Filling machine for syrup preparation treatment
By designing an assembly box and shell structure, and combining pneumatic material handling and unloading methods, the problems of high cleaning difficulty and high maintenance cost of syrup filling machines have been solved, achieving easy cleaning and efficient syrup loading and unloading.
Patent Information
- Application Number
- CN202520147219.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing syrup filling machines suffer from problems such as high cleaning difficulty and high maintenance costs. In particular, volumetric filling machines are prone to syrup contamination, while weighing filling machines require high-sensitivity sensors, resulting in high maintenance costs.
A syrup preparation and filling machine was designed, which adopts an assembly box and assembly shell structure. The internal space is separated by partition plates to reduce the contact surface between the syrup and the complex structure. It uses air pressure to pick up and unload the syrup, avoiding the problem of cleaning dead corners. It uses negative pressure adsorption and high pressure to discharge the syrup, simplifying the cleaning process.
This design makes the syrup flow channel easy to clean, reducing maintenance difficulty and cost, while improving the loading and unloading efficiency of high-concentration syrup.
Smart Images
Figure CN223736309U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling device technical field, more specifically, relate to a kind of filling machine of syrup preparation processing. BACKGROUND
[0002] The syrup filling machine is a kind of mechanical equipment specially used for accurately filling syrup into corresponding packaging containers (such as bottles, bags, etc.). It is mainly based on volumetric filling, weighing filling and other principles to realize. Volumetric filling is to control the stroke or rotation angle of filling components (such as piston, metering pump, etc.) accurately, so as to discharge a fixed volume of syrup each time, thereby realizing quantitative filling; weighing filling is to monitor the weight of the container and syrup in real time during the filling process, and stop filling when the set weight value is reached, so as to ensure the accuracy of the filling amount.
[0003] Both volumetric filling and weighing filling have practical inconvenience. The volumetric filling accumulates syrup inside the container, which easily contaminates the piston or metering pump assembly, making it difficult to clean later. Weighing filling needs to monitor weight changes, which requires the installation of very sensitive weighing sensors, resulting in high maintenance costs. In view of this, we propose a kind of filling machine for syrup preparation processing. SUMMARY
[0004] The utility model aims at overcoming the shortcomings of the prior art, adapting to the actual needs, and providing a kind of filling machine for syrup preparation processing to solve the technical problems of current syrup filling mechanism internal cleaning difficulty and high maintenance cost.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of filling machine for syrup preparation processing, including assembly box, assembly shell and closure mechanism, the front end of the assembly box is inserted and is installed in the inside of assembly shell, the both sides of the front end of the assembly shell are equipped with external connection pipe, the both sides of the assembly shell are equipped with support, and support upper end sleeve is connected on external connection pipe, the upper end of the assembly box is embedded and is installed with stabilizing mechanism, the both sides in the inside of the assembly box are equipped with injection barrel, the lower side in the inside of the assembly box is equipped with partition, and partition is divided into storage cavity and adjusting cavity, the middle part of the assembly box is installed with built-in cylinder, the closure mechanism is slidably installed in adjusting cavity bottom.
[0006] The utility model discloses when assembling, the assembling box is inserted in the inside of assembly shell, then is fixed through connecting bolt, connects the external connecting pipe of syrup feed pipe, the device is convenient to the disassembly maintenance of later period through the shell body of assembled type, the shell body of syrup injection assembling box and assembly shell combination is in, the inside space is separated through the partition board, makes the syrup accumulation in the inside of storage cavity, makes the flow passageway of syrup all can be directly manually cleaned after disassembly, does not exist the dead angle part difficult to clean, reduces the difficulty and cost of maintenance, the device adopts the air pressure to form the material taking and unloading, when material taking, starts the negative pressure pump of stable pressure mechanism external connection, makes the negative pressure in storage cavity, through the mode of negative pressure adsorption, stores the syrup from the external connecting pipe and injection cylinder and imports storage cavity, when needing unloading, needs starting the cylinder and drives the closed mechanism to open, the frame body rises and makes the lateral wing plate outer inclined surface extrude the upend surface of the material outlet, through extrusion makes the lateral wing plate slide and contract in the adjusting groove, when the frame body rises to certain height, the material outlet and the opening of adjusting cavity bottom open, then through the pressure supply pump of stable pressure mechanism external connection injects the air pressure into the top of storage cavity, through the high pressure mode makes the syrup from the material outlet, adjusting cavity and assembly shell bottom material outlet site and exports, completes unloading, through the air pressure stable mode of syrup material taking and unloading, avoids the syrup to contaminate the complex structure difficult to clean, can improve the feeding efficiency of high concentration syrup simultaneously.
