Output subassembly hoisting mechanism

Abstract

The utility model relates to the technical field of wind power equipment, and discloses an output subassembly hoisting mechanism. The output subassembly hoisting mechanism is used for hoisting an output subassembly in the equipment and comprises a support and a connecting assembly. Specifically, the support comprises a cross beam and two cantilever rods, the ends of the two cantilever rods are connected to the cross beam, the two cantilever rods are arranged in a spaced mode, and the ends, away from the cross beam, of the two cantilever rods can stretch into mounting holes used for mounting the output subassembly. The connecting assembly is arranged between the two cantilever rods, a roller is arranged at the top end of the connecting assembly and connected to the two cantilever rods in a rolling mode, and the connecting assembly is used for being connected with the output subassembly. According to the utility model, the hoisting of the output subassembly is realized, so as to help to complete the work of replacing the output subassembly on the tower. And by arranging the rollers, the output subassembly can be conveniently moved in the extension direction of the cantilever rod, operation is easy, and the operation difficulty is reduced.

Description

Technical Field

[0001] This utility model relates to the field of wind power equipment technology, and in particular to an output unit hoisting mechanism. Background Technology

[0002] During tower maintenance of wind turbine gearboxes, as the wind turbine approaches its design life or due to unforeseen circumstances, some output shafts and other components gradually show signs of damage. To reduce maintenance costs, it is necessary to replace the entire output assembly on the tower. In the workshop assembly process, the output assembly is lifted vertically using the end face lifting holes and then installed in a vertical position. However, the gearbox on the tower is placed at an angle and connected to the generator, making vertical lifting of the output assembly impossible. Traditional lifting mechanisms are no longer suitable.

[0003] Therefore, there is an urgent need for an output component hoisting mechanism to solve the aforementioned problems. Utility Model Content

[0004] Based on the above, the purpose of this utility model is to provide an output component hoisting mechanism, which realizes the hoisting of the output component to help complete the work of replacing the output component on the tower, and is simple to operate and reduces the difficulty of operation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An output component hoisting mechanism is used for hoisting output components within equipment, the output component hoisting mechanism comprising:

[0007] The bracket includes a crossbeam and two cantilever rods, the ends of which are connected to the crossbeam. The two cantilever rods are spaced apart, and the ends of the two cantilever rods away from the crossbeam can extend into mounting holes for mounting the output assembly.

[0008] A connecting assembly is disposed between the two cantilever arms. A roller is provided at the top of the connecting assembly, and the roller is rotatably connected to the two cantilever arms. The connecting assembly is used to connect the output component.

[0009] As a preferred technical solution for the output component hoisting mechanism, the connecting assembly includes a clamp with an adjustable inner diameter, which is used to connect to the side wall of the output component.

[0010] As a preferred technical solution for the output component hoisting mechanism, the connecting assembly further includes an end plate, which is connected to the clamp. The end plate and the clamp are spaced apart along the extension direction of the cantilever rod, and the end plate is used to connect the end of the output component.

[0011] As a preferred technical solution for an output assembly hoisting mechanism, the connecting assembly further includes an adjusting component, the end plate is connected to the clamp via the adjusting component, and the adjusting component is used to adjust the distance between the end plate and the clamp.

[0012] As a preferred technical solution for an output component hoisting mechanism, the adjusting component includes an adjusting screw and multiple adjusting nuts. The clamp is provided with a third connecting hole, and the end plate is provided with a fourth connecting hole. The adjusting screw is sequentially connected to the first adjusting nut, the third connecting hole, the second adjusting nut, the third adjusting nut, the fourth connecting hole, and the fourth adjusting nut.

[0013] As a preferred technical solution for an output component hoisting mechanism, the bracket includes a first connecting plate and a first screw. The first connecting plate is connected to one end of the cantilever rod that extends into the mounting hole. The first connecting plate is provided with a first connecting hole, and the first screw passes through the first connecting hole and is connected to the equipment.

[0014] As a preferred technical solution for an output component hoisting mechanism, the bracket includes a second connecting plate and a second screw. The second connecting plate is connected to the side wall of the cantilever rod, and the second connecting plate is provided with a second connecting hole. The second screw passes through the second connecting hole and is connected to the equipment.

[0015] As a preferred technical solution for an output component hoisting mechanism, both the first connecting hole and the second connecting hole are arc-shaped holes.

[0016] As a preferred technical solution for an output component hoisting mechanism, the bracket further includes a first hinge block, one end of which is hinged to the side wall of the cantilever rod, and the second connecting plate is hinged to the other end of the first hinge block.

