Mixing equipment for carbon fiber prepreg production
By using rubber baffles and a power mechanism in the carbon fiber prepreg production device, the problem of frequent start-stop of electronic valves was solved, achieving flexible control of sealing and feeding amount, and extending the service life of the device.
Patent Information
- Application Number
- CN202423319632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing carbon fiber prepreg production equipment, frequent start-stop of electronic valves leads to a shortened service life, affecting the reliability of the equipment and maintenance costs.
The traditional electronic valve is replaced by a rubber baffle and a power mechanism. The quantitative intermittent feeding of the rubber baffle is achieved through the cooperation of springs and limit rods. The feeding amount can be flexibly controlled by the adjustment of cylinders and different gears.
It achieves effective sealing of the rubber baffle and quantitative intermittent feeding, extends the service life of the device, and improves the flexibility and reliability of feeding control.
Smart Images
Figure CN223735210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixed technical field more specifically, the utility model relates to a kind of mixing equipment for carbon fiber prepreg production. BACKGROUND
[0002] In the field of high-performance composite materials, carbon fiber prepreg as a kind of key intermediate material, the mixing link in its production process is crucial, with the rapid development of aerospace, automobile manufacturing, sports equipment and wind power industries, the demand for carbon fiber prepreg is growing, which promotes the continuous innovation and optimization of carbon fiber prepreg production technology, and the mixing step required during carbon fiber prepreg production needs to use a mixing device.
[0003] The existing mixing device is mainly composed of a stirring tank, a motor, a stirring rod and an electronic valve. The electronic valve is installed at the bottom end of the stirring tank. Its working principle is as follows: first, pour the raw materials to be stirred into the stirring tank, then start the motor. When the motor is running, it will drive the stirring rod to rotate, and the stirring rod will hit the raw materials in the stirring tank at this time, so as to mix the raw materials. When the stirring is completed, open the electronic valve. The raw materials in the stirring tank will fall freely under the action of gravity. Then, control the electronic valve to close, and then open it again, so as to achieve the function of quantitative intermittent discharging.
[0004] However, in order to realize the function of quantitative intermittent discharging, the electronic valve needs to be started and stopped frequently, which will undoubtedly reduce the service life of the electronic valve and increase the service life of the device. CONTENT OF THE UTILITY MODEL
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of mixing equipment for carbon fiber prepreg production.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of mixing equipment for carbon fiber prepreg production, including the stirring tank of being fixed in the support frame, the top end of the stirring tank is equipped with motor, the output end of the motor is connected with stirring rod, the stirring rod is located in the inside of support frame, the inboard of support frame is fixed with supporting plate, the bottom end of the stirring tank is provided with rubber baffle, the rubber baffle is in line with the bottom end of stirring tank, the both ends of rubber baffle are fixed with fixed plate, the inside of a pair of fixed plate is slidably connected with limit rod, the end of a pair of limit rod away from fixed plate is fixed with concave plate, the top end of supporting plate is provided with power mechanism for driving rubber baffle to move.
[0007] Further, the power mechanism comprises a motor, a half gear and a rack, the half gear is fixed to the outside of the output end of the motor, the rack is engaged with the half gear, and the rack is fixed to the bottom end of the rubber baffle.
[0008] Further, the output end of the motor is fixed with a three-quarter gear and a quarter gear, the motor is installed with a cylinder away from the three-quarter gear, the output end of the cylinder is fixed to the motor, the end of the cylinder away from the motor is fixed with a connecting plate, and the connecting plate is fixed to the top end of the supporting plate.
[0009] Further, the outside of the cylinder is fixed with a limiting frame, and the end of the limiting frame away from the cylinder is fixed to the top end of the supporting plate.
[0010] Further, the spring is provided with a pair of limiting rods, and the pair of springs are respectively sleeved on the outside of the pair of limiting rods.
[0011] The technical effect and advantages of the mixing equipment for carbon fiber prepreg production are as follows:
[0012] (1) The rubber baffle and the power mechanism are structurally designed, the traditional electronic valve is replaced by the rubber baffle, the innovation improvement of the carbon fiber prepreg production mixing equipment is realized, the rubber baffle is driven to move along the limiting rod by the power mechanism, the elastic potential energy of the spring is utilized, the effective sealing of the bottom end of the stirring kettle is ensured, and the quantitative intermittent feeding of raw materials is realized.
