Brick setting machine

Abstract

The utility model relates to the technical field of sintered brick mechanical equipment, and provides a brick setting machine which comprises a beam frame and a movable platform, the movable platform is arranged on the beam frame, a movable steering assembly is arranged between the beam frame and the movable platform, a grabbing assembly is arranged at the bottom of the movable platform, a rack is arranged in the beam frame, and a blank distributing assembly is arranged on the rack. The moving steering assembly comprises a pair of transverse grooves, the transverse grooves are formed in the beam frame, round rods are arranged in the transverse grooves, moving frames are slidably connected into the transverse grooves, the moving frames are slidably connected with the round rods in a sleeved mode, driving lead screws are arranged in the beam frame, and the driving lead screws are connected with the moving frames through threads in a matched mode. By means of the technical scheme, the problem that in the prior art, an automatic setting machine and a robot setting machine exist in existing automatic setting modes is solved. The problems that the number of green bricks grabbed by a full-automatic setting machine at a time is large, the yield is high, the running track is limited, the whole kiln car surface cannot be completely covered, and meanwhile running is not flexible enough are solved.

Description

Technical Field

[0001] This utility model relates to the field of sintering brick machinery and equipment, specifically to a brick stacking machine. Background Technology

[0002] Traditional brick-making enterprises rely on manual production, handling, and stacking of brick blanks, resulting in high labor intensity for workers. The rapidly rising labor costs have become a problem across all industries, and the brick-making industry, characterized by its arduous, dirty, and tiring nature and low levels of mechanization and automation, is particularly hard hit. With market development, brick factories are expanding in scale, increasing hourly output, and enlarging kiln faces. However, due to process requirements, the length and width are not always in a 1:1 ratio, making it difficult for mechanical brick-stacking machines to cover the entire kiln car surface. Furthermore, the quality of brick production and stacking cannot be guaranteed. To achieve full kiln surface stacking, multiple kiln car movements and positioning are required, which is labor-intensive, time-consuming, and severely impacts work efficiency. Existing automatic brick-stacking methods include automatic brick-stacking machines and robotic brick-stacking machines. Fully automatic brick-stacking machines can grab a large number of bricks at a time, resulting in high output. However, they have limitations in their operating trajectory, failing to completely cover the entire kiln car surface. They are also less flexible in operation, and each robot can only grab a limited number of bricks. Additionally, robots are expensive and lack a competitive advantage.

[0003] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content

[0004] This utility model proposes a brick stacking machine, which solves the problems of existing automatic brick stacking methods, namely automatic brick stacking machines and robotic brick stacking machines. While fully automatic brick stacking machines can grab a large number of bricks at a time and have high output, they suffer from limitations in their operating trajectory, failing to completely cover the entire kiln car surface, and lacking flexibility in operation.

[0005] The technical solution of this utility model is as follows: including...

[0006] A beam frame and a mobile platform, wherein the mobile platform is mounted on the beam frame;

[0007] A movable steering assembly is disposed between the beam frame and the movable platform;

[0008] A grasping component is disposed at the bottom of the mobile platform;

[0009] A platform and a fabric assembly, wherein the platform is disposed inside the beam frame and the fabric assembly is disposed on the platform;

[0010] The moving steering assembly includes a pair of transverse slots, both of which are formed within the beam frame. A round rod is installed within each transverse slot, and a movable frame is slidably connected within the transverse slot. The movable frame is slidably fitted with the round rod. A drive screw is installed within the beam frame, and the drive screw is connected to the movable frame via a threaded connection.

[0011] As a further technical solution, hydraulic cylinders are installed at both ends of the top of the mobile frame, the output end of the hydraulic cylinders is connected to the top frame, the surface of the mobile platform is provided with slide rails, and the top frame is slidably connected to the slide rails.

[0012] As a further technical solution, a drive motor is provided on the top frame, and a central shaft is provided on the top of the mobile platform. The central shaft is rotatably connected inside the top frame, and transmission gears are provided on both the output end of the drive motor and the central shaft.

