Coil stock feeding temporary storage machine
By designing the buffer mechanism and tape receiving platform of the roll feeding buffer machine, the downtime problem when changing PET film was solved, realizing continuous operation of the perovskite solar cell preparation process and improving production efficiency.
Patent Information
- Application Number
- CN202423188930.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing technology requires stopping the machine to replace the PET film, which makes it impossible to achieve continuous operation in the perovskite solar cell fabrication process.
A roll feeding buffer machine was designed, including a buffer mechanism and a tape receiving platform. The buffer mechanism buffers the roll and continues to feed it when a new roll is changed. Combined with the tape receiving platform, continuous operation without stopping the machine is achieved.
This technology enables the machine to be changed without stopping, ensuring continuous operation of the perovskite solar cell fabrication process and improving production efficiency.
Smart Images

Figure CN223737325U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of coiled material feeding, in particular to a coiled material feeding buffer machine. BACKGROUND
[0002] In recent years, perovskite solar cells have attracted widespread attention. Currently, in the process of preparing perovskite thin films, the protective film on the PET film needs to be torn off, and then subsequent slurry coating operations are carried out on the PET film. Currently, when a roll of PET film coating is completed and a new PET film needs to be replaced, a stop and film feeding operation must be performed, which will cause the suspension of all subsequent steps. When the film is replaced, the equipment needs to be restarted, so continuous work cannot be realized, which is very inconvenient in operation. SUMMARY
[0003] The utility model solves the technical problem to provide a coiled material feeding buffer machine which can continuously feed without stopping and feeding the film.
[0004] The utility model adopts the technical scheme that a coiled material feeding buffer machine comprises a mounting plate, a feeding roll is arranged on the mounting plate, a buffer mechanism is arranged on one side of the feeding roll, a stripping mechanism is arranged on the side of the buffer mechanism away from the feeding roll, and a belt connecting platform is arranged between the feeding roll and the buffer mechanism.
[0005] The buffer mechanism comprises a guide wheel assembly arranged on the mounting plate, the guide wheel assembly comprises a plurality of guide wheels, and a buffer wheel assembly that can move horizontally towards the guide wheels is arranged between the plurality of guide wheels.
[0006] Further, the guide wheel assembly comprises a first guide wheel and a second guide wheel arranged horizontally, a third guide wheel and a fourth guide wheel are sequentially arranged below the second guide wheel, the buffer wheel assembly comprises a first buffer wheel and a second buffer wheel, the first buffer wheel and the second buffer wheel are located below the first guide wheel, a buffer wheel driving plate is further arranged, the first buffer wheel and the second buffer wheel are arranged on the buffer wheel driving plate, the second buffer wheel is located below the first buffer wheel, and a buffer driving cylinder is arranged on the mounting plate to drive the buffer wheel driving plate to move horizontally.
[0007] Further, the third guide wheel, the first buffer wheel, the fourth guide wheel, and the second buffer wheel are arranged in a staggered manner in height.
[0008] Further, the tape receiving platform comprises a support plate, a positioning cutting gap is arranged in the middle of the support plate, a detachable waste box is arranged at the bottom end of the support plate at the positioning cutting gap, first and second pressing blocks are arranged at the two ends of the support plate along the product movement direction, a first pressing block driving cylinder is arranged to drive the first pressing block to move towards the support plate, and a second pressing block driving cylinder is arranged to drive the second pressing block to move towards the support plate.
[0009] Further, a first traction wheel is arranged between the tape receiving platform and the buffer mechanism, a second traction wheel is arranged between the buffer mechanism and the stripping mechanism, a first abutting wheel and a first abutting driving mechanism driving the first abutting wheel to move towards the first traction wheel are arranged on one side of the first traction wheel, and a second abutting wheel and a second abutting driving mechanism driving the second abutting wheel to move towards the second traction wheel are arranged on one side of the second traction wheel.
[0010] Further, the stripping mechanism comprises a waste material winding shaft, a waste material winding driving motor is arranged at one end of the waste material winding shaft to drive the waste material winding shaft to rotate, a material conveying guide shaft is arranged below the waste material winding shaft, a stripping roller is arranged at the front end of the waste material winding shaft and the material conveying guide shaft, a third abutting wheel and a third abutting driving mechanism driving the third abutting wheel to move towards the stripping roller are arranged on one side of the stripping roller.
[0011] Further, an electrostatic bar is arranged between the stripping roller and the material receiving roller.
[0012] Further, a first tension roller is arranged between the material feeding winding shaft and the buffer mechanism, and a second tension roller is arranged between the stripping roller and the waste material winding shaft.