[0013] (2) The motor is driven to move by the cylinder, different gears and racks are engaged, the opening time of the rubber baffle is adjusted, and the feeding amount of the stirring kettle is flexibly controlled. DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a sectional view of the stirring kettle in the utility model.
[0016] Figure 3 It is a schematic diagram of the local structure in the utility model.
[0017] Figure 4 It is an exploded schematic view of the three-quarter gear and the half gear in the utility model.
[0018] In the drawing:
[0019] 1, support frame; 2, stirring kettle; 3, motor; 4, stirring rod; 5, supporting plate; 6, rubber baffle; 7, fixed plate; 8, limiting rod; 9, concave plate; 10, spring; 11, motor; 12, half gear; 13, rack; 14, three-quarter gear; 15, one-quarter gear; 16, air cylinder; 17, connecting plate; 18, limiting frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figure 1 Figure 3 As shown in FIG. 1, a kind of mixing equipment for carbon fiber prepreg production, including stirring kettle 2 being fixed in support frame 1, the top of stirring kettle 2 is equipped with motor 3, the output end of motor 3 is connected with stirring rod 4, stirring rod 4 is located in the inside of support frame 1, the inboard of support frame 1 is fixed with supporting plate 5, the bottom of stirring kettle 2 is provided with rubber baffle 6, rubber baffle 6 is in conformance with the bottom of stirring kettle 2, the both ends of rubber baffle 6 are fixed with fixed plate 7, the inside of a pair of fixed plate 7 is slidably connected with limiting rod 8, the end of a pair of limiting rod 8 away from fixed plate 7 is fixed with concave plate 9, concave plate 9 is fixed at the top of supporting plate 5, the outside of limiting rod 8 is equipped with spring 10, the both ends of spring 10 are fixed with fixed plate 7 and concave plate 9 respectively, the top of supporting plate 5 is provided with power mechanism for driving rubber baffle 6 to move.
[0022] Firstly, the raw materials to be stirred are poured into the interior of the stirring kettle 2, and then the motor 3 is started, and the motor 3 rotates to drive the stirring rod 4 to rotate, and the stirring rod 4 strikes the raw materials in the interior of the stirring kettle 2 to mix the raw materials, when the stirring is completed, the electronic valve is opened, and the raw materials in the interior of the stirring kettle 2 fall freely under the action of gravity, and then the electronic valve is controlled to be closed and then opened again, so that the function of quantitative intermittent discharging is achieved, however, in order to achieve the function of quantitative intermittent discharging, the electronic valve needs to be frequently started and stopped, which undoubtedly reduces the service life of the electronic valve and improves the service life of the device, in the use of the utility model, the rubber baffle 6 is used instead of the electronic valve, the rubber baffle 6 is made of rubber material and has good sealing performance, when the stirring is completed, the rubber baffle 6 is moved by the power mechanism, and when the rubber baffle 6 moves, the fixed plate 7 moves along the outside of the limiting rod 8, the fixed plate 7 presses the spring 10 at this time, the spring 10 is deformed and generates elastic potential energy, and when the rubber baffle 6 moves, the rubber baffle 6 stops blocking the bottom end of the stirring kettle 2, and the raw materials in the interior of the stirring kettle 2 can fall, along with the continuous operation of the power mechanism, the power mechanism stops dragging the rubber baffle 6, the spring 10 stops being stressed at this time, and releases the elastic potential energy, the rubber baffle 6 is reset by the fixed plate 7, at this time, the rubber baffle 6 blocks the bottom end of the stirring kettle 2 again, and the internal raw materials cannot be discharged, and after the power mechanism operates for a period of time, the rubber baffle 6 is moved again, and the above-mentioned action is repeated, so that the function of quantitative intermittent discharging is achieved.