[0007] Preferably, the rear end of the external connecting pipe is connected with the front end opening of the injection cylinder, the side opening of the injection cylinder is communicated with the inside of the storage cavity, the connecting bolt is screwed through and installed at the middle of the outer end of the assembly shell, and the rear end of the connecting bolt is screwed and installed at the front end of the built-in cylinder.
[0008] Preferably, the built-in cylinder is located at the inside top end of the adjusting cavity, and the lower end surface of the built-in cylinder is provided with the cylinder.
[0009] Preferably, the two lower end surfaces of the partition board are provided with the material outlet, the material outlet is communicated with the storage cavity and the adjusting cavity, and the inside upper end of the material outlet is provided with the inclined surface.
[0010] Preferably, the closed mechanism is composed of the lateral wing plate and the frame body, the two sides of the frame body are provided with the adjusting groove, the lateral wing plate is provided with two, and the two lateral wing plates are slidably installed in the corresponding adjusting grooves.
[0011] Preferably, the lateral wing plate is designed in an L-shaped structure, the lower end of the lateral wing plate is connected in the material outlet, and the lateral wing plate is matched with the inclined surface of the material outlet.
[0012] Preferably, the inside of the adjusting groove is fixed with the spring, the outer end of the spring is fixed on the inner wall of the lateral wing plate, and the frame body is matched with the opening at the bottom of the adjusting cavity.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model discloses a design assembly box and assembly shell, when assembling, the assembly box is inserted in the inside of assembly shell, then is fixed through connecting bolt, connects the external connecting pipe of syrup feed pipe, the shell body of the device is convenient to dismantle and maintain in the later period through the shell body of assembly, the internal space is separated through the partition board, makes the syrup accumulation in the inside of storage cavity, makes the flow channel of syrup all can be directly manually cleaned after dismantling, does not exist the dead angle part difficult to clean, reduces the difficulty and cost of maintenance.
[0015] 2. The utility model discloses still through design closed mechanism, when taking material, start the negative pressure pump of stable pressure mechanism external connection, make the negative pressure in storage cavity, through the way of negative pressure adsorption, the syrup is guided into storage cavity from external connecting pipe and injection cylinder and stores, when needing to unload, need to start the cylinder and drive closed mechanism to open, the frame body rises and makes the lateral wing board outleaning surface extrude the upleaning surface of material outlet, through extrusion makes the lateral wing board slide into the adjusting groove and contracts, when the frame body rises to certain height, material outlet and adjusting cavity bottom opening open, then through the pressure supply pump of stable pressure mechanism external connection injects the gas pressure into the top of storage cavity, through the high pressure mode makes the syrup from material outlet, adjusting cavity and assembly shell bottom material mouth site export, completes unloading, through the way of gas pressure stabilization to take material and unload the syrup, avoids the syrup to contaminate the complex structure difficult to clean, can improve the loading and unloading efficiency of high concentration syrup simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the front view structure schematic drawing of the utility model;
[0017] Figure 2 It is the assembly box structure schematic drawing of the utility model;
[0018] Figure 3 It is the assembly shell structure schematic drawing of the utility model;
[0019] Figure 4 It is the adjusting cavity structure schematic drawing of the utility model;
[0020] Figure 5 It is the closed mechanism schematic drawing of the utility model.