[0017] As a preferred technical solution for an output component hoisting mechanism, the cantilever rod has a T-shaped cross-section and includes a vertical plate and a horizontal plate, with the vertical plate perpendicularly connected to the horizontal plate.

[0018] The top of the connecting component is provided with a plurality of rollers, which are symmetrically arranged on both sides of the vertical plate and are rotatably connected to the top surface of the horizontal plate.

[0019] The beneficial effects of this utility model are as follows:

[0020] This invention provides an output component hoisting mechanism. When it is necessary to disassemble or assemble the output component within the equipment, two cantilever rods extend into the mounting holes, then a connecting assembly connects the output component, and finally, the connecting assembly moves along the extension direction of the two cantilever rods via rollers, thus achieving the hoisting of the output component and facilitating the replacement of the output component on the tower. In this embodiment, the use of rollers facilitates the movement of the output component along the extension direction of the cantilever rods, simplifying operation and reducing the difficulty of the work. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0022] Figure 1 This is a structural schematic diagram of the output unit hoisting mechanism provided in a specific embodiment of this utility model;

[0023] Figure 2 yes Figure 1 Enlarged view at point A;

[0024] Figure 3 This is a partial structural schematic diagram of the output unit hoisting mechanism provided in a specific embodiment of this utility model.

[0025] The markings in the image are as follows:

[0026] 1. Bracket; 11. Cantilever rod; 111. Vertical plate; 112. Horizontal plate; 12. First connecting plate; 121. First connecting hole; 13. First screw; 14. Second connecting plate; 141. Second connecting hole; 15. Second screw; 16. First hinge block; 17. Crossbeam; 18. Adjusting block;

[0027] 2. Connecting components; 21. Clamp; 22. End plate; 23. Adjusting components; 231. Adjusting screw; 232. Adjusting nut; 24. Roller; 25. Second hinge block. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0029] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0032] like Figures 1-3As shown, this embodiment provides an output component hoisting mechanism for hoisting output components within equipment. The equipment has mounting holes, and the output component is detachably connected to these mounting holes. The output component hoisting mechanism includes a support 1 and a connecting assembly 2. Specifically, the support 1 includes a crossbeam 17 and two cantilever rods 11. The ends of the two cantilever rods 11 are connected to the crossbeam 17, and the two cantilever rods 11 are spaced apart. The ends of the two cantilever rods 11 away from the crossbeam 17 can extend into the mounting holes for installing the output component. The connecting assembly 2 is disposed between the two cantilever rods 11, and a roller 24 is provided at the top of the connecting assembly 2. The roller 24 is rotatably connected to the two cantilever rods 11, and the connecting assembly 2 is used to connect the output component. When it is necessary to disassemble or assemble the output component within the equipment, the two cantilever rods 11 extend into the mounting holes, and then the connecting assembly 2 connects to the output component. Finally, the connecting assembly 2 moves along the extension direction of the two cantilever rods 11 via rollers 24, thus achieving the hoisting of the output component and facilitating the replacement of the output component on the tower. In this embodiment, the rollers 24 facilitate the movement of the output component along the extension direction of the cantilever rods 11, simplifying operation and reducing the difficulty of the work.

[0033] Furthermore, the connecting component 2 is tactilely connected to the two cantilever rods 11 via rollers 24, which improves the smoothness of movement of the connecting component 2, reduces the force on a single cantilever rod 11, and prevents deformation of the cantilever rod 11. In this embodiment, the bracket 1 also includes an adjusting block 18, which is mounted on the crossbeam 17. The top surface of the adjusting block 18 is provided with an adjusting surface, and the cantilever rod 11 is connected to the adjusting surface so that the cantilever rod 11 is connected to the crossbeam 17 via the adjusting block 18. The adjusting surface can be tilted as needed so that the angle of the cantilever rod 11 relative to the crossbeam 17 meets the requirements.

[0034] In this embodiment, the device is a combination of a gearbox and a generator, and the output part is the output shaft inside the gearbox. The gearbox and the generator are provided with mounting holes for mounting the output shaft.

[0035] Preferably, such as Figure 2 and Figure 3 As shown, the connecting assembly 2 includes a clamp 21 with an adjustable inner diameter, which is used to connect to the side wall of the output assembly. In this embodiment, the output assembly is fixed by the clamp 21, and the diameter of the clamp 21 can be adjusted to accommodate shaft systems of different diameters, increasing its applicability. It should be noted that the clamp 21 is a common structure in the prior art. The clamp 21 includes two semi-circular blocks connected by screws. The screws can adjust the distance between the two semi-circular blocks to adjust the inner diameter of the clamp 21.

