Denitrification deep-bed filter tank for industrial wastewater treatment
By installing a scraping mechanism and a disassembly mechanism inside the denitrification deep bed filter, the problems of filter clogging and dirt accumulation are solved, enabling effective cleaning of the filter and convenient replacement of the filter element, thereby improving the filtration effect and equipment life.
Patent Information
- Application Number
- CN202520402046.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-10
AI Technical Summary
In existing denitrification deep bed filters, fouling easily accumulates inside the filter bed during use, leading to poor denitrification efficiency and filtration effect, filter blockage, uneven water flow distribution, and impaired normal activity of denitrifying bacteria. Furthermore, stubborn pollutants such as sludge accumulate at the bottom of the inner wall, hindering gas exchange and affecting the normal operation of the filter bed. This uneven water flow distribution further reduces the filter bed's normal operation, impacts denitrification efficiency and filtration effect, and shortens the equipment's lifespan.
By installing a scraping mechanism inside the denitrification deep bed filter, including a lifting frame and a scraper, the lifting mechanism drives the scraper to clean pollutants at the top and bottom of the filter. Combined with the disassembly and assembly mechanism, the filter element can be easily replaced, preventing dirt accumulation and clogging.
It effectively removes microorganisms from the top of the filter bed and sludge from the bottom, prevents clogging, ensures uniform water flow, extends equipment life, and improves filtration performance and operating efficiency.
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Figure CN223737828U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sewage treatment technical field especially relates to a denitrification deep bed filter for industrial wastewater treatment. BACKGROUND
[0002] With the rapid development of industry, the discharge amount of industrial wastewater is increasing, which is complex in composition and contains a large amount of pollutants such as organic matter, heavy metals, nitrogen and phosphorus nutrients, and suspended solids, causing serious threat to the ecological environment. As an important wastewater treatment process, the denitrification deep bed filter can realize the dual functions of biological denitrification and filtration, has significant advantages in removing pollutants such as nitrate nitrogen and suspended solids in wastewater, and is widely used in the field of industrial wastewater advanced treatment.
[0003] In the prior art, patent number CN217418464U discloses a deep bed denitrification filter, which drives the first stirring rod and the second stirring rod to rotate relative to each other, stirs and crushes large-particle carbon source particles into small-particle carbon source, and installs a filter inside the box below the stirring element. After being filtered by the filter, the small-particle carbon source falls into the sewage, so that the sewage and the small-particle carbon source are in full contact, improving the effect of denitrification and phosphorus removal. However, in actual use, the denitrification deep bed filter is prone to accumulate dirt inside. Due to the lack of effective cleaning mechanism, a large amount of microbial membrane, algae and the like will be attached to the top of the inner wall of the filter, hindering gas exchange and affecting the normal activity of denitrifying bacteria. The bottom of the inner wall will deposit sludge and large-particle impurities or scale that have not been fully filtered, gradually causing the filter to be blocked, the water flow to be unevenly distributed, and thus reducing the denitrification efficiency and filtration effect and shortening the service life of the equipment. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem existing in the prior art, and provides a denitrification deep bed filter for industrial wastewater treatment.
[0005] The utility model is implemented by the following technical solutions:
[0006] A denitrification deep bed filter for industrial wastewater treatment, comprising a denitrification deep bed filter, wherein a scraping mechanism is arranged inside the denitrification deep bed filter; the scraping mechanism comprises a lifting frame, the lifting frame is slidingly connected inside the denitrification deep bed filter, a first scraper is fixedly connected to the top of the lifting frame, a filter core is installed inside the lifting frame, a second scraper is arranged at the bottom of the lifting frame, a fixed rod is fixedly connected to the bottom of the lifting frame, a connecting plate is fixedly connected to the bottom of the fixed rod, a lifting mechanism is arranged between the denitrification deep bed filter and the lifting frame, and a dismounting mechanism is arranged between the lifting frame and the filter core.
[0007] It can be seen that in the above technical solution, the first scraper can timely remove the microorganisms, algae and other light pollutants attached to the top of the filter tank, prevent their breeding and spread, and affect the water quality and denitrification reaction. The second scraper focuses on cleaning the sludge, large particle sediment and other stubborn dirt accumulated at the bottom of the filter tank.