[0013] The beneficial effects of the present application are as follows:
[0014] 1. The buffer mechanism is arranged in the structure, so that when the front end of the new material is replaced, the material buffered in the buffer mechanism can continue to be conveyed forward, so that the replacement operation does not need to be stopped, and the subsequent coating, drying and other operations can be continuously performed.
[0015] 2. The buffer mechanism in the structure is simple in structure, and only needs to drive the buffer wheel to move to realize the material storage and discharge operation.
[0016] 3. The tape receiving platform is arranged in the structure to realize the compression of the tail material, facilitate the material receiving operation, and the positioning cutting gap is arranged to facilitate the cutting of the tail material, thereby ensuring the flatness of the tail material. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of the material feeding and buffering machine of the embodiment of the present application.
[0018] Figure 2 This is a schematic diagram of the internal structure of the roll material feeding buffer machine according to an embodiment of this application.
[0019] Figure 3 This is a schematic diagram of the back structure of the roll material feeding buffer machine according to an embodiment of this application.
[0020] Figure 4 This is a schematic diagram of the tape receiving platform of the roll material feeding buffer machine according to an embodiment of this application.
[0021] The components in the diagram are labeled as follows: mounting plate 1, feeding roll 2, connecting platform 3, support plate 31, positioning cutting slit 32, detachable waste box 33, first pressing block 34, second pressing block 35, first pressing drive cylinder 36, second pressing drive cylinder 37, first guide wheel 4, second guide wheel 5, third guide wheel 6, fourth guide wheel 7, first buffer wheel 8, second buffer wheel 9, buffer wheel drive plate 10, buffer drive cylinder 11, first traction wheel 12, second traction wheel 13, first abutting wheel 14, first abutting drive mechanism 15, second abutting wheel 16, second abutting drive mechanism 17, waste roll 18, waste roll drive motor 19, conveying guide shaft 20, peeling roller 21, third abutting wheel 22, third abutting drive mechanism 23, antistatic bar 24, first tension roller 25, second tension roller 26. Detailed Implementation
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] like Figure 1 As shown, an embodiment of this application discloses a roll feeding buffer machine, including a mounting plate 1, a feeding roll 2 is disposed on the mounting plate 1, a buffer mechanism is disposed on one side of the feeding roll 2, a stripping mechanism is disposed on the side of the buffer mechanism away from the feeding roll 2, and a receiving platform 3 disposed between the feeding roll 2 and the buffer mechanism.
[0024] The buffer mechanism includes a guide wheel assembly mounted on the mounting plate 1. The guide wheel assembly includes multiple guide wheels and a buffer wheel assembly disposed between the multiple guide wheels and capable of horizontal movement in the direction of the guide wheels.
[0025] Specifically, during operation, the roll material is transported to the feeding roll 2 by an external forklift. A feeding roll 2 drive motor is installed on one side to drive the feeding roll 2 to rotate. The feeding roll 2 conveys the roll material forward. The roll material passes through the tape receiving platform 3 and the buffer mechanism in one go. Under the action of the peeling mechanism, the protective mold is peeled off, and the PET film behind the glass protective film is transported to the subsequent coating mechanism. When the roll conveyor is close to the end and a new roll material needs to be connected, the tape receiving platform 3 presses the roll material. The operator manually feeds the new roll material and attaches the front end of the new roll material to the tail end of the old roll material. During the manual feeding process, the feeding operation cannot be performed at the feeding point. At this time, the buffer wheel assembly moves horizontally towards the guide wheel to release the buffered material tape, so that the coating operation can continue. After the new roll material at the front end is fed, the feeding roll 2 continues to feed. At this time, the buffer wheel assembly moves horizontally away from the guide wheel to perform the buffering operation of the material tape again.
[0026] The buffer mechanism in this structure allows the material buffered at the buffer mechanism to continue to be conveyed forward when the front-end roll is being replaced with a new roll. This means that the machine can continue to perform subsequent coating, drying and other operations without stopping the machine during the material replacement operation.
[0027] In this embodiment, the guide wheel assembly includes a first guide wheel 4 and a second guide wheel 5 arranged horizontally. A third guide wheel 6 and a fourth guide wheel 7 are arranged sequentially below the second guide wheel 5. The buffer wheel assembly includes a first buffer wheel 8 and a second buffer wheel 9, which are located below the first guide wheel 4. It also includes a buffer wheel drive plate 10, on which the first buffer wheel 8 and the second buffer wheel 9 are arranged. The second buffer wheel 9 is located below the first buffer wheel 8. A buffer drive cylinder 11 is provided on the mounting plate 1 to drive the buffer wheel drive plate 10 to move horizontally.