[0013] As a further technical solution, the gripping component includes several fixed gripping frames, which are fixed to the bottom of the mobile platform. Several bottom grooves are opened on the bottom surface of the mobile platform, and an internal lead screw is rotatably connected inside the mobile platform.

[0014] As a further technical solution, the inner screw is rotated by a motor. The inner screw is located in the bottom groove. Several movable gripping frames are connected to the inner screw by threaded connection. A pair of inner rods are provided in the bottom groove. The inner rods are slidably connected to the movable gripping frames.

[0015] As a further technical solution, the fabric assembly includes a conveyor belt, which is disposed within the frame. Several rotating rods are rotatably connected within the frame, and the upper end face of the rotating rods is in contact with the inner surface of the conveyor belt.

[0016] As a further technical solution, a flush rod is provided on the side surface of the mobile gripper, and the flush rod is at a 90° angle to the mobile gripper.

[0017] As a further technical solution, the mobile platform can rotate 360° via the top frame and the slide rail.

[0018] The working principle and beneficial effects of this utility model are as follows:

[0019] 1. This utility model is equipped with a moving steering component. Through the interaction of structures such as the transverse groove, moving frame, drive screw, hydraulic cylinder, slide rail, central shaft and transmission gear, the moving platform can be controlled to move stably in a straight line and can also control the lateral 360° rotation direction, which is convenient for adjusting the position of the bricks and has a good moving adjustment effect.

[0020] 2. This utility model is equipped with a gripping component. Through the interaction of the fixed gripping frame, the inner screw, the movable gripping frame and the inner rod, multiple sets of movable gripping frames are controlled to move synchronously. They work in conjunction with the fixed gripping frame to stably grip the bricks without them falling off. The bricks are also evenly arranged and have a good placement effect. Attached Figure Description

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is an isometric drawing of the present invention;

[0024] Figure 3 This is an isometric view of the present invention from another perspective;

[0025] Figure 4 This is a cross-sectional view of the present invention;

[0026] Figure 5 This is a cross-sectional view of the present invention from another perspective;

[0027] Figure 6 Appendix to this utility model Figure 5 Enlarged view of part A in the middle;

[0028] In the diagram: 1. Beam frame; 2. Moving platform; 3. Stand; 4. Moving steering assembly; 4-1. Cross groove; 4-2. Round rod; 4-3. Moving frame; 4-4. Drive screw; 4-5. Hydraulic cylinder; 4-6. Top frame; 4-7. Slide rail; 4-8. Drive motor; 4-9. Central shaft; 4-10. Transmission gear; 5. Gripping assembly; 5-1. Fixed gripping frame; 5-2. Bottom groove; 5-3. Inner screw; 5-4. Moving gripping frame; 5-5. Inner rod; 6. Fabric assembly; 6-1. Conveyor belt; 6-2. Rotating rod; 7. Leveling rod. Detailed Implementation

[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0030] like Figures 1-6 As shown, this embodiment proposes a brick stacking machine, including...

[0031] The beam frame 1 and the mobile platform 2 are mounted on the beam frame 1.

[0032] The moving steering assembly 4 is disposed between the beam frame 1 and the moving platform 2;

[0033] Grab component 5, which is located at the bottom of the mobile platform 2;

[0034] The platform 3 and the fabric assembly 6 are arranged inside the beam frame 1, and the fabric assembly 6 is arranged on the platform 3.

[0035] The moving steering assembly 4 includes a pair of transverse grooves 4-1, both of which are opened inside the beam frame 1. A round rod 4-2 is installed inside the transverse groove 4-1. A moving frame 4-3 is slidably connected inside the transverse groove 4-1. The moving frame 4-3 is slidably fitted with the round rod 4-2. A drive screw 4-4 is installed inside the beam frame 1. The drive screw 4-4 is threadedly connected to the moving frame 4-3. Hydraulic cylinders 4-5 are installed at both ends of the top of the moving frame 4-3. The output end of the hydraulic cylinder 4-5 is connected to a top frame 4-6. A slide rail 4-7 is installed on the surface of the moving platform 2. The top frame 4-6 is slidably connected to the slide rail 4-7. A drive motor 4-8 is installed on the top frame 4-6. A central shaft 4-9 is installed on the top of the moving platform 2. The central shaft 4-9 is rotatably connected inside the top frame 4-6. A transmission gear 4-10 is installed on both the output end of the drive motor 4-8 and the central shaft 4-9.