[0008] Optionally, in a possible implementation, the lifting mechanism comprises a fixed box fixed at the bottom of the inner wall of the denitrification deep bed filter, one side of the fixed box is fixedly provided with a waterproof motor, and the output end of the waterproof motor is fixedly connected with a rotating shaft. It can be seen that in the above technical solution, the fixed box plays a key role in protecting and fixing the internal components, providing a relatively dry and stable operating environment for the waterproof motor and subsequent transmission components, isolating the wastewater and moisture in the filter tank from eroding the precision components, and prolonging the service life of the equipment.
[0009] Optionally, in a possible implementation, a first bevel gear is fixedly sleeved on the outside of the rotating shaft, a second bevel gear is engaged at the top of the first bevel gear, and a threaded rod is fixedly connected at the top of the second bevel gear. It can be seen that in the above technical solution, the horizontal rotation power transmitted by the rotating shaft is converted into a vertical direction to drive the threaded rod to rotate, optimizing the utilization of the limited space inside the filter tank and avoiding complex and cumbersome transmission layout.
[0010] Optionally, in a possible implementation, a threaded sleeve is threadedly connected at the top of the threaded rod, a fixed plate is fixedly connected at the top of the threaded sleeve, and the fixed plate is fixed at the bottom of the lifting frame. It can be seen that in the above technical solution, the fixed plate and the lifting frame connected thereto are driven to stably lift, with high motion precision, ensuring that the scraper can closely fit the inner wall when moving up and down in the filter tank, achieving the best cleaning effect.
[0011] Optionally, in a possible implementation, a drainage pipe is fixedly communicated on one side of the denitrification deep bed filter, and a valve is installed in the drainage pipe. It can be seen that in the above technical solution, the wastewater is prevented from being discharged prematurely or in excess before reaching the standard, and the filter tank is also prevented from accumulating water due to poor drainage, affecting the denitrification reaction and the filtering effect.
[0012] Optionally, in a possible implementation, the dismounting mechanism comprises a hollow frame fixedly sleeved on the outside of the filter core, a clamping groove is formed in the surface of one side of the inner wall of the lifting frame, a moving plate is slidably connected in the hollow frame, and a spring is fixedly connected between the moving plate and the inner wall of the hollow frame. It can be seen that in the above technical solution, the hollow frame not only protects the filter core from being damaged by water impact and collision in the filter tank, but also serves as a key component connecting the filter core and the lifting frame, working cooperatively with other components to realize quick dismounting of the filter core.
[0013] Optionally, in a possible implementation, the hollow frame top surface is provided with a through sliding groove, a sliding rod is slidably connected in the through sliding groove, a push-pull plate is fixedly connected to the top of the sliding rod, a clamping rod is fixedly connected to one side of the moving plate, the clamping rod is fixedly connected with the clamping groove, and the clamping rod is slidably connected with the hollow frame. It can be seen that in the above technical solution, the disassembly and assembly operation of the filter core is more intuitive and convenient, the requirement for the operation personnel's skill is reduced, even non-professionals can quickly get started, and the maintainability of the filter tank is improved.
[0014] The utility model discloses the beneficial effect is:
[0015] The utility model discloses a scraping mechanism and lifting mechanism are set up, make lifting mechanism drive first scraper clean filter tank top microorganism and the algae that breed, prevent its to water quality and denitrification reaction cause negative influence, second scraper force conquers filter tank bottom sludge, big particle deposit problem, eliminate bottom jamming hidden danger, ensure that water flow is uniformly distributed, sludge, big particle impurity etc.
[0016] At the same time, when the filter core needs to be replaced, the operator only needs to pull the push-pull plate, drives the moving plate to overcome the spring force through the sliding rod, makes the clamping rod separate from the clamping groove, can easily take out the filter core from the lifting frame, and the reverse operation can be completed when the new filter core is installed. The whole process is simple and fast, and complex tools and cumbersome steps are not needed, the filter core replacement time is greatly shortened, the operation efficiency of the filter tank is improved, the convenient filter core dismounting mechanism is favorable for timely replacing the damaged or blocked filter core, ensures that the filter core is always in good working condition, continuously and effectively filters the suspended matter, colloid and other impurities in waste water, and guarantees the stable filtration performance of the filter tank. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the front view structure schematic drawing of the utility model.