[0021] Mark number explanation in drawing: 1, assembly box;101, stable pressure mechanism;102, partition board;103, storage cavity;104, material outlet;105, adjusting cavity;2, support;3, assembly shell;301, connecting bolt;302, external connecting pipe;4, closed mechanism;401, lateral wing board;402, adjusting groove;403, frame body;404, spring;5, built-in cylinder;501, cylinder;6, injection cylinder. DETAILED DESCRIPTION
[0022] As Figures 1 to 4 The utility model relates to a kind of filling machines of syrup preparation handling, including assembly box 1, assembly shell 3 and closure mechanism 4, assembly box 1 is inserted and installed at the inside of assembly shell 3, the both sides of the front end surface of assembly shell 3 are equipped with external pipe 302, the both sides of assembly shell 3 are equipped with bracket 2, and bracket 2 upper end is sleeved on external pipe 302, the upper end of assembly box 1 is embedded with voltage stabilizing mechanism 101, the both sides of the inside of assembly box 1 are equipped with injection cylinder 6, the rear end of external pipe 302 is connected with the front end opening of injection cylinder 6, injection cylinder 6 side edge opening is connected with the inside of storage cavity 103, the outside end middle part of assembly shell 3 is equipped with connecting bolt 301 with screw penetration, and connecting bolt 301 rear end is screwed in the front end of built-in cylinder 5, built-in cylinder 5 is located in the inside top of adjusting cavity 105, the lower end surface of built-in cylinder 5 is equipped with cylinder 501, when assembling, assembly box 1 is inserted in the inside of assembly shell 3, then fixed by connecting bolt 301, syrup feed pipe is connected with external pipe 302, the shell of the present device is assembled, and it is convenient to disassemble and maintain later, syrup is injected into the shell of assembly box 1 and assembly shell 3 combination, internal space is separated by partition plate 102, make syrup accumulate in the inside of storage cavity 103, make the contact surface of syrup in flow process reduce with complex structure, the flow channel of syrup can be directly manually cleaned after disassembly, there is no difficult-to-clean dead angle part, reduce the difficulty and cost of maintenance.
[0023] As Figures 2 to 5The utility model relates to a kind of filling machine of syrup preparation processing, including assembly box 1, assembly shell 3 and closure mechanism 4, the inside lower side of assembly box 1 is equipped with partition plate 102, and partition plate 102 is divided into storage cavity 103 and adjusting cavity 105 by assembly box 1, both sides lower end of partition plate 102 are equipped with material passage 104, and material passage 104 is connected storage cavity 103 and adjusting cavity 105, the inner side upper end of material passage 104 is equipped with inclined surface, built-in cylinder 5 is installed in the middle of assembly box 1, closure mechanism 4 is slidably installed at adjusting cavity 105 bottom, closure mechanism 4 is composed of side wing plate 401 and frame 403, adjusting groove 402 is formed in both sides of frame 403, two side wing plates 401 are equipped, and two side wing plates 401 are slidably installed in corresponding adjusting groove 402, side wing plate 401 is designed as L shape structure, and the outer side lower end of side wing plate 401 is docked in material passage 104, side wing plate 401 is adapted to the inclined surface of material passage 104, spring 404 is fixed in the inside both sides of adjusting groove 402, and the outer end of spring 404 is fixed on the inner wall of side wing plate 401, frame 403 is adapted to adjusting cavity 105 bottom opening, when taking material, start the negative pressure pump connected outside steady voltage mechanism 101, make negative pressure in storage cavity 103, by the way of negative pressure adsorption, syrup is guided into storage cavity 103 from outer connecting pipe 302 and injection cylinder 6 and is stored, when needing to unload, need to start cylinder 501 and drive closure mechanism 4 to open, frame 403 rises and makes the outer inclined surface of side wing plate 401 extrude the upper inclined surface of material passage 104, by extrusion, side wing plate 401 is slidably contracted in adjusting groove 402, when frame 403 rises to certain height, material passage 104 and adjusting cavity 105 bottom opening open, then the pressure pump connected outside steady voltage mechanism 101 is injected into the top of storage cavity 103, by high pressure mode, syrup is discharged from material passage 104, adjusting cavity 105 and assembly shell 3 bottom material mouth part, complete unloading, take material and unload by the way of pressure stabilization, avoid syrup to contaminate complex structure difficult to clean, meanwhile, the up and down material efficiency of high concentration syrup can be improved.