[0036] In this embodiment, to achieve the effect of moving and steerable grasped bricks, a moving and steering component 4 is designed. Horizontal grooves 4-1 are provided on both inner sides of the beam frame 1. A round rod 4-2 is installed in each horizontal groove 4-1 and slidably fitted with a moving frame 4-3. The moving frame 4-3 is located within the horizontal groove 4-1. A drive screw 4-4 is also provided inside the beam frame 1 and is threadedly connected to the moving frame 4-3, allowing control of the linear movement of the moving frame 4-3. Hydraulic cylinders 4-5 are installed at both ends of the top of the moving frame 4-3. The output end of the 5-axis is connected to the top frame 4-6. The top of the mobile platform 2 is equipped with a slide rail 4-7, which is slidably connected to the top frame 4-6, allowing the mobile platform 2 to rotate via the slide rail 4-7. The top frame 4-6 is equipped with a drive motor 4-8, and the mobile platform 2 is equipped with a central shaft 4-9, which is rotatably connected to the top frame 4-6. Both the output end of the drive motor 4-8 and the central shaft 4-9 are equipped with transmission gears 4-10, which can control the central shaft 4-9 to drive the mobile platform 2 to rotate and adjust its direction via the drive motor 4-8.

[0037] Furthermore, the gripping component 5 includes several fixed gripping frames 5-1, which are fixed to the bottom of the mobile platform 2. Several bottom grooves 5-2 are provided on the bottom surface of the mobile platform 2. An inner screw 5-3 is rotatably connected inside the mobile platform 2. The inner screw 5-3 is rotated by a motor and is located in the bottom groove 5-2. Several mobile gripping frames 5-4 are connected to the inner screw 5-3 by threaded engagement. A pair of inner rods 5-5 are provided in the bottom groove 5-2 and are slidably connected to the mobile gripping frames 5-4.

[0038] In this embodiment, in order to achieve the effect of batch grabbing bricks, a grabbing component 5 is designed. Multiple sets of fixed grabbing frames 5-1 are set at the bottom of the mobile platform 2. The same number of bottom grooves 5-2 as the fixed grabbing frames 5-1 are also provided. Two inner rods 5-5 are set in the bottom grooves 5-2. An inner screw 5-3 is set in the mobile platform 2. The threaded part of the inner screw 5-3 is located in the bottom grooves 5-2. The inner screw 5-3 and the inner rods 5-5 are connected to the mobile grabbing frames 5-4. The inner screw 5-3 can drive multiple mobile grabbing frames 5-4 to move synchronously. When the mobile grabbing frames 5-4 move, they can cooperate with the fixed grabbing frames 5-1 to clamp the bricks.

[0039] Furthermore, the fabric assembly 6 includes a conveyor belt 6-1, which is set inside the frame 3. Several rotating rods 6-2 are rotatably connected inside the frame 3, and the upper end face of the rotating rods 6-2 is in contact with the inner surface of the conveyor belt 6-1.

[0040] In this embodiment, in order to achieve a uniform brick distribution effect, a brick distribution assembly 6 is designed. A conveyor belt 6-1 is set in the frame 3, and multiple rotating rods 6-2 are rotatably connected inside and supported at the bottom of the conveyor belt 6-1, so that the conveyor belt 6-1 can support the bricks and will not deform due to gravity. Bricks are placed on the surface of the conveyor belt 6-1 by arranging them in a row. After a whole row is placed, it can be moved forward one position to facilitate the arrangement.

[0041] Furthermore, a flush rod 7 is provided on the side surface of the mobile gripper 5-4, and the flush rod 7 is at a 90° angle to the mobile gripper 5-4.

[0042] In this embodiment, multiple flush rods 7 are provided, which can be placed on top of the brick to fit the brick more closely and achieve a better clamping effect.

[0043] Furthermore, the mobile platform 2 can rotate 360° via the top frame 4-6 and the slide rail 4-7.

