Powder coating equipment for ceramic substrate production

Abstract

The utility model discloses powder coating equipment for ceramic substrate production, which belongs to the technical field of ceramic substrate production and is technically characterized by comprising a base, a support frame, a worktable, a suspension printing mechanism and a powder storage mechanism, the support frame is rotatably connected with the base, a mounting mechanism for mounting the suspension printing mechanism is arranged at the upper end of the base, and the powder storage mechanism is connected with the worktable. The mounting mechanism comprises a second driving frame fixedly connected to the upper end of the base, and a second screw rod is arranged on the inner wall of the second driving frame. Through the arrangement of the mounting mechanism, the ceramic substrate is continuously brought to the position below the suspension printing mechanism through the rotating annular workbench, the feeding station and the discharging station of the ceramic substrate are staggered, and therefore the ceramic substrate can be mounted more stably; powder coating and feeding of the ceramic substrate can be carried out at the same time, and rapid powder coating of the ceramic substrate can be achieved.

Description

Technical Field

[0001] This invention relates to the field of ceramic substrate production technology, and particularly to a powder coating device for ceramic substrate production. Background Technology

[0002] The existing production process for ceramic substrates for alumina includes powder grinding, slurry preparation, tape casting, stamping and scoring, powder coating and sintering, correction and leveling, and size sorting. In the powder coating process, an anti-adhesion powder slurry is first prepared, which is then stirred and dispersed to form a uniform anti-adhesion powder suspension. Then, a layer of powder is coated onto the ceramic substrate through a suspension printing mechanism.

[0003] Existing powder coating equipment for ceramic substrate production typically includes a suspension printing mechanism, a powder storage mechanism, and a power mechanism. The power mechanism can bring the ceramic substrate below the suspension printing mechanism, and after printing, the power mechanism removes the ceramic substrate from the suspension printing mechanism. The loading and unloading positions of the ceramic substrate coincide, so a new ceramic substrate can only be placed after the previous ceramic substrate is reset and removed. The long interval between powder coating of two ceramic substrates affects the powder coating efficiency of the ceramic substrate. To solve the above problems, we propose this powder coating equipment for ceramic substrate production. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a powder coating device for ceramic substrate production, which solves the problems of long intervals between producing two ceramic substrates and low powder coating efficiency in existing ceramic substrate powder coating devices.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a powder coating device for ceramic substrate production, comprising: a base, a support frame, a worktable, a suspension printing mechanism, and a powder storage mechanism. The support frame is rotatably connected to the base. The upper end of the base is provided with an installation mechanism for mounting the suspension printing mechanism. The installation mechanism includes a second drive frame fixedly connected to the upper end of the base. The inner wall of the second drive frame is provided with a second screw. The second screw is provided with a second mounting component for mounting the suspension printing mechanism. The base is provided with a control panel and a drive component. The base is provided with a drive mechanism for driving the feeding of ceramic substrates.

[0008] Preferably, the driving mechanism includes a first driving frame and an air source disposed on the upper end of the base. The first driving frame is provided with a first screw, and the first screw is provided with a first mounting component. A vacuum suction cup is mounted on the lower end of the first mounting component through a first cylinder.

[0009] Preferably, a vertical plate is fixedly connected to the upper end of the base, an electric push rod is provided on the vertical plate, and a push plate is fixedly connected to the output shaft of the electric push rod.

[0010] Preferably, two mounting brackets are fixedly connected to the upper end of the base, and a mounting block is mounted on the inner wall of the mounting bracket via a second cylinder, and a clamping plate is mounted on the side wall of the mounting block via a third cylinder.

[0011] Preferably, the lower end of the base is provided with a plurality of casters, and the plurality of casters are arranged at equal intervals.

