Anti-collision device for tower crane cluster operation
By using a collision avoidance device with a buffer mechanism and adjustment components in tower crane cluster operations, the problem of damage to the tower crane boom due to large inertia or collisions has been solved, achieving the effect of reducing equipment damage and maintenance costs, and improving the applicability and versatility of the device.
Patent Information
- Application Number
- CN202520363637.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-04
AI Technical Summary
When tower cranes are operating in clusters, the large inertia of the boom movement or the impending collision makes it difficult to effectively reduce damage, leading to serious equipment damage and increased maintenance costs.
A collision avoidance device for tower crane cluster operations was designed, including an L-shaped mounting plate and a buffer mechanism. The device absorbs the impact force of the crane boom through the cooperation of the buffer plate, connecting rod and elastic element. The size of the device can be adjusted by adjusting the component to adapt to different tower crane booms, and an alarm component is set to remind the operator.
It effectively reduces collision damage to the crane boom, reduces maintenance costs, and improves the applicability and versatility of the device.
Smart Images

Figure CN223737548U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tower crane technical field, specifically, it relates to tower crane cluster operation's anti -collision device. BACKGROUND
[0002] Tower crane cluster operation anti -collision device is a kind of for multiple tower cranes when operation, prevent the safety equipment that tower crane occurs mutual collision. With the expansion of construction site scale, the number of tower cranes increases, and it is particularly important to prevent tower cranes from colliding in complex environment. These devices monitor the position, operation range and motion state of tower crane in real time through radar, camera, sensor and other technologies, and determine possible collision risk through intelligent algorithm. Once the collision risk is found, the anti-collision system will automatically issue an alarm to ensure construction safety.
[0003] However, when the tower crane's jib is too large due to inertia or is about to collide with other tower cranes, although the staff can receive an alarm, it is still difficult to reduce the damage caused by the jib collision, resulting in serious damage to the tower crane equipment and increased maintenance costs. UTILITY MODEL CONTENTS
[0004] The utility model provides tower crane cluster operation's anti -collision device, reduces the damage caused by jib collision, to reduce maintenance cost.
[0005] The technical scheme of the utility model is as follows: tower crane cluster operation's anti -collision device, including at least four "L" shape structure's mounting plate, and the side of each mounting plate is equipped with buffer mechanism, the buffer mechanism includes the buffer plate, first connecting rod, second connecting rod, buffer block that is rotatably connected with the both ends of first connecting rod and second connecting rod respectively, first elastic member that is arranged between adjacent two buffer blocks, the side opposite to the mounting plate, buffer groove is equipped with, each buffer block is arranged in corresponding buffer groove inside, and is slidably connected with buffer groove inner wall, first connecting rod is rotatably connected with second connecting rod, adjusting assembly for adjusting the distance between adjacent two mounting plates is further equipped on each mounting plate.
[0006] Further, each buffer groove is fixedly connected with a guide rod, and each buffer block is slidably connected with the guide rod.
[0007] Further, the two sides of the buffer groove are respectively provided with a second elastic member, one end of the second elastic member is fixedly connected with the buffer block, the other end of the second elastic member is fixedly connected with the side surface of the buffer groove, and the second elastic member and the first elastic member are sleeved on the outer surface of the guide rod.
[0008] Further, the damping plate and the mounting plate are further provided with a damping assembly, the damping assembly comprises a supporting cylinder, a damping rod and a third elastic member, the supporting cylinder and the damping rod are fixedly connected with the mounting plate and the damping block on the damping plate respectively, the damping rod is in sliding connection with the inside of the supporting cylinder, and the third elastic member is arranged in the inside of the supporting cylinder and is fixedly connected with the damping rod at one end.
[0009] Further, the adjusting assembly comprises an adjusting block, a fixing screw and a rotating block arranged on one side of the mounting plate, the other side of the mounting plate is provided with a mounting groove, the adjusting block is in sliding connection with the inner wall of the mounting groove, one side of the mounting groove is provided with an adjusting groove, the width of the adjusting groove is greater than the diameter of the fixing screw, the fixing screw is in threaded connection with the side of the adjusting block close to the adjusting groove, and the rotating block is fixedly connected with one side of the fixing screw and abuts against the side surface of the mounting plate at one side.
[0010] Further, the cross section of the rotating block is in a hexagonal shape structure, the side, away from the fixing screw, of the rotating block is provided with a hexagonal groove, and the rotating block is provided with a gasket between the rotating block and the mounting plate.
[0011] Further, the two side surfaces of the mounting plate are provided with sliding grooves, the fixing plate is in sliding connection with the inside of the sliding grooves, and one side of the fixing plate extends to the outside of the sliding grooves, the mounting hole is arranged on the side, away from the sliding groove, of the fixing plate, the limiting rod is fixedly connected with the inside of the sliding groove, and the fixing plate is in sliding connection with the limiting rod.
