Continuous card issuing and discharging mechanism

Abstract

The utility model provides a continuous card issuing and discharging mechanism, which relates to the technical field of card discharging and comprises a feeding mechanism, a pick-and-place mechanism and a conveying mechanism, the feeding mechanism comprises an obliquely arranged feeding slide way, and the pick-and-place mechanism comprises a rotating frame, a main driving assembly, a transmission shaft driving assembly, a plurality of transmission shafts and a sucker assembly. The transmission shaft driving assembly is used for driving the transmission shaft to rotate, the transmission shaft is installed on the rotating frame, the main driving assembly is used for driving the rotating frame to rotate, the transmission shaft is made to be close to materials on the feeding sliding way, and the suction cup assembly is used for grabbing the materials on the feeding sliding way. By arranging the feeding mechanism and the taking and placing mechanism, the stacked card materials can be separated out only through the rotating action, the card issuing continuity is higher, the card issuing efficiency is high, the overall card production efficiency can be further improved, the action and the structure are simple, the control difficulty is reduced, and the fault rate and the maintenance difficulty are reduced.

Description

Technical Field

[0001] This utility model relates to the field of card feeding technology, and in particular to a continuous card feeding mechanism. Background Technology

[0002] Cards need to pass quality inspection before they can be used in the next production process. During the card quality inspection process, the stacked cards provided by the previous process need to be separated and then transported for inspection. The existing card feeding method usually uses a card issuing machine structure for card feeding and transportation. It uses PLC to control the rotary cylinder, the conveying track and the drive motor. The process includes a series of actions such as rotation, lifting, translation and lowering completed by the PLC-controlled motor, which makes the process of completing the action relatively complicated, the continuous conveying function is weak, and there are many moving parts in the mechanism, which makes maintenance difficult. In order to address the above defects, this application is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a continuous card issuing and feeding mechanism that can realize continuous card issuing and feeding, and solve the problems of weak continuous conveying function, relatively complex internal structure and operation process, and inconvenience of inspection and maintenance of existing card issuing and feeding mechanisms.

[0004] To address the aforementioned problems, this utility model provides a continuous card issuing and unloading mechanism, comprising a feeding mechanism, a pick-and-place mechanism, and a conveying mechanism. The feeding mechanism includes an inclined feeding chute. The pick-and-place mechanism includes a rotating frame, a main drive assembly, a transmission shaft drive assembly, several transmission shafts, and a suction cup assembly. The suction cup assembly is mounted on the transmission shafts. The transmission shaft drive assembly drives the transmission shafts to rotate. The transmission shafts are mounted on the rotating frame. The main drive assembly drives the rotating frame to rotate, bringing the transmission shafts close to the material on the feeding chute. The suction cup assembly grips the material on the feeding chute. During the rotation of the rotating frame, the transmission shafts also rotate, adjusting the material angle. Under the combined rotational action of the rotating frame and the transmission shafts, the suction cup assembly transfers the material to the conveying mechanism, realizing the separate transport of stacked cards.

[0005] According to one embodiment of the present invention, the transmission shaft drive assembly includes a planetary gear system, the planetary gear system includes a sun gear and a plurality of planet gears, the planet gears are arranged around the sun gear, and the transmission shaft is connected to the planet gears.

[0006] According to one embodiment of the present invention, a dial wheel is provided at one end of the feeding slide near the picking and placing mechanism, the dial wheel is symmetrically arranged on both sides of the feeding slide, and the dial wheel is connected to the dial wheel drive mechanism.

[0007] According to one embodiment of the present invention, an air blowing component is provided at one end of the feeding chute near the pick-up and drop-off mechanism. The air blowing component is used to assist in separating cards when the suction cup component picks up the cards.

[0008] According to one embodiment of the present invention, the feeding chute is movably installed and its tilt angle can be adjusted to adapt to different types of cards or different production lines.

[0009] According to one embodiment of the present invention, the feeding mechanism further includes a support frame, which is connected to the feeding slide. The tilt angle of the feeding slide is adjusted by adjusting the angle of the support frame.

