Splicing tray for photovoltaic modules
By designing a modular photovoltaic module tray, and utilizing plugs, sockets, and a flexible locking mechanism, the tray can be flexibly assembled and partially repaired. This solves the problems of inflexible use and damage and scrapping of existing trays, improves transportation and storage efficiency, and reduces costs.
Patent Information
- Application Number
- CN202520293876.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The existing photovoltaic module trays have fixed sizes and shapes, which are inflexible in use, resulting in low transportation and storage efficiency, and the entire trays must be scrapped when damaged, increasing the cost of use.
Design a photovoltaic module splicing tray that combines left splicing feet, right splicing feet, connecting feet, and splicing panels, and uses plugs, sockets, and elastic locking mechanisms to achieve detachable connections. This allows the tray to be spliced into different sizes as needed, and damaged parts can be repaired or replaced.
It achieves flexibility in pallet space utilization, reduces waste, lowers usage costs, and solves the problem of fixed pallets being scrapped entirely due to partial damage.
Smart Images

Figure CN223736533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pallet technology, and in particular to a photovoltaic module splicing pallet. Background Technology
[0002] With the rapid development of the photovoltaic industry, the demand for efficient, safe, and economical logistics solutions is increasing. As the core component of a photovoltaic system, the safety and efficiency of photovoltaic modules during transportation and storage are of paramount importance.
[0003] The development of modular pallets for transporting photovoltaic modules has been made possible by the fact that traditional photovoltaic module pallets have fixed sizes and shapes, making them inflexible in use. Utility Model Content
[0004] The purpose of this invention is to provide a photovoltaic module splicing tray, which aims to solve or improve at least one of the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention provides the following solution: The present invention provides a photovoltaic module splicing tray, including a left splicing foot, a right splicing foot, a connecting foot, and a splicing panel;
[0006] A plug and multiple connection holes are provided on one side of the left splicing foot block, one side of the right splicing foot block, and both sides of the connecting foot block.
[0007] Both sides of the splicing panel are provided with sockets, drive shafts and multiple elastic locking mechanisms. The sockets are used for inserting the plugs, and the drive shafts are connected to the multiple elastic locking mechanisms.
[0008] When the plug is inserted into the socket, the plurality of connection holes correspond one-to-one with the plurality of elastic locking mechanisms and are detachably connected.
[0009] When the drive shaft rotates, it can drive the elastic locking mechanism to switch between a fixed state and a disassembled state with the connecting hole.
[0010] Optionally, the resilient locking mechanism includes:
[0011] The column is used to insert into the connecting hole;
[0012] A pair of embedded blocks are slidably disposed on the column for detachable connection with the connecting hole;
[0013] A spring is disposed between the pair of said embedded blocks.
[0014] Optionally, the connection hole includes:
[0015] An embedding hole is provided for inserting the column.
[0016] A pair of embedding ports are provided on the sidewall of the embedding hole for inserting a pair of embedding blocks.
[0017] Optionally, the elastic locking mechanism further includes a pair of linkage rods, each corresponding to and connected to one of the pair of embedded blocks, and the pair of linkage rods are connected to the drive shaft for transmission.
[0018] Optionally, a rotary wrench is also included for detachably connecting to the drive shaft.
[0019] Optionally, a pair of engaging rods are fixedly connected to the rotating wrench, and a connector is fixedly connected to one end of the drive shaft. The connector has a pair of engaging holes for inserting the engaging rods.
[0020] Optionally, the plug and the socket are adapted arc-shaped structures.
[0021] Optionally, the left splicing foot block, the right splicing foot block, the connecting foot block, and the splicing panel are all made of polyester.
[0022] This utility model discloses the following technical effects: By setting left and right splicing feet as the two ends of the tray, and multiple connecting feet and multiple splicing panels as the middle part of the tray, and using a detachable connection method with a plug, socket, and connection hole elastic locking mechanism, different sizes of trays can be spliced as needed. This provides a flexible loading solution for components of different sizes, maximizes the use of the tray space, reduces waste, and allows damaged parts to be repaired or replaced in localized situations, solving the problem of the entire tray being scrapped when only a small part is damaged, thus reducing usage costs. Attached Figure Description
[0023] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the left splicing foot pier structure of this utility model;
[0026] Figure 3 This is a schematic diagram of the splicing panel structure of this utility model;
[0027] Figure 4 This is a schematic diagram of the connecting foot structure of this utility model;
[0028] Figure 5This is a schematic diagram of the right splicing foot pier structure of this utility model;
[0029] Figure 6 for Figure 2 A magnified view of part A in the image;
[0030] Figure 7 for Figure 3 A magnified view of part B in the image;
[0031] Figure 8 This is a schematic diagram of the rotating wrench structure of this utility model;
[0032] Figure 9 This is a schematic diagram of a pair of linkage rods in this utility model;
[0033] Figure 10 This is a schematic diagram of the transmission of the first link, second link, third link, and rotating disk of this utility model.