[0036] Preferably, the connecting assembly 2 further includes an end plate 22, which is connected to the clamp 21. The end plate 22 and the clamp 21 are spaced apart along the extension direction of the cantilever rod 11. The end plate 22 is used to connect the end of the output assembly. When the connecting assembly 2 connects to the output assembly, the clamp 21 fixes the side wall of the output assembly, and the end plate 22 connects to the end of the output assembly. The output assembly is connected to the connecting assembly 2 at two positions, which improves the connection stability and prevents the output assembly from moving relative to the clamp 21.

[0037] More preferably, such as Figure 2 and Figure 3 As shown, the connecting assembly 2 also includes an adjusting component 23. The end plate 22 is connected to the clamp 21 via the adjusting component 23. The adjusting component 23 is used to adjust the distance between the end plate 22 and the clamp 21 to accommodate different models of output components and improve versatility. Specifically, the adjusting component 23 includes an adjusting screw 231 and multiple adjusting nuts 232. The clamp 21 is provided with a third connecting hole, and the end plate 22 is provided with a fourth connecting hole. The adjusting screw 231 is sequentially connected to the first adjusting nut 232, the third connecting hole, the second adjusting nut 232, the third adjusting nut 232, the fourth connecting hole, and the fourth adjusting nut 232. By adjusting the position of the adjusting nut 232 relative to the screw, the distance between the clamp 21 and the end plate 22 can be adjusted to accommodate different models of output components, improving versatility. When the distance between the clamp 21 and the end plate 22 meets the requirements, the adjusting nut 232 is tightened so that the end faces of both ends of the third connecting hole and both ends of the fourth connecting hole are pressed against the adjusting nut 232, thus achieving relative fixation of the clamp 21, the end plate 22, and the adjusting screw 231. In this embodiment, there are two sets of adjusting components 23. The upper and lower ends of the end plate 22 are respectively connected to the clamp 21 through the adjusting components 23, which improves the installation stability and installation strength of the end plate 22.

[0038] Preferably, the fourth connecting hole is an oblong hole, so that the adjusting screw 231 has a certain amount of movement and installation error relative to the fourth connecting hole, thereby reducing the difficulty of assembly.

[0039] Furthermore, the bracket 1 includes a first connecting plate 12 and a first screw 13. The first connecting plate 12 is connected to one end of the cantilever rod 11 that extends into the mounting hole. The first connecting plate 12 is provided with a first connecting hole 121, and the first screw 13 passes through the first connecting hole 121 and is connected to the equipment. One end of the cantilever rod 11 is connected to the equipment via the first screw 13, and the other end is connected to the crossbeam 17, thereby increasing the strength of the cantilever rod 11 and improving the lifting strength.

[0040] Preferably, the bracket 1 includes a second connecting plate 14 and a second screw 15. The second connecting plate 14 is connected to the side wall of the cantilever rod 11, and the second connecting plate 14 is provided with a second connecting hole 141. The second screw 15 passes through the second connecting hole 141 and is connected to the equipment. The side wall of the cantilever rod 11 is connected to the equipment via the second screw 15, one end of the cantilever rod 11 is connected to the equipment via a first screw 13, and the other end is connected to the crossbeam 17. These three fixed positions further improve the strength of the cantilever rod 11 and increase the lifting strength.

[0041] Preferably, both the first connecting hole 121 and the second connecting hole 141 are arc-shaped holes. The first connecting hole 121 can be connected to the device by a plurality of first screws 13, and the second connecting hole 141 can be connected to the device by a plurality of second screws 15, thereby improving assembly strength.

[0042] Preferably, the bracket 1 further includes a first hinge block 16, one end of which is hinged to the side wall of the cantilever rod 11, and a second connecting plate 14 is hinged to the other end of the first hinge block 16. The second connecting plate 14 can be angled relative to the cantilever rod 11 through the first hinge block 16 to adapt to the installation environment of different equipment and improve versatility.

[0043] Furthermore, the cantilever 11 has a T-shaped cross-section and includes a vertical plate 111 and a horizontal plate 112. The vertical plate 111 is vertically connected to the horizontal plate 112. Multiple rollers 24 are symmetrically arranged on both sides of the vertical plate 111 and are tactilely connected to the top surface of the horizontal plate 112. In this embodiment, the vertical plate 111 improves the strength of the cantilever 11 and prevents deformation of the horizontal plate 112. The first hinge block 16 is hinged to the vertical plate 111, and the top of the connecting assembly 2 is tactilely connected to the top surface of the horizontal plate 112 via multiple rollers 24, facilitating the movement of the connecting assembly 2 relative to the cantilever 11.

