing frames (16) are threadedly connected with bolts (17), and the rear sides of the bolts (17) are threadedly connected with the outer walls of the supporting plates (1) through the fixing frames (16).
6. The fully automatic high-speed slitter as claimed in claim 1, characterized in that: The middle part of the left end of the front side of the supporting plate (1) is fixedly connected with a nameplate (18), and the middle part of the top left side of the supporting plate (1) is fixedly connected with a protective sleeve (19).
7. The fully automatic high-speed slitter as claimed in claim 2, characterized in that: The rear sides of adjacent L-shaped racks (207) are fixedly connected with deviation rectifying rollers (20), and the rear side of the support rack one (201) is fixedly connected with a heat dissipation fin (21).
8. The fully automatic high-speed slitter as claimed in claim 2, characterized in that: The front right end of the support plate (1) is fixedly connected with an adjusting plate (22), two hole twos (23) are formed in the top of the adjusting plate (22), short rods (24) are in sliding connection with the inner walls of the hole twos (23), and the bottoms of the short rods (24) are clamped with the top rear side of the support rack two (206).
Citation Information
Patent Citations
Full-automatic high-speed splitting machine
CN214989182U