[0012] Preferably, the clamp is made of rubber, and the caster is a locking caster.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This invention, through the installation mechanism, continuously brings the ceramic substrate to the bottom of the suspended printing mechanism via a rotating annular worktable. The loading and unloading stations of the ceramic substrate are staggered, allowing for simultaneous powder coating and loading of the ceramic substrate, thus enabling rapid powder coating of the ceramic substrate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a powder coating device for producing ceramic substrates according to the present invention;

[0017] Figure 2 This is a side view of a powder coating device for producing ceramic substrates according to the present invention.

[0018] Figure 3 This is another side view of a powder coating device for producing ceramic substrates according to the present invention.

[0019] In the diagram: 1. Base, 2. Support frame, 3. Workbench, 4. Vacuum suction cup, 5. First cylinder, 6. First screw, 7. First drive frame, 8. Second drive frame, 9. Second screw, 10. Suspended printing mechanism, 11. Powder storage mechanism, 12. Drive assembly, 13. Air source, 14. Vertical plate, 15. Push plate, 16. Electric push rod, 17. Casters, 18. Mounting bracket, 19. Second cylinder, 20. Third cylinder, 21. Control panel, 22. Clamping plate. Detailed Implementation

[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0021] This utility model provides a technical solution for a powder coating equipment used in the production of ceramic substrates:

[0022] Please see Figures 1-3 A powder coating device for ceramic substrate production includes: a base 1, a support frame 2, a worktable 3, a suspension printing mechanism 10, and a powder storage mechanism 11. The suspension printing mechanism 10 and the powder storage mechanism 11 are components of existing ceramic substrate powder coating devices, and their working principles are existing technologies, so they will not be described in detail. The support frame 2 is rotatably connected to the base 1. The upper end of the base 1 is provided with a mounting mechanism for mounting the suspension printing mechanism 10. The mounting mechanism includes a second drive frame 8 fixedly connected to the upper end of the base 1. The inner wall of the second drive frame 8 is provided with a second screw 9. The second screw 9 is provided with a second mounting component for mounting the suspension printing mechanism 10. The second mounting component is threadedly connected to the second screw 9 and fixedly connected to the suspension printing mechanism 10. The second drive frame 8 is provided with a second drive device for the second screw 9. The second drive device includes a servo motor, etc. The base 1 is provided with a control panel 21 and a drive component 12.

[0023] The base 1 is equipped with a drive mechanism for feeding ceramic substrates. The drive mechanism includes a first drive frame 7 and an air source 13 located at the upper end of the base 1. The first drive frame 7 is equipped with a first screw 6. The first screw 6 is equipped with a first mounting component. The first mounting component is threadedly connected to the first screw 6 and fixedly connected to a first cylinder 5. The first drive frame 7 is equipped with a first drive device for the first screw 6. The first drive device includes a servo motor, etc. The lower end of the first mounting component is equipped with a vacuum suction cup 4 via the first cylinder 5. The vacuum suction cup 4 is installed at the output end of the first cylinder 5 and is equipped with connecting pipes, valves, etc.

[0024] Furthermore, a vertical plate 14 is fixedly connected to the upper end of the base 1, and an electric push rod 16 is provided on the vertical plate 14. The output shaft of the electric push rod 16 is fixedly connected to a push plate 15, which can push the ceramic substrate that has been coated with powder out of the worktable 3.

[0025] Furthermore, two mounting brackets 18 are fixedly connected to the upper end of the base 1. The inner wall of the mounting bracket 18 is equipped with a mounting block by a second cylinder 19, and the side wall of the mounting block is equipped with a clamping plate 22 by a third cylinder 20, which can be used to position the ceramic substrate on the worktable 3.

[0026] Furthermore, the lower end of the base 1 is provided with multiple casters 17, which are equally spaced to allow the equipment to move and facilitate its transportation.

[0027] Furthermore, the clamp 22 is made of rubber to avoid damaging the ceramic substrate, and the caster 17 is a locking caster.