[0028] Specifically, during operation, the material belt sequentially passes around the first guide wheel 4, the second guide wheel 5, the first buffer wheel 8, the third guide wheel 6, the second buffer wheel 9, and the fourth guide wheel 7. When in buffer state, the first buffer wheel 8 and the second buffer wheel 9 are located far away from the third guide wheel 6 and the fourth guide wheel 7. At this time, the first buffer wheel 8 and the second buffer wheel 9 are farther away from the third guide wheel 6 and the fourth guide wheel 7, so they can pass around a longer material belt. When it is necessary to release the buffered material belt, the buffer drive cylinder 11 drives the buffer wheel drive plate 10 to move towards the third guide wheel 6 and the fourth guide wheel 7, so as to slowly release the material belt.
[0029] The buffer mechanism in this structure is simple; it only requires driving the buffer wheel to move to realize the storage and release operations.
[0030] In this embodiment, the third guide wheel 6, the first buffer wheel 8, the fourth guide wheel 7, and the second buffer wheel 9 are staggered in height.
[0031] In this structure, by staggering the third guide wheel 6, the first buffer wheel 8, the fourth guide wheel 7, and the second buffer wheel 9, the number of mixed layers of the material strip can be increased, thereby increasing the amount of mixed material strip.
[0032] In this embodiment, the receiving platform 3 includes a support plate 31, a positioning cutting slit 32 is provided in the middle of the support plate 31, a detachable waste box 33 is provided at the bottom of the support platform located at the positioning cutting slit 32, a first pressing block 34 and a second pressing block 35 are respectively provided at both ends of the support plate 31 along the product movement direction, and also includes a first pressing drive cylinder 36 for driving the first pressing block 34 to move toward the support plate 31 and a second pressing drive cylinder 37 for driving the second pressing block 35 to move toward the support plate 31.
[0033] Specifically, when the coil feeder approaches the end and a new coil needs to be connected, the first pressing drive cylinder 36 and the second pressing drive cylinder 37 drive the first pressing block 34 and the second pressing block 35 to move and press the tail material. The operator manually feeds the new coil. At the same time, the operator cuts the tail end of the old coil with a blade along the positioning cutting gap 32 so that the tail end of the old coil is flush. At this time, the first pressing block 34 is released, the waste material is removed, and the front end of the new coil is glued to the tail end of the old coil. After the connection is completed, the second pressing block 35 is released and the feeding operation continues.
[0034] In this structure, the tail material can be pressed by the receiving platform 3, which facilitates the receiving operation. At the same time, the positioning cutting gap 32 can facilitate the cutting of the tail material, thereby ensuring the flatness of the tail material. Meanwhile, the detachable waste box 33 can collect the debris during cutting and prevent the debris from scattering everywhere.
[0035] In this structure, a first traction wheel 12 is provided between the receiving platform 3 and the buffer mechanism, and a second traction wheel 13 is provided between the buffer mechanism and the stripping mechanism. A first abutting wheel 14 and a first abutting drive mechanism 15 that drives the first abutting wheel 14 to move in the direction of the first traction wheel 12 are provided on one side of the first traction wheel 12. A second abutting wheel 16 and a second abutting drive mechanism 17 that drives the second abutting wheel 16 to move in the direction of the second traction wheel 13 are provided on one side of the second traction wheel 13.
[0036] Specifically, at the beginning of the operation, the operator will pass the material belt sequentially between the first traction wheel 12 and the first abutment wheel 14, and between the second traction wheel 13 and the second abutment wheel 16. Then, the first abutment wheel 14 moves towards the first traction wheel 12, and the second abutment wheel 16 moves towards the second traction wheel 13, so that the material belt is in close contact with the first traction wheel 12 and the second traction wheel 13. Thus, under the active drive of the first traction wheel 12 and the second traction wheel 13, the material belt can be actively transported forward.
[0037] In this structure, the first abutting wheel 14 and the second abutting wheel 16 make it easy to thread the material belt, and at the same time make the threaded material belt fit tightly against the first traction wheel 12 or the second traction wheel 13, thereby enabling better conveying of the material belt.
[0038] In this embodiment, the stripping mechanism includes a waste roll 18, one end of which is provided with a waste roll drive motor 19 for driving the waste roll 18 to rotate, a material conveying guide shaft 20 is provided below the waste roll 18, and a stripping roller 21 is also provided at the front end of the waste roll 18 and the material conveying guide shaft 20. A third abutting wheel 22 and a third abutting drive mechanism 23 for driving the third abutting wheel 22 to move toward the stripping roller 21 are provided on one side of the stripping roller 21.