[0024] Working principle: the embodiment provides a syrup preparation processing filling machine, when assembling, the assembling box 1 is inserted in the inside of the assembling shell 3, then is fixed through the connecting bolt 301, the syrup feeding pipe is connected with the external connecting pipe 302, the device is convenient to disassemble and maintain in the later period through the assembling type outer shell, the syrup is injected into the outer shell combined by the assembling box 1 and the assembling shell 3, the internal space is separated through the partition plate 102, the syrup is accumulated in the inside of the storage cavity 103, the contact area of the syrup with the complex structure is reduced in the flow process, the device adopts air pressure to form material taking and discharging, when taking material, the external connecting negative pressure pump of the pressure stabilizing mechanism 101 is started, negative pressure is generated in the storage cavity 103, the syrup is guided into the storage cavity 103 from the external connecting pipe 302 and the material injection cylinder 6 and is stored in the storage cavity 103 in the mode of negative pressure adsorption, when discharging is needed, the cylinder 501 needs to be started to drive the sealing mechanism 4 to open, the frame body 403 rises to make the extrados of the side wing plate 401 extrude the incline of the material outlet 104, the side wing plate 401 is extruded to slide into the adjusting groove 402, when the frame body 403 rises to a certain height, the material outlet 104 and the bottom opening of the adjusting cavity 105 are opened, then the pressure supply pump connected with the outside of the pressure stabilizing mechanism 101 injects air pressure into the top of the storage cavity 103, the syrup is discharged outward from the material outlet 104, the adjusting cavity 105 and the bottom material outlet part of the assembling shell 3 in the mode of high pressure, and the discharging is completed.
[0025] The embodiment of the utility model discloses the better embodiment, but is not limited to this, the ordinary skill of the art, the spirit of the utility model is appreciated to the above-mentioned embodiment, and different extension and change are made, but as long as not departing from the spirit of the utility model, are in the protection range of the utility model.
Claims
1. A filling machine for the preparation of a sugar syrup treatment comprising an assembly box (1), a fitting shell (3) and a closing mechanism (4), characterized in that: The front end of the assembly box (1) is inserted and mounted on the inner side of the assembly shell (3), both sides of the front end of the assembly shell (3) are provided with external connecting pipes (302), both sides of the assembly shell (3) are provided with supports (2), and the upper end of the support (2) is sleeved on the external connecting pipe (302), the upper end of the assembly box (1) is embedded and mounted with a voltage stabilizing mechanism (101), both sides of the inside of the assembly box (1) are provided with injection barrels (6), the lower side of the inside of the assembly box (1) is provided with a partition plate (102), and the partition plate (102) divides the assembly box (1) into a storage cavity (103) and an adjusting cavity (105), a built-in barrel (5) is installed at the middle of the assembly box (1), and the closing mechanism (4) is slidingly installed at the bottom of the adjusting cavity (105).
2. A filling machine for the preparation of a sugar syrup treatment according to claim 1, characterized in that: The rear end of the external connecting pipe (302) is connected with the front end opening of the injection barrel (6), the side opening of the injection barrel (6) is communicated with the inside of the storage cavity (103), the middle of the outer end of the assembly shell (3) is provided with a connecting bolt (301) which is screwed through, and the rear end of the connecting bolt (301) is screwed into the front end of the built-in barrel (5).
3. A filling machine for the preparation of a sugar syrup treatment according to claim 2, characterized in that: The built-in barrel (5) is located at the top end of the adjusting cavity (105), and the lower end surface of the built-in barrel (5) is provided with a gas cylinder (501).
4. A filling machine for the preparation of a sugar syrup treatment according to claim 3, characterized in that: Both sides of the lower end of the partition plate (102) are provided with a material passing port (104), and the material passing port (104) is communicated with the storage cavity (103) and the adjusting cavity (105), and the inner side of the material passing port (104) is provided with an inclined surface.
5. A filling machine for the preparation of a sugar syrup treatment according to claim 4, characterized in that: The closing mechanism (4) is composed of a side wing plate (401) and a frame (403), both sides of the frame (403) are provided with adjusting grooves (402), and the side wing plate (401) is provided with two, and the two side wing plates (401) are slidingly installed in the corresponding adjusting grooves (402).
6. A filling machine for the preparation of a sugar syrup treatment according to claim 5, characterized in that: The side wing plate (401) is designed in an L-shaped structure, and the outer side of the lower end of the side wing plate (401) is connected in the material passing port (104), and the side wing plate (401) is matched with the inclined surface of the material passing port (104).
7. A filling machine for the preparation of a sugar syrup treatment according to claim 6, characterized in that: Both sides of the inside of the adjusting groove (402) are fixed with springs (404), and the outer ends of the springs (404) are fixed on the inner walls of the side wing plates (401), and the frame (403) is matched with the opening at the bottom of the adjusting cavity (105).