[0028] In practical use, the working principle of this utility model is as follows:

[0029] The user places the equipment in the workshop, with the right side of the base 1 aligned with the external ceramic substrate conveyor belt. After the ceramic substrate is moved to the right side of the workbench 3 by the conveyor belt, the operator can place the ceramic substrate on the right side of the workbench 3 and start the drive assembly 12. The drive assembly 12 drives the support frame 2 and the workbench 3 to rotate. When the ceramic substrate rotates to the left side of the base 1, the second drive device of the second screw 9 and the suspension printing mechanism 10 are started to complete the powder coating work of the ceramic substrate. Then the drive assembly 12 continues to start, and the powder-coated ceramic substrate rotates to the rear of the base 1, so that the operator behind the base 1 can remove the ceramic substrate. During the material removal process, the powder coating and feeding of the ceramic substrate can be carried out simultaneously, and the rapid powder coating of the ceramic substrate can be achieved in the process.

[0030] For the loading of ceramic substrates, the first drive device of the first screw 6 is activated, which causes the vacuum suction cup 4 to move onto the conveyor belt and extend and retract from the output end of the first cylinder 5 to pick up the ceramic substrate. Then the vacuum suction cup 4 resets and carries the ceramic substrate onto the worktable 3. After the vacuum suction cup 4 releases the ceramic substrate, the ceramic substrate falls onto the worktable 3. This process can realize the automatic loading of ceramic substrates.

[0031] When the powder-coated ceramic substrate moves to the front of the pusher plate 15, the electric push rod 16 can be activated without the worktable 3 rotating. The output end of the electric push rod 16 extends, and the pusher plate 15 pushes the ceramic substrate off the worktable 3. The output conveyor belt for the ceramic substrate is placed in front of the pusher plate 15, which can realize the automatic unloading of the ceramic substrate.

[0032] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A dusting apparatus for ceramic substrate production, comprising: The base (1), the support frame (2), the workbench (3), the suspension printing mechanism (10) and the powder storage mechanism (11) are characterized in that: the support frame (2) is rotationally connected with the base (1), the upper end of the base (1) is provided with a mounting mechanism for mounting the suspension printing mechanism (10), the mounting mechanism comprises a second driving frame (8) fixedly connected to the upper end of the base (1), the inner wall of the second driving frame (8) is provided with a second screw rod (9), the second screw rod (9) is provided with a second mounting assembly for mounting the suspension printing mechanism (10), the base (1) is provided with a control panel (21) and a driving assembly (12), and the base (1) is provided with a driving mechanism for driving the feeding of the ceramic substrate.

2. The powder application apparatus for ceramic substrate production according to claim 1, characterized by: The driving mechanism comprises a first driving frame (7) and an air source (13) arranged at the upper end of the base (1), the first driving frame (7) is internally provided with a first screw rod (6), the first screw rod (6) is provided with a first mounting assembly, and the lower end of the first mounting assembly is provided with a vacuum suction cup (4) through a first air cylinder (5).

3. The powder application apparatus for ceramic substrate production according to claim 2, characterized by: The upper end of the base (1) is fixedly connected with a vertical plate (14), the vertical plate (14) is provided with an electric push rod (16), and the output shaft of the electric push rod (16) is fixedly connected with a push plate (15).

4. The powder application apparatus for ceramic substrate production according to claim 3, characterized by: The upper end of the base (1) is fixedly connected with two mounting frames (18), the inner wall of the mounting frame (18) is provided with a mounting block through a second air cylinder (19), and the side wall of the mounting block is provided with a clamping plate (22) through a third air cylinder (20).

5. The powder application apparatus for ceramic substrate production according to claim 4, characterized by: The lower end of the base (1) is provided with a plurality of universal wheels (17), and the plurality of universal wheels (17) are arranged at equal intervals.

6. The powder application apparatus for ceramic substrate production according to claim 5, characterized by: The clamping plate (22) is made of rubber, and the universal wheels (17) are locking universal wheels.

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