[0012] The working principle and beneficial effects of the utility model are as follows:
[0013] The utility model discloses a buffering mechanism is arranged, when the jib of tower crane is impacted, the damping plate will be forced to press down first, the first connecting rod and the second connecting rod will rotate, simultaneously, the two ends of the first connecting rod and the second connecting rod drive the two damping blocks on the damping plate and the mounting plate to move to the direction of moving away from each other simultaneously, thereby stretching the first elastic member. Since the first elastic member always has the ability to restore deformation, it can pull the two damping blocks to the direction of moving close to each other, thereby effectively unloading the impact force generated by the jib due to the impact, reducing the damage caused by the impact to the jib, and further reducing the maintenance cost.
[0014] In addition, the adjusting assembly can be used to adjust the distance between the two adjacent mounting plates, and according to the specific size and actual demand of the jib of the tower crane, the overall size of the anti-collision device can be flexibly adjusted, thereby improving the applicability and versatility of the device. DRAWINGS
[0015] The utility model will be explained further in detail in combination with the drawings and specific embodiments.
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 For Figure 1 enlarged view of A in the middle;
[0018] Figure 3 For the structure diagram of a single mounting plate and a buffer mechanism in this embodiment;
[0019] Figure 4 For the structure diagram of the first connecting rod, the second connecting rod, the buffer block and the first elastic member in this embodiment;
[0020] Figure 5 For the structure exploded view of two mounting plates and an adjusting assembly in this embodiment;
[0021] Figure 6 For Figure 5 enlarged view of B in the middle.
[0022] In the figure: 1, mounting plate; 101, buffer plate; 102, first connecting rod; 103, second connecting rod; 104, buffer block; 105, first elastic member; 106, buffer groove; 107, guide rod; 108, second elastic member; 2, support cylinder; 201, shock absorbing rod; 202, third elastic member; 3, adjusting block; 301, fixed screw; 302, rotating block; 303, mounting groove; 304, adjusting groove; 305, hexagonal groove; 306, gasket; 4, sliding groove; 401, fixed plate; 402, mounting hole; 403, limiting rod; 5, distance sensor. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.
[0024] Embodiment one:
[0025] Reference Figures 1-6The anti-collision device for tower crane cluster operation comprises at least four mounting plates 1 in "L" shape structure, and each mounting plate 1 is provided with a buffer mechanism on one side, the buffer mechanism comprises a buffer plate 101, a first connecting rod 102, a second connecting rod 103, buffer blocks 104 rotatably connected with both ends of the first connecting rod 102 and the second connecting rod 103 respectively, a first elastic element 105 arranged between the adjacent two buffer blocks 104, the mounting plate 1 and the buffer plate 101 are provided with buffer grooves 106 on the opposite sides, each buffer block 104 is arranged in the corresponding buffer groove 106 and is slidably connected with the inner wall of the buffer groove 106, the first connecting rod 102 is rotatably connected with the second connecting rod 103, and each mounting plate 1 is further provided with an adjusting assembly for adjusting the distance between the adjacent two mounting plates 1.
[0026] In use, the buffer plate 101 should be ensured to be located on both sides of the hoisting arm, then the distance between the mounting plates 1 is adjusted to the appropriate size of the hoisting arm of the tower crane through the adjusting assembly, and finally the mounting plate 1 is fixed. If the hoisting arm of the tower crane is collided, the buffer plate 101 will be forced to press down first, the first connecting rod 102 and the second connecting rod 103 will rotate, at the same time, the two ends of the first connecting rod 102 and the second connecting rod 103 drive the two buffer blocks 104 on the buffer plate 101 and the mounting plate 1 to move in the direction away from each other at the same time, so as to stretch the first elastic element 105. Since the first elastic element 105 always has the ability to restore deformation, it can pull the two buffer blocks 104 in the direction close to each other, thereby effectively unloading the impact force generated by the collision of the hoisting arm, reducing the damage caused by the collision to the hoisting arm, and further reducing the maintenance cost.
[0027] Secondly, the alarm assembly can be arranged on the side surface of the mounting plate 1, the alarm assembly comprises a distance sensor 5 and a buzzer arranged in the cab of the tower crane, and the distance sensor 5 is electrically connected with the buzzer. When the hoisting arm is about to collide with the object, the distance sensor 5 will first perceive and send an electric signal to the buzzer to trigger the buzzer to issue an alarm to remind the driver.
[0028] Further, the guiding rod 107 is fixedly connected in each buffer groove 106, and each buffer block 104 is slidably connected with the guiding rod 107. The guiding rod 107 arranged enhances the stability and accuracy of the movement of the buffer block 104 in the buffer groove 106, so that the buffer block 104 can only slide in the direction of the guiding rod 107, avoiding the deviation of the buffer block 104 in the movement process.