[0044] In this embodiment, the mobile platform 2 can rotate in multiple directions by rotating 360°, which facilitates grasping.

[0045] When bricks need to be stacked, place them on the surface of conveyor belt 6-1. After each row is placed, start conveyor belt 6-1 to adjust its position. After all bricks are stacked, start drive screw 4-4 to control moving frame 4-3 and move moving platform 2 directly above conveyor belt 6-1. Then start hydraulic cylinder 4-5 to control moving platform 2 to descend, lowering fixed gripper 5-1 and moving gripper 5-4 onto the bricks. Then start inner screw 5-3 to control moving frame 4-3 and fixed gripper 5-1 to clamp the bricks. Then start hydraulic cylinder 4-5 to raise moving platform 2. After it is raised, start drive motor 4-8 to control moving platform 2 to rotate 90° and adjust the direction of the bricks. Move the furnace car into beam frame 1, place the bricks on the furnace car, and then open moving gripper 5-4 to lower the bricks.

[0046] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A brick laying machine, characterised in that, Comprising Beam frame (1) and mobile platform (2), the mobile platform (2) is arranged on the beam frame (1); Mobile steering assembly (4), the mobile steering assembly (4) is arranged between the beam frame (1) and the mobile platform (2); Grabbing assembly (5), the grabbing assembly (5) is arranged at the bottom of the mobile platform (2); Rack (3) and cloth assembly (6), the rack (3) is arranged inside the beam frame (1), and the cloth assembly (6) is arranged on the rack (3); The mobile steering assembly (4) comprises a pair of transverse grooves (4-1), the transverse grooves (4-1) are arranged in the beam frame (1), the transverse grooves (4-1) are provided with a round rod (4-2), the transverse grooves (4-1) are slidably connected with a moving frame (4-3), the moving frame (4-3) is slidably connected with the round rod (4-2), and the beam frame (1) is provided with a driving lead screw (4-4), the driving lead screw (4-4) is connected with the moving frame (4-3) through thread cooperation.

2. A brick laying machine according to claim 1, wherein, The moving frame (4-3) is provided with a hydraulic cylinder (4-5) in the top of both ends, the hydraulic cylinder (4-5) is connected with a top frame (4-6), the mobile platform (2) is provided with a slide rail (4-7), and the top frame (4-6) is slidably connected on the slide rail (4-7).

3. A brick laying machine according to claim 2, wherein, The top frame (4-6) is provided with a driving motor (4-8), the mobile platform (2) is provided with a central shaft (4-9) at the top, the central shaft (4-9) is rotatably connected in the top frame (4-6), and the driving motor (4-8) and the central shaft (4-9) are provided with a transmission gear (4-10) on the output end.

4. A brick laying machine according to claim 1, wherein, The grabbing assembly (5) comprises a plurality of fixed grabbing frames (5-1), the fixed grabbing frames (5-1) are fixed at the bottom of the mobile platform (2), a plurality of bottom grooves (5-2) are formed in the bottom surface of the mobile platform (2), and an inner lead screw (5-3) is rotatably connected in the mobile platform (2).

5. A brick laying machine according to claim 4, wherein, The inner lead screw (5-3) rotates through motor control, the inner lead screw (5-3) is located in the bottom groove (5-2), and a plurality of movable grabbing frames (5-4) are connected with the inner lead screw (5-3) through thread cooperation.

6. A brick laying machine according to claim 1, wherein, The cloth assembly (6) comprises a conveying belt (6-1), the conveying belt (6-1) is arranged in the rack (3), a plurality of rotating rods (6-2) are rotatably connected in the rack (3), and the end surface of the rotating rod (6-2) is in close contact with the inner surface of the conveying belt (6-1).

7. A brick laying machine according to claim 5, wherein, The side surface of the movable grabbing frame (5-4) is provided with a flush rod (7), and the flush rod (7) is opposite to the movable grabbing frame (5-4) at 90°.

8. A brick laying machine according to claim 2, wherein, The mobile platform (2) can rotate 360° through the top frame (4-6) and the slide rail (4-7).

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