[0044] In this embodiment, as Figure 1 and Figure 3 As shown, the connecting assembly 2 also includes a second hinge block 25. One end of the second hinge block 25 is hinged to the side wall of the clamp 21, and the other end of the second hinge block 25 is provided with multiple rollers 24 to facilitate adjustment of the position of the rollers 24 relative to the clamp 21 and improve assembly convenience. In this embodiment, a total of four rollers 24 are provided at the top of the second hinge block 25.

[0045] In this embodiment, there are two cantilever rods 11, first connecting plate 12, second connecting plate 14, adjusting block 18, and second hinge block 25, and they correspond one-to-one.

[0046] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. An output component hoisting mechanism for hoisting output components within equipment, characterized in that, The output part lifting mechanism comprises: A support (1) comprising a crossbeam (17) and two cantilever rods (11), the ends of the two cantilever rods (11) being connected to the crossbeam (17), the two cantilever rods (11) being spaced apart, and the ends of the two cantilever rods (11) away from the crossbeam (17) being capable of extending into a mounting hole for mounting the output part; A connecting assembly (2) disposed between the two cantilever rods (11), the top end of the connecting assembly (2) being provided with a roller (24) that is rollingly connected to the two cantilever rods (11), and the connecting assembly (2) being used for connecting the output part.

2. The output unit hoisting mechanism according to claim 1, characterized by The connecting assembly (2) comprises an inner diameter adjustable clamp (21) that is used for connecting the side wall of the output part.

3. The output unit hoisting mechanism according to claim 2, characterized by The connecting assembly (2) further comprises an end plate (22) that is connected to the clamp (21), the end plate (22) and the clamp (21) being spaced apart along the extension direction of the cantilever rod (11), and the end plate (22) being used for connecting the end of the output part.

4. The output unit hoisting mechanism according to claim 3, characterized by The connecting assembly (2) further comprises an adjusting component (23), the end plate (22) being connected to the clamp (21) through the adjusting component (23), and the adjusting component (23) being used for adjusting the distance between the end plate (22) and the clamp (21).

5. The output unit hoisting mechanism according to claim 4, characterized by The adjusting component (23) comprises an adjusting screw (231) and a plurality of adjusting nuts (232), the clamp (21) being provided with a third connecting hole, the end plate (22) being provided with a fourth connecting hole, and the adjusting screw (231) being connected to a first adjusting nut (232), the third connecting hole, a second adjusting nut (232), a third adjusting nut (232), the fourth connecting hole, and a fourth adjusting nut (232) in sequence.

6. The output unit hoisting mechanism according to claim 1, characterized by The support (1) comprises a first connecting plate (12) and a first screw (13), the first connecting plate (12) being connected to the end of the cantilever rod (11) extending into the mounting hole, the first connecting plate (12) being provided with a first connecting hole (121), and the first screw (13) being disposed in the first connecting hole (121) and connected to the device.

7. The output unit hoisting mechanism according to claim 6, wherein The support (1) comprises a second connecting plate (14) and a second screw (15), the second connecting plate (14) being connected to the side wall of the cantilever rod (11), the second connecting plate (14) being provided with a second connecting hole (141), and the second screw (15) being disposed in the second connecting hole (141) and connected to the device.

8. The output unit hoisting mechanism according to claim 7, characterized by The first connecting hole (121) and the second connecting hole (141) are both arc-shaped holes.

9. The output unit hoisting mechanism according to claim 7, wherein The support (1) further comprises a first hinged block (16), one end of the first hinged block (16) being hinged to the side wall of the cantilever rod (11), and the second connecting plate (14) being hinged to the other end of the first hinged block (16).

10. The output unit hoisting mechanism according to any one of claims 1 to 9, characterized by The cross section of the cantilever rod (11) is T-shaped, and the cantilever rod (11) comprises a vertical plate part (111) and a horizontal plate part (112), wherein the vertical plate part (111) is vertically connected to the horizontal plate part (112); The top end of the connecting assembly (2) is provided with a plurality of the rollers (24), the plurality of the rollers (24) are symmetrically arranged on both sides of the vertical plate part (111), and the rollers (24) are rollingly connected to the top surface of the horizontal plate part (112).

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