[0029] Secondly, the second elastic member 108 is arranged on both sides of the buffer groove 106, one end of the second elastic member 108 is fixedly connected with the buffer block 104, the other end of the second elastic member 108 is fixedly connected with the side surface of the buffer groove 106, and the second elastic member 108 and the first elastic member 105 are sleeved on the outer surface of the guide rod 107. The second elastic member 108 arranged together with the first elastic member 105 can provide stronger buffering force when the buffer block 104 is impacted. When the buffer block 104 moves to one side, the second elastic member 108 on one side is compressed, and the first elastic member 105 is stretched, which can work together with the first elastic member 105 to further improve the buffering performance of the anti-collision device and effectively reduce the impact damage of the tower crane.
[0030] In the embodiment, the adjusting assembly comprises an adjusting block 3 arranged on one side of the mounting plate 1, a fixed screw rod 301, and a rotating block 302. The other side of the mounting plate 1 is provided with a mounting groove 303. The adjusting block 3 is slidably connected with the inner wall of the mounting groove 303. One side of the mounting groove 303 is provided with an adjusting groove 304. The width of the adjusting groove 304 is greater than the diameter of the fixed screw rod 301. The fixed screw rod 301 is threadedly connected with the side of the adjusting block 3 close to the adjusting groove 304. The rotating block 302 is fixedly connected with one side of the fixed screw rod 301. The side of the rotating block 302 is in abutment with the side surface of the mounting plate 1.
[0031] When the size needs to be adjusted, the operator rotates the rotating block 302 to make it away from the surface of the mounting plate 1. Since the diameter of the fixed screw rod 301 is smaller than the width of the adjusting groove 304, the operator can freely move the adjusting block 3 in the mounting groove 303. After adjusting to the appropriate position, the operator rotates the rotating block 302 to drive the fixed screw rod 301 to rotate, so that the fixed screw rod 301 is screwed into the adjusting block 3 until the side of the rotating block 302 is in contact with the surface of the mounting plate 1. The position of the adjusting block 3 is fixed by the principle of friction. In addition, in order to enhance the fixing effect, a gasket 306 is arranged between the rotating block 302 and the mounting plate 1. The gasket 306 increases the contact area between the two, thereby improving the friction and further enhancing the fixing effect.
[0032] The adjusting assembly in the embodiment uses the principle of friction to fix the mounting plate 1, so that it can be fixed at any position in the adjusting groove 304. It is a continuous adjusting mode, thereby further improving the applicability and versatility of the anti-collision device.
[0033] Secondly, the cross section of the rotating block 302 is designed in a hexagonal shape, and a hexagonal groove 305 is arranged on the side of the rotating block 302 away from the fixed screw rod 301. The cross section of the rotating block 302 is hexagonal, which facilitates the rotation of the rotating block 302 by using a wrench or the like, and improves the convenience of adjustment and operation efficiency. The arrangement of the hexagonal groove 305 further increases the contact area and fitting degree of the rotating block 302 and the tool such as an internal hexagonal wrench, so that the rotation is more stable and reliable, and the slipping phenomenon is less likely to occur.
[0034] In addition, sliding grooves 4 are arranged on both sides of the mounting plate 1, and fixed plates 401 are slidably connected in the sliding grooves 4. One side of the fixed plate 401 extends to the outside of the sliding groove 4, and a mounting hole 402 is arranged on the side of the fixed plate 401 away from the sliding groove 4. Limiting rods 403 are fixedly connected in the sliding grooves 4, and the fixed plate 401 is slidably connected with the limiting rods 403. The mounting hole 402 is arranged on the fixed plate 401, and the fixed plate 401 can move, so that the position of the mounting hole 402 can be freely changed in the sliding groove 4, and the mounting hole 402 can be adapted to the position of the mounting hole 402 on the hoist jib of different types of tower cranes, and the staff can conveniently fix the mounting plate 1 and the hoist jib.
[0035] Embodiment two:
[0036] On the basis of the embodiment, with reference to Figure 4 In order to improve the structural strength of the buffer mechanism, a damping assembly is further arranged between the buffer plate 101 and the mounting plate 1. The damping assembly includes a support cylinder 2, a damping rod 201, and a third elastic member 202. The support cylinder 2 and the damping rod 201 are fixedly connected with the mounting plate 1 and the buffer block 104 on the buffer plate 101, respectively. The damping rod 201 is slidably connected with the inside of the support cylinder 2, and the third elastic member 202 is arranged in the inside of the support cylinder 2, and one end of the third elastic member 202 is fixedly connected with the damping rod 201.