[0034] In the diagram: 1. Left splicing foot block; 2. Right splicing foot block; 3. Connecting foot block; 4. Splicing panel; 5. Plug; 6. Socket; 7. Drive shaft; 8. Column; 9. Embedded block; 10. Spring; 11. Embedded hole; 12. Embedded stop; 13. Linkage rod; 14. Turning wrench; 15. Locking rod; 16. Connector; 17. Locking hole; 18. Slide groove; 19. Slider; 20. First connecting rod; 21. Second connecting rod; 22. Third connecting rod; 23. Rotating disk. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] Reference Figures 1-10 This utility model provides a photovoltaic module splicing tray, including a left splicing foot 1, a right splicing foot 2, a connecting foot 3, and a splicing panel 4;
[0038] A plug 5 and multiple connection holes are provided on one side of the left splicing foot 1, one side of the right splicing foot 2, and both sides of the connecting foot 3;
[0039] Both sides of the splicing panel 4 are provided with sockets 6, drive shafts 7 and multiple elastic locking mechanisms. The sockets 6 are used for inserting plugs 5, and the drive shafts 7 are connected to multiple elastic locking mechanisms.
[0040] When the plug 5 is inserted into the socket 6, multiple connection holes correspond one-to-one with multiple elastic locking mechanisms and are detachably connected.
[0041] When the drive shaft 7 rotates, it can drive the elastic locking mechanism to switch between a fixed state and a disassembled state with the connecting hole.
[0042] By setting the left splicing foot 1 and right splicing foot 2 as the two ends of the pallet, and multiple connecting foot 3 and multiple splicing panels 4 as the middle part of the pallet, and using a detachable connection method with a flexible locking mechanism of plug 5, socket 6 and connecting hole, pallets of different sizes can be spliced as needed. This provides a flexible loading solution for components of different sizes, maximizes the use of pallet space, reduces waste, and allows for the repair and replacement of damaged parts in localized situations. This solves the problem of the entire pallet being scrapped when only a small part is damaged, thus reducing the cost of use.
[0043] In one embodiment of this utility model, the elastic locking mechanism includes:
[0044] Column 8 is used for inserting into the connecting hole;
[0045] A pair of embedded blocks 9 are slidably mounted on the column 8 for detachably connecting to the connecting hole;
[0046] Spring 10 is positioned between a pair of insert blocks 9.
[0047] In one embodiment of this utility model, the connecting hole includes:
[0048] Embedded hole 11, for inserting post 8;
[0049] A pair of insert ports 12 are provided on the side wall of the insert hole 11 for inserting a pair of insert blocks 9.
[0050] When the column 8 is inserted into the embedding hole 11, the embedding block 9 is compressed by force. When the embedding block 9 corresponds to the embedding stop 12, the embedding block 9 is locked into the embedding stop 12 by the elastic force of the spring 10, thus realizing the assembly of the elastic locking mechanism and the connecting hole.
[0051] Embedded block 9 has a fan-shaped structure.
[0052] In one embodiment of the present invention, the elastic locking mechanism further includes a pair of linkage rods 13, which correspond one-to-one with and are connected to a pair of embedded blocks 9, and the pair of linkage rods 13 are connected to the drive shaft 7 for transmission.
[0053] Furthermore, such as Figures 9-10 A pair of connecting rods 13 are respectively provided with sliding grooves 18, and sliding sliders 19 slide in the sliding grooves 18. A first connecting rod 20 and a second connecting rod 21 are rotatably connected to either of the sliders 19. The first connecting rod 20 and the second connecting rod 21 are meshed by gears. The first connecting rod 20 is rotatably connected to the other slider 19. The second connecting rod 21 is hinged to a third connecting rod 22. The third connecting rod 22 is hinged to a rotating disk 23. The rotating disk 23 is coaxially fixedly connected to the drive shaft 7.