[0023] As shown in Figure 3 The power mechanism comprises a motor 11, a half gear 12 and a rack 13, the half gear 12 is fixedly connected with the outside of the output end of the motor 11, the rack 13 is engaged with the half gear 12, and the rack 13 is fixedly connected with the bottom end of the rubber baffle 6.
[0024] When the motor 11 is started, the motor 11 rotates, and the half gear 12 rotates, and since the half gear 12 is in the engaged state with the rack 13, the half gear 12 drives the rack 13 to move, and the movement of the rack 13 drives the rubber baffle 6 to move, along with the rotation of the half gear 12 for a certain number of turns, the half gear 12 is disengaged from the rack 13, and the rubber baffle 6 is reset under the action of the spring 10, and then, since the half gear 12 continuously rotates, the half gear 12 rotates again to engage with the rack 13, so that the above-mentioned action is repeated.
[0025] As shown in Figure 3 and Figure 4As shown, the output end of the motor 11 is fixed with a three-quarter gear 14 and a quarter gear 15, the motor 11 is installed with a cylinder 16 away from the three-quarter gear 14, the output end of the cylinder 16 is fixed with the motor 11, the connecting plate 17 is fixed at the top end of the supporting plate 5.
[0026] In order to realize the adjustment of the amount of the stirring kettle 2, when the amount of the discharge needs to be increased, the cylinder 16 is started, the cylinder 16 drives the motor 11 to move towards the direction of the cylinder 16, and the movement of the motor 11 drives the three-quarter gear 14 to move, at this time, the half gear 12 is disengaged from the engagement with the rack 13, and the three-quarter gear 14 is engaged with the rack 13, because the number of gear rings of the three-quarter gear 14 is more than the number of gear rings of the half gear 12, therefore, the engagement time of the three-quarter gear 14 and the rack 13 is increased compared with the engagement time of the half gear 12 and the rack 13, at this time, the opening time of the rubber baffle 6 is also increased, and the raw materials in the stirring kettle 2 have more time to fall, thereby achieving the function of increasing the amount of the discharge, when the amount of the discharge of the stirring kettle 2 needs to be reduced, only the quarter gear 15 is engaged with the rack 13 through the cylinder 16, at this time, the movement time of the rubber baffle 6 is reduced, and the amount of the discharge is also reduced.
[0027] As shown in Figure 2 and Figure 3 As shown, the outer side of the cylinder 16 is fixed with a limiting frame 18, and the limiting frame 18 is fixed at the top end of the supporting plate 5 away from the cylinder 16.
[0028] The support of the cylinder 16 by the connecting plate 17 alone can be unstable, the limiting frame 18 is fixed on the outer side of the cylinder 16, which can strengthen the support of the cylinder 16 and effectively avoid the unstable condition of the cylinder 16 during operation.
[0029] As shown in Figure 3 The spring 10 is provided with a pair of springs 10, and the pair of springs 10 is respectively sleeved on the outer side of the pair of limiting rods 8.
[0030] Because the spring 10 is a consumable product, the service life of the spring 10 can be greatly reduced after a long time of operation, therefore, the spring 10 is installed on the outer side of the pair of limiting rods 8, so that when a group of springs 10 is damaged, another group of springs 10 can also work instead.
[0031] Working principle: the rubber baffle 6 is used instead of the electronic valve, the rubber baffle 6 is of rubber material, has good sealing property, after stirring is finished, the rubber baffle 6 is moved by the power mechanism, when the rubber baffle 6 moves, the fixed plate 7 moves along the outside of the limiting rod 8, the fixed plate 7 extrudes the spring 10, the spring 10 is deformed and generates elastic potential energy, when the rubber baffle 6 moves, the rubber baffle 6 blocks the bottom end of the stirring kettle 2, the raw materials in the stirring kettle 2 can fall, along with the continuous operation of the power mechanism, the power mechanism ends the traction of the rubber baffle 6, the spring 10 releases the elastic potential energy, the rubber baffle 6 is reset by the fixed plate 7, at this time, the rubber baffle 6 blocks the bottom end of the stirring kettle 2 again, the internal raw materials cannot be discharged, and the power mechanism operates for a period of time, then the rubber baffle 6 is moved again, the above-mentioned action is repeated, thereby the function of quantitative intermittent discharging is achieved.