[0010] According to one embodiment of the present invention, the continuous card issuing and feeding mechanism further includes an unloading component, which includes an unloading plate. When the suction cup component rotates to the point where the card contacts the unloading plate, the card is disengaged from the suction cup component.

[0011] According to one embodiment of the present invention, the unloading assembly further includes an unloading plate adjustment assembly for adjusting the distance between the unloading plate and the suction cup assembly.

[0012] According to one embodiment of the present invention, the conveying mechanism includes a conveyor belt.

[0013] According to one embodiment of the present invention, the transmission shaft is provided in six to eight groups.

[0014] The beneficial effects of this utility model are that by setting up a feeding mechanism and a picking and placing mechanism, the separation of stacked card materials can be completed simply by rotating the mechanism. This results in stronger card issuance continuity and higher card issuance efficiency, which is conducive to further improving the overall efficiency of card production. The action and structure are relatively simple, reducing control difficulty and lowering the failure rate and maintenance difficulty. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of the continuous card issuing and feeding mechanism;

[0017] Figure 2 This is a schematic diagram of the feeding mechanism;

[0018] Figure 3 This is a structural diagram of the feeding mechanism and the loading / unloading mechanism. Detailed Implementation

[0019] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.

[0020] Example 1:

[0021] A continuous card issuing and feeding mechanism, such as Figure 1 It includes a feeding mechanism 1, a picking and placing mechanism 2, a conveying mechanism 3, and a frame 4.

[0022] like Figure 2 The feeding mechanism 1 includes an inclined feeding slide 11. The card materials from the previous process are stacked into the feeding slide 11. The feeding slide 11 is movable and its tilt angle can be adjusted to adapt to different types of cards or different production lines. The tilt angle of the feeding mechanism 1 can be adjusted by the extension and retraction of a cylinder. In this embodiment, the support frame 12 is connected to the feeding slide 11, and the other end of the support frame 12 is installed on the frame 4. The tilt angle of the feeding slide 11 can be adjusted by adjusting the installation angle of the support frame 12.

[0023] The pick-and-place mechanism 2 includes a rotating frame 25, a main drive assembly 26, a transmission shaft drive assembly, several transmission shafts 23, and a suction cup assembly 24. Six sets of transmission shafts 23 are arranged in a circular pattern on the rotating frame 25. The suction cup assembly 24 is mounted on the transmission shafts 23, and the suction cups of the suction cup assembly 24 are elastic. The main drive assembly 26 is used to drive the rotating frame 25 to rotate, so that the transmission shafts 23 are close to the material on the feeding chute 11. The suction cup assembly 24 is used to grab the material on the feeding chute 11. During the rotation of the rotating frame 25, the transmission shaft drive assembly is used to drive the transmission shafts 23 to rotate, and the transmission shafts 23 also rotate to adjust the angle of the material. Under the combined rotational action of the rotating frame 25 and the transmission shafts 23, the suction cup assembly 24 transfers the material to the conveying mechanism 3, realizing the splitting and transportation of stacked cards.

[0024] The conveying mechanism 3 includes a conveyor belt.

[0025] Example 2:

[0026] Based on embodiment 1, a dial wheel 14 is provided at one end of the feeding slide 11 near the pick-and-place mechanism 2. The dial wheel 14 is symmetrically arranged on both sides of the feeding slide 11. The dial wheel 14 is connected to the dial wheel drive mechanism 15. The dial wheel drive mechanism 15 is generally a motor. The dial wheel 14 is used to drive the material to move towards the pick-and-place mechanism 2, while preventing the material from falling out of the feeding slide 11.

[0027] Furthermore, an air blowing component 13 is provided at one end of the feeding chute 11 near the pick-up and drop mechanism 2. The air blowing component 13 is used to blow air towards the card when the suction cup component 24 picks up the card, so as to assist in card separation and prevent the cards from sticking together.

