Conductive roller and electroplating device

By setting a conductive brush assembly that abuts against a conductive ring on the mounting assembly of the conductive roller, the problem of increased weight caused by directly mounting the conductive assembly on the roller is solved, thus achieving lightweighting and speed improvement of the conductive roller.

CN223738190UActive Publication Date: 2025-12-30WUXI LEAD INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520162560.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-30
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

The conductive components of the conductive roller are directly mounted on the roller, which increases the weight of the roller, leading to an increase in rotational inertia and a decrease in rotational speed and base film conveying speed.

Method used

The conductive brush assembly is mounted on the mounting assembly and electrically connected by abutting against the conductive ring, reducing the weight of the roller and thus achieving a lightweight design while increasing the rotation speed.

Benefits of technology

By reducing the weight of the rollers, the moment of inertia