[0039] During the peeling operation, in the preparation work, the material strip passes between the peeling roller 21 and the third abutment roller 22. The operator first peels the front section and sticks the peeled protective film end to the waste roll. The peeled PET film is pulled to the feeding guide shaft 20 and wound around the winding mechanism at the end. During the peeling operation, under the active rotation of the waste roll 18, the protective film is torn off and wound around the waste roll 18. The PET film continues to be transported forward for subsequent coating, drying and winding operations.
[0040] In this embodiment, an antistatic bar 24 is provided between the stripping roller 21 and the receiving roller.
[0041] In this structure, the antistatic bar 24 is used to remove static electricity from the PET film after the protective film is removed, thereby ensuring the quality of the subsequent roughing slurry.
[0042] In this embodiment, a first tension roller 25 is provided between the feeding roll 2 and the buffer mechanism, and a second tension roller 26 is provided between the stripping roller 21 and the waste roll 18.
[0043] In this structure, the first tension roller 25 and the second tension roller 26 can detect the tension of the conveying belt, so that each drive shaft can be adjusted in time, thereby ensuring that the conveying belt is in a taut state during transportation, and thus ensuring the accuracy of the subsequent coating material.
[0044] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A roll feed buffer machine characterized by: The application relates to a tape feeding device, which comprises a mounting plate (1) provided with a feeding roll (2), a buffer mechanism arranged on one side of the feeding roll (2), a stripping mechanism arranged on the side, away from the feeding roll (2), of the buffer mechanism, and a tape receiving platform (3) arranged between the feeding roll (2) and the buffer mechanism. The buffer mechanism comprises a guide wheel assembly arranged on the mounting plate (1), which comprises a plurality of guide wheels and a buffer wheel assembly horizontally movable towards the guide wheels.
2. The roll material feeder buffer of claim 1 wherein: The guide wheel assembly comprises horizontally arranged first guide wheels (4) and second guide wheels (5), and third guide wheels (6) and fourth guide wheels (7) arranged below the second guide wheels (5) in sequence; the buffer wheel assembly comprises first buffer wheels (8) and second buffer wheels (9) arranged below the first guide wheels (4); the mounting plate (1) is provided with a buffer driving cylinder (11) for driving the buffer wheel driving plate (10) to move horizontally.
3. The roll-fed buffer of claim 2 wherein: The third guide wheels (6), the first buffer wheels (8), the fourth guide wheels (7) and the second buffer wheels (9) are arranged in a staggered manner in height.
4. The roll-fed buffer of claim 2 wherein: The tape receiving platform (3) comprises a support plate (31) provided with a positioning cutting gap (32) in the middle, and a detachable waste box (33) arranged at the bottom end of the tape receiving platform (3) at the positioning cutting gap (32); first pressing blocks (34) and second pressing blocks (35) are arranged at both ends of the support plate (31) along the product movement direction; the first pressing blocks (34) are driven by first pressing driving cylinders (36) to move towards the support plate (31); and the second pressing blocks (35) are driven by second pressing driving cylinders (37) to move towards the support plate (31).
5. The roll material feeder buffer of claim 1 wherein: A first traction wheel (12) is arranged between the tape receiving platform (3) and the buffer mechanism; a second traction wheel (13) is arranged between the buffer mechanism and the stripping mechanism; a first abutting wheel (14) is arranged on one side of the first traction wheel (12); a first abutting driving mechanism (15) is arranged on one side of the first abutting wheel (14) and drives the first abutting wheel (14) to move towards the first traction wheel (12); a second abutting wheel (16) is arranged on one side of the second traction wheel (13); and a second abutting driving mechanism (17) is arranged on one side of the second abutting wheel (16) and drives the second abutting wheel (16) to move towards the second traction wheel (13).
6. The roll material feeder buffer of claim 1 wherein: The stripping mechanism comprises a waste roll (18) provided at one end with a waste roll driving motor (19) for driving the rotation of the waste roll (18), a material conveying guide shaft (20) arranged below the waste roll (18), and a stripping roller (21) arranged at the front end of the waste roll (18) and the material conveying guide shaft (20), wherein one side of the stripping roller (21) is provided with a third abutting wheel (22) and a third abutting driving mechanism (23) for driving the third abutting wheel (22) to move towards the stripping roller (21).
7. The roll material feeder buffer of claim 6 wherein: An electrostatic bar (24) is arranged between the stripping roller (21) and the material receiving roller.
8. The roll material feed buffer of claim 6 wherein: A first tension roller (25) is arranged between the material feeding roll (2) and the buffer mechanism, and a second tension roller (26) is arranged between the stripping roller (21) and the waste roll (18).