[0018] Figure 2 It is the first scraper lifting state structure schematic drawing of the utility model.
[0019] Figure 3 It is the first scraper and second scraper connecting portion structure schematic drawing of the utility model.
[0020] Figure 4 It is the Figure 3 The bottom view structure schematic drawing of the utility model.
[0021] Figure 5 It is the Figure 2 The front view section structure schematic drawing of the utility model.
[0022] Figure 6 The utility model discloses Figure 5 A place amplification structural schematic diagram.
[0023] Mark 1, denitrification deep bed filter;2, lifting frame;3, first scraper;4, filter core;5, second scraper;6, fixed rod;7, connecting plate;8, clamping groove;9, fixed box;10, waterproof motor;11, rotating shaft;12, first bevel gear;13, second bevel gear;14, threaded rod;15, threaded sleeve;16, fixed plate;17, drain pipe;18, valve;19, hollow frame;20, moving plate;21, spring;22, through sliding slot;23, sliding rod;24, push-pull plate;25, clamping rod. DETAILED DESCRIPTION
[0024] In order to make the person skilled in the art better understand the technical scheme of the utility model, the utility model is further described in detail below in combination with the drawings and the best embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the utility model.
[0025] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as the limitation of the utility model.
[0026] Embodiment 1:
[0027] As Figures 1-6As shown, a denitrification deep bed filter for industrial wastewater treatment is provided, comprising a denitrification deep bed filter 1, a scraping mechanism is arranged inside the denitrification deep bed filter 1; the scraping mechanism comprises a lifting frame 2, which is slidingly connected inside the denitrification deep bed filter 1, a first scraper 3 is fixedly connected to the top of the lifting frame 2, a filter core 4 is installed inside the lifting frame 2, a second scraper 5 is arranged at the bottom of the lifting frame 2, a fixed rod 6 is fixedly connected to the bottom of the lifting frame 2, a connecting plate 7 is fixedly connected to the bottom of the fixed rod 6, a lifting mechanism is arranged between the denitrification deep bed filter 1 and the lifting frame 2, a dismounting mechanism is arranged between the lifting frame 2 and the filter core 4, the lifting mechanism comprises a fixed box 9, which is fixed to the inner wall bottom of the denitrification deep bed filter 1, a waterproof motor 10 is fixedly installed on one side of the fixed box 9, a rotating shaft 11 is fixedly connected to the output end of the waterproof motor 10, a first bevel gear 12 is fixedly sleeved on the outer side of the rotating shaft 11, a second bevel gear 13 is engaged at the top of the first bevel gear 12, a threaded rod 14 is fixedly connected to the top of the second bevel gear 13, a threaded sleeve 15 is threadedly connected to the top of the threaded rod 14, a fixed plate 16 is fixedly connected to the top of the threaded sleeve 15, and the fixed plate 16 is fixed to the bottom of the lifting frame 2, so that the first scraper 3 and the second scraper 5 can be lifted, the inner wall of the denitrification deep bed filter 1 can be scraped by the first scraper 3 and the second scraper 5, and the inner wall of the denitrification deep bed filter 1 can be cleaned.
[0028] As can be seen, in the above technical solution, the lifting frame 2 drives the first scraper 3 and the second scraper 5 to realize targeted cleaning of different parts of the filter. The first scraper 3 focuses on the top area of the filter, where light dirt such as algae and microbial membrane is often attached. During the lifting process, it can be completely scraped off to avoid dirt accumulation affecting gas exchange at the top of the filter and maintain a good working environment at the top of the filter.
[0029] Further, the denitrification deep bed filter 1 is fixedly connected to a drain pipe 17 on one side, and a valve 18 is installed in the drain pipe 17; as can be seen, in the above technical solution, the valve 18 is opened to discharge the treated wastewater through the drain pipe 17.