[0032] When the motor 11 starts, it rotates, and the half gear 12 rotates, since it is in meshing state with the rack 13, the half gear 12 drives the rack 13 to move, and the rack 13 moves to drive the rubber baffle 6 to move, along with the rotation of the half gear 12 for a certain number of turns, the half gear 12 is disengaged from the meshing with the rack 13, and the rubber baffle 6 is reset under the action of the spring 10, and then, since the half gear 12 continues to rotate, the half gear 12 rotates to mesh with the rack 13 again, thereby the above-mentioned action is repeated.
[0033] When it is needed to increase the discharging amount, the air cylinder 16 can be started, the air cylinder 16 drives the motor 11 to move towards the air cylinder 16, the motor 11 moves to drive the three-quarter gear 14 to move, at this time, the half gear 12 is disengaged from the meshing with the rack 13, and the three-quarter gear 14 meshes with the rack 13, since the gear number of the three-quarter gear 14 is more than that of the half gear 12, therefore, the rotating meshing time of the three-quarter gear 14 with the rack 13 is increased compared with that of the half gear 12 with the rack 13, at this time, the opening time of the rubber baffle 6 is also increased, the raw materials in the stirring kettle 2 have more time to fall, thereby the function of increasing the discharging amount is achieved, when it is needed to reduce the discharging amount of the stirring kettle 2, only the one-quarter gear 15 is needed to mesh with the rack 13 by the air cylinder 16, at this time, the moving time of the rubber baffle 6 is reduced, and the discharging amount is also reduced.
[0034] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A mixing device for carbon fiber prepreg production, comprising a stirring tank (2) fixed inside a support frame (1), a motor (3) is installed at the top end of the stirring tank (2), a stirring rod (4) is drivingly connected to the output end of the motor (3), and the stirring rod (4) is located inside the support frame (1), characterized in that: The inner side of the support frame (1) is fixedly connected with a supporting plate (5), the bottom end of the stirring kettle (2) is provided with a rubber baffle (6), the rubber baffle (6) is in close contact with the bottom end of the stirring kettle (2), both ends of the rubber baffle (6) are fixedly connected with a fixed plate (7), the interiors of a pair of fixed plates (7) are slidingly connected with a limiting rod (8), one end of a pair of limiting rods (8) away from the fixed plate (7) is fixedly connected with a concave plate (9), the concave plate (9) is fixedly connected at the top end of the supporting plate (5), the outer side of the limiting rod (8) is sleeved with a spring (10), both ends of the spring (10) are fixedly connected with the fixed plate (7) and the concave plate (9) respectively, and the top end of the supporting plate (5) is provided with a power mechanism for driving the rubber baffle (6) to move.
2. The mixing apparatus for producing a carbon fiber prepreg according to claim 1, wherein The power mechanism comprises a motor (11), a half gear (12) and a rack (13), the half gear (12) is fixedly connected with the output end of the motor (11), the rack (13) is engaged with the half gear (12), and the rack (13) is fixedly connected at the bottom end of the rubber baffle (6).
3. The mixing apparatus for producing a carbon fiber prepreg according to claim 2, wherein The output end of the motor (11) is fixedly connected with a three-quarter gear (14) and a quarter gear (15), a pneumatic cylinder (16) is installed at one end of the motor (11) away from the three-quarter gear (14), the output end of the pneumatic cylinder (16) is fixedly connected with the motor (11), one end of the pneumatic cylinder (16) away from the motor (11) is fixedly connected with a connecting plate (17), and the connecting plate (17) is fixedly connected at the top end of the supporting plate (5).
4. The mixing apparatus for producing a carbon fiber prepreg according to claim 3, wherein The outer side of the pneumatic cylinder (16) is fixedly connected with a limiting frame (18), and one end of the limiting frame (18) away from the pneumatic cylinder (16) is fixedly connected at the top end of the supporting plate (5).
5. The mixing apparatus for producing a carbon fiber prepreg according to claim 4, wherein The spring (10) is provided in pairs, and the outer sides of a pair of limiting rods (8) are sleeved with a pair of springs (10).