[0037] The support cylinder 2 and the damping rod 201 are arranged on the buffer block 104, respectively, so that the first connecting rod 102 and the second connecting rod 103 form a triangular structure with the support cylinder 2 and the damping rod 201, so as to improve the overall structural strength and ensure that it can withstand a large impact force without being damaged. When the buffer plate 101 is impacted, the first connecting rod 102 and the second connecting rod 103 will rotate, and at the same time, the two ends of the first connecting rod 102 and the second connecting rod 103 drive the two buffer blocks 104 on the buffer plate 101 and the mounting plate 1 to move away from each other. At this time, the buffer plate 101 will move towards the mounting plate 1, and drive the damping rod 201 to slide along the inner wall of the support cylinder 2, and at the same time, compress the third elastic member 202, so as to further reduce the impact force generated by the collision of the tower crane, and reduce the damage degree of the hoist jib.
[0038] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A collision avoidance device for use in a cluster operation of tower cranes, characterized in that The application relates to a buffer mechanism for mounting plates (1) in an L-shaped structure, wherein each mounting plate (1) is provided with a buffer mechanism, the buffer mechanism comprises a buffer plate (101) arranged on one side of the mounting plate (1), a first connecting rod (102), a second connecting rod (103), a buffer block (104) rotatably connected to the two ends of the first connecting rod (102) and the second connecting rod (103) respectively, a first elastic member (105) arranged between two adjacent buffer blocks (104), the mounting plate (1) and the buffer plate (101) are provided with buffer grooves (106) on the opposite sides, each buffer block (104) is arranged in the corresponding buffer groove (106) and is slidably connected with the inner wall of the buffer groove (106), the first connecting rod (102) is rotatably connected with the second connecting rod (103), and each mounting plate (1) is further provided with an adjusting assembly for adjusting the distance between two adjacent mounting plates (1).
2. The anti-collision device for the cluster operation of tower cranes according to claim 1, characterized in that: Each buffer groove (106) is fixedly connected with a guide rod (107), and each buffer block (104) is slidably connected with the guide rod (107).
3. The anti-collision device for the cluster operation of tower cranes according to claim 2, characterized in that: The buffer groove (106) is provided with a second elastic member (108) on each side, one end of the second elastic member (108) is fixedly connected with the buffer block (104), the other end of the second elastic member (108) is fixedly connected with the side of the buffer groove (106), and the second elastic member (108) and the first elastic member (105) are sleeved on the outer surface of the guide rod (107).
4. The anti-collision device for the cluster operation of tower cranes according to claim 1, characterized in that: The buffer plate (101) and the mounting plate (1) are further provided with a damping assembly, the damping assembly comprises a supporting cylinder (2), a damping rod (201) and a third elastic member (202), the supporting cylinder (2) and the damping rod (201) are fixedly connected with the buffer block (104) on the mounting plate (1) and the buffer plate (101) respectively, the damping rod (201) is slidably connected with the inside of the supporting cylinder (2), and the third elastic member (202) is arranged in the inside of the supporting cylinder (2) and one end of the third elastic member (202) is fixedly connected with the damping rod (201).
5. The anti-collision device for the cluster operation of tower cranes according to claim 1, characterized in that: The adjusting assembly comprises an adjusting block (3), a fixed screw rod (301) and a rotating block (302) arranged on one side of the mounting plate (1), the other side of the mounting plate (1) is provided with a mounting groove (303), the adjusting block (3) is slidably connected with the inner wall of the mounting groove (303), one side of the mounting groove (303) is provided with an adjusting groove (304), the width of the adjusting groove (304) is greater than the diameter of the fixed screw rod (301), the fixed screw rod (301) is threadedly connected with the side of the adjusting block (3) close to the adjusting groove (304), the rotating block (302) is fixedly connected with one side of the fixed screw rod (301), and one side of the rotating block (302) is abutted with the side of the mounting plate (1).
6. The anti-collision device for the cluster operation of tower cranes according to claim 5, characterized in that: The cross section of the rotating block (302) is in a hexagonal shape structure, the side of the rotating block (302) away from the fixed screw rod (301) is provided with a hexagonal groove (305), and the rotating block (302) is provided with a gasket (306) between the mounting plate (1).
7. The anti-collision device for the cluster operation of tower cranes according to claim 1, characterized in that: Both sides of the mounting plate (1) are provided with sliding grooves (4), the sliding grooves (4) are slidably connected with fixed plates (401), one side of the fixed plates (401) extends to the outside of the sliding grooves (4), one side of the fixed plates (401) away from the sliding grooves (4) is provided with mounting holes (402), the sliding grooves (4) are fixedly connected with limiting rods (403), and the fixed plates (401) are slidably connected with the limiting rods (403).