[0030] Use process: when the inside of the denitrification deep bed filter 1 needs to be cleaned, the waterproof motor 10 in the fixed box 9 is connected to the starting instruction, and the output end drives the rotating shaft 11 to rotate. The first bevel gear 12 fixedly sleeved on the outside of the rotating shaft 11 rotates. Since the first bevel gear 12 and the second bevel gear 13 are meshed with each other, the rotation of the first bevel gear 12 drives the second bevel gear 13 to rotate synchronously, and the rotation direction changes according to the meshing characteristics of the bevel gears. The threaded rod 14 fixedly connected to the top of the second bevel gear 13 rotates, and the threaded sleeve 15 threadedly connected to the top of the threaded rod 14 moves up and down along the axial direction of the threaded rod 14 under the rotation driving of the threaded rod 14. The fixed plate 16 fixedly connected to the top of the threaded sleeve 15 is fixed at the bottom of the lifting frame 2, so as to drive the lifting frame 2 to realize the lifting action. The lifting frame 2 slides up and down in the denitrification deep bed filter 1, and the first scraper 3 at the top of the lifting frame 2 can scrape off the deposits such as impurities and biofilm that may be attached to the top of the filter, so as to prevent the deposits from affecting the normal operation of the filter. At the same time, the filter core 4 installed in the lifting frame 2 is used for filtering pollutants in wastewater. With the lifting of the lifting frame 2, the second scraper 5 at the bottom can clean the bottom of the filter, and the solid particles deposited at the bottom can be scraped up for subsequent discharge. The fixed rod 6 and the connecting plate 7 serve to connect and stabilize the structure at the bottom of the lifting frame 2, so as to ensure that the second scraper 5 can work stably.
[0031] Example 2:
[0032] As Figures 1-6 shown, a denitrification deep bed filter for industrial wastewater treatment is provided, which comprises a denitrification deep bed filter 1, and a scraping mechanism arranged in the denitrification deep bed filter 1. The scraping mechanism comprises a lifting frame 2 slidably connected in the denitrification deep bed filter 1, a first scraper 3 fixedly connected to the top of the lifting frame 2, a filter core 4 installed in the lifting frame 2, a second scraper 5 arranged at the bottom of the lifting frame 2, a fixed rod 6 fixedly connected to the bottom of the lifting frame 2, a connecting plate 7 fixedly connected to the bottom of the fixed rod 6, a lifting mechanism arranged between the denitrification deep bed filter 1 and the lifting frame 2, and a dismounting mechanism arranged between the lifting frame 2 and the filter core 4. The dismounting mechanism comprises a hollow frame 19 fixedly sleeved on the outside of the filter core 4, a clamping slot 8 formed in the inner wall of the lifting frame 2, a moving plate 20 slidably connected in the hollow frame 19, a spring 21 fixedly connected between the moving plate 20 and the inner wall of the hollow frame 19, a through sliding groove 22 formed in the top surface of the hollow frame 19, a sliding rod 23 slidably connected in the through sliding groove 22, a push-pull plate 24 fixedly connected to the top of the sliding rod 23, a clamping rod 25 fixedly connected to one side of the moving plate 20, and fixedly connected between the clamping rod 25 and the clamping slot 8, and slidably connected between the clamping rod 25 and the hollow frame 19.
[0033] It can be seen that in the above technical solution, the filter core 4 of different sizes and specifications can be adapted, as long as the filter core 4 can be sleeved into the hollow frame 19, and through the elastic adjustment of the spring 21 and the cooperation of the clamping rod 25 and the clamping groove 8, reliable fixation can be achieved. This provides convenience for the filter tank to select the most suitable filter core in different industrial wastewater treatment scenarios, so that the filter tank can flexibly adjust the filtering configuration according to the change of wastewater quality and processing requirements, and widens the application range of the filter tank.