[0028] Example 3:

[0029] Based on embodiment 1 or 2, the drive shaft assembly includes a planetary gear system, which includes a sun gear 22 and several planet gears 21. The planet gears 21 are arranged around the sun gear 22. The drive shaft 23 is connected to the planet gears 21. Specifically, the main drive assembly 26 includes a motor, a belt drive system, and a shaft 27. The belt drive system connects the motor and the shaft. The sun gear 22 and the rotating frame 25 are both mounted on the shaft 27. The planet gears 21 and the sun gear 22 are connected by a drive belt. The shaft 27 is provided with an interface 25 and a connecting pipe 26. The connecting pipe 26 is connected to the suction cup assembly 24. The interface 25 is generally connected to the shaft 27 through a rotary joint. The interface 25 is used to connect the air pump connecting pipe.

[0030] Example 4:

[0031] Based on Example 1, when the suction cup assembly 24 transfers the material to the conveying mechanism 3, a valve body can be set to control the suction force of the suction cup assembly 24, thereby achieving the effect of picking up and releasing the card. Alternatively, a discharge assembly 4 can be set to assist in separating the card from the suction cup assembly 24. Specifically, the discharge assembly 4 includes a discharge plate 41. When the suction cup assembly 24 rotates until the card contacts the discharge plate 41, the card separates from the suction cup assembly 24.

[0032] Furthermore, the unloading assembly 4 also includes an unloading plate adjustment assembly 42, used to adjust the distance between the unloading plate 41 and the suction cup assembly 24. The unloading plate adjustment assembly 42 is generally a cylinder, such as... Figure 1 The unloading plate adjustment assembly 42 is used to adjust the position of the unloading plate 41 in the horizontal direction.

[0033] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations and modifications.

Claims

1. A continuous hairpin uncoiler mechanism characterized by: Including feeding mechanism (1), take and put mechanism (2) and conveying mechanism (3), the feeding mechanism (1) includes the feeding chute (11) of inclination setting, the take and put mechanism (2) includes rotating frame (25), main drive assembly (26), transmission shaft drive assembly, several transmission shafts (23) and suction cup assembly (24), the suction cup assembly (24) is installed on transmission shaft (23), the transmission shaft drive assembly is used to drive the transmission shaft (23) rotation, the transmission shaft (23) is installed on rotating frame (25), the main drive assembly (26) is used to drive the rotating frame (25) rotation, the suction cup assembly (24) is used to grab the material of feeding chute (11), under the common rotation of rotating frame (25) and transmission shaft (23), the suction cup assembly (24) will material transfer to conveying mechanism (3) place.

2. The continuous card feed mechanism of claim 1, wherein: The transmission shaft drive assembly includes planetary gear system, the planetary gear system includes sun gear (22) and several planetary gears (21), the planetary gears (21) are arranged around sun gear (22), the transmission shaft (23) is connected with planetary gear (21).

3. The continuous card issuing dispensing mechanism according to claim 1 or 2, characterized in that: The feeding chute (11) is provided with a pulley (14) at one end close to the take and put mechanism (2), the pulley (14) is symmetrically arranged on both sides of the feeding chute (11), the pulley (14) is connected with pulley drive mechanism (15).

4. The continuous card feed mechanism of claim 3, wherein: The feeding chute (11) is provided with a blowing assembly (13) at the position of one end close to the take and put mechanism (2).

5. The continuous card feed mechanism of claim 4, wherein: The feeding chute (11) is movably installed, and the inclination angle can be adjusted.

6. The continuous card feed mechanism of claim 5, wherein: The feeding mechanism (1) further includes a support frame (12), the support frame (12) is connected with the feeding chute (11), and the inclination angle of the feeding chute (11) is adjusted by adjusting the angle of the support frame (12).

7. The continuous card issuing mechanism according to any one of claims 4-6, wherein: The continuous card issuing unloading mechanism further includes a discharging assembly (4), and the discharging assembly (4) includes a discharging plate (41).

8. The continuous card feed mechanism of claim 7, wherein: The discharging assembly (4) further includes a discharging plate adjusting assembly (42).

9. The continuous card issuing dispensing mechanism of claim 1 or 8, wherein: The conveying mechanism (3) includes a conveying belt line.

10. The continuous card issuing dispensing mechanism of claim 1 or 8, wherein: The transmission shaft (23) is provided with six groups.

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