[0054] The rotation of the drive shaft 7 drives the rotating disk 23 to rotate synchronously. The rotating disk 23 pushes the slider 19 to rotate along the slide groove 18 through the third link 22 and the second link 21. At the same time, the gears of the second link 21 and the first link 20 engage. When the second link 21 flips, the first link 20 flips, thereby converting the rotational motion of the drive shaft 7 into linear motion. This causes the first link 20 to drive the slider 19 on the other link 13 to slide along the slide groove 18, thereby causing the pair of link 13 to flip and realize the retraction drive of the embedded block 9.
[0055] When the drive shaft 7 is rotated, the connecting rod 13 is rotated to retract the embedded block 9, and then it is disassembled without resistance. After disassembly, it is stacked to make the most of the warehouse space.
[0056] In one embodiment of the present invention, a rotary wrench 14 is further included for detachably connecting to the drive shaft 7.
[0057] In one embodiment of this utility model, a pair of locking rods 15 are fixedly connected to the rotating wrench 14, and a connector 16 is fixedly connected to one end of the drive shaft 7. The connector 16 has a pair of locking holes 17 for inserting the locking rods 15.
[0058] The drive shaft 7 can be easily rotated by turning the locking lever 15 on the wrench 14 and the locking hole 17 on the connector 16.
[0059] In one embodiment of this utility model, the plug 5 and the socket 6 are adapted arc-shaped structures.
[0060] In one embodiment of this utility model, the left splicing foot block 1, the right splicing foot block 2, the connecting foot block 3, and the splicing panel 4 are all made of polyester.
[0061] Polyester can be recycled and reused, enabling information-based, traceable recycling and repeated use. It is impact-resistant, durable, has a long service life, is lightweight, and has strong bending resistance.
[0062] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0063] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A photovoltaic module spliceable tray, characterized by, It comprises left splicing foot piers (1), right splicing foot piers (2), connecting foot piers (3) and splicing face plates (4); One side of the left splicing foot piers (1), one side of the right splicing foot piers (2) and two sides of the connecting foot piers (3) are provided with plugs (5) and multiple connecting holes; Both sides of the splicing face plates (4) are provided with insertion holes (6), driving shafts (7) and multiple elastic locking mechanisms, the insertion holes (6) are used for the insertion of the plugs (5), and the driving shafts (7) are connected with the multiple elastic locking mechanisms; When the plugs (5) are inserted into the insertion holes (6), the multiple connecting holes are in one-to-one correspondence with the multiple elastic locking mechanisms and are detachably connected; When the driving shafts (7) rotate, the elastic locking mechanisms and the connecting holes can be switched between the fixed state and the disassembled state.
2. A photovoltaic module spliceable tray according to claim 1, wherein, The elastic locking mechanism comprises: a column (8) for inserting into the connecting hole; a pair of embedded blocks (9) slidably arranged on the column (8) for detachable connection with the connecting hole; a spring (10) arranged between the pair of embedded blocks (9).
3. A photovoltaic module spliceable tray according to claim 2, wherein, The connecting hole comprises: an embedded hole (11) for the insertion of the column (8); a pair of embedded block resistance openings (12) opened on the side wall of the embedded hole (11) for the insertion of the pair of embedded blocks (9).
4. A photovoltaic module spliceable tray according to claim 2, wherein, The elastic locking mechanism further comprises a pair of connecting rods (13) corresponding to and connected with the pair of embedded blocks (9), and the pair of connecting rods (13) are in transmission connection with the driving shaft (7).
5. A photovoltaic module spliceable tray according to claim 1, wherein, It further comprises a rotating wrench (14) for detachable connection with the driving shaft (7).
6. A photovoltaic module spliceable tray according to claim 5, wherein, The rotating wrench (14) is fixedly connected with a pair of clamping rods (15), one end of the driving shaft (7) is fixedly connected with a connector (16), and a pair of clamping holes (17) are opened on the connector (16) for the insertion of the clamping rods (15).
7. A photovoltaic module spliceable tray according to claim 1, wherein, The plug (5) and the insertion hole (6) are arc-shaped structures matched with each other.
8. A photovoltaic module spliceable tray according to claim 1, wherein, The left splicing foot piers (1), the right splicing foot piers (2), the connecting foot piers (3) and the splicing face plates (4) are made of polyester amine.