[0034] Use process: when the filter core 4 needs to be replaced, the operator pulls the push-pull plate 24, and the push-pull plate 24 drives the sliding rod 23 to slide in the through sliding groove 22 at the top of the hollow frame 19. The moving plate 20 connected at the bottom of the sliding rod 23 slides inside the hollow frame 19, at this time the spring 21 between the moving plate 20 and the inner wall of the hollow frame 19 is compressed, and the clamping rod 25 fixedly connected on one side of the moving plate 20 is separated from the clamping groove 8 opened on one side surface of the inner wall of the lifting frame 2, and the fixed connection relationship between the hollow frame 19 and the lifting frame 2 is released. Thus, the filter core 4 can be conveniently taken out from the lifting frame 2 for replacement. When installing a new filter core, reverse operation is performed, the hollow frame 19 is placed into the lifting frame 2, the clamping rod 25 is clamped into the clamping groove 8 under the elastic force of the spring 21, and the installation and fixation of the filter core are completed.
[0035] Obviously, the above embodiments are only examples for the purpose of clear illustration, and are not limitations on the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. All the embodiments do not need to be exhausted here, and the obvious changes or variations derived therefrom are still within the protection scope of the present application.
Claims
1. A denitrification deep bed filter for industrial wastewater treatment, characterized by, The application relates to a denitrification deep-bed filter (1) provided with a scraping mechanism inside. The scraping mechanism comprises a lifting frame (2) which is slidingly connected inside the denitrification deep-bed filter (1), a first scraper (3) fixedly connected to the top of the lifting frame (2), a filter core (4) installed inside the lifting frame (2), a second scraper (5) arranged at the bottom of the lifting frame (2), a fixed rod (6) fixedly connected to the bottom of the lifting frame (2), a connecting plate (7) fixedly connected to the bottom of the fixed rod (6), a lifting mechanism arranged between the denitrification deep-bed filter (1) and the lifting frame (2), and a dismounting mechanism arranged between the lifting frame (2) and the filter core (4).
2. The denitrification deep bed filter for industrial wastewater treatment according to claim 1, characterized in that, The lifting mechanism comprises a fixed box (9) fixed to the inner wall bottom of the denitrification deep-bed filter (1), a waterproof motor (10) fixedly installed on one side of the fixed box (9), and a rotating shaft (11) fixedly connected to the output end of the waterproof motor (10).
3. The denitrification deep bed filter for industrial wastewater treatment according to claim 2, characterized in that, A first bevel gear (12) is fixedly sleeved to the outer side of the rotating shaft (11), a second bevel gear (13) is engaged with the top of the first bevel gear (12), and a threaded rod (14) is fixedly connected to the top of the second bevel gear (13).
4. The denitrification deep bed filter for industrial wastewater treatment according to claim 3, characterized in that, A threaded sleeve (15) is threadedly connected to the top of the threaded rod (14), a fixed plate (16) is fixedly connected to the top of the threaded sleeve (15), and the fixed plate (16) is fixed to the bottom of the lifting frame (2).
5. The denitrification deep bed filter for industrial wastewater treatment according to claim 1, characterized in that, One side of the denitrification deep-bed filter (1) is fixedly communicated with a drain pipe (17), and the drain pipe (17) is internally installed with a valve (18).
6. The denitrification deep bed filter for industrial wastewater treatment according to claim 5, characterized in that, The dismounting mechanism comprises a hollow frame (19) fixedly sleeved to the outer side of the filter core (4), a clamping groove (8) formed in the inner wall of the lifting frame (2), a moving plate (20) slidingly connected to the inside of the hollow frame (19), and a spring (21) fixedly connected between the moving plate (20) and the inner wall of the hollow frame (19).
7. The denitrification deep bed filter for industrial wastewater treatment according to claim 6, characterized in that, A through sliding groove (22) is formed in the top surface of the hollow frame (19), a sliding rod (23) is slidingly connected to the inside of the through sliding groove (22), a push-pull plate (24) is fixedly connected to the top of the sliding rod (23), a clamping rod (25) is fixedly connected to one side of the moving plate (20), the clamping rod (25) is fixedly connected with the clamping groove (8), and the clamping rod (25) is slidingly connected with the hollow frame (19).
Citation Information
Patent Citations
Denitrification deep-bed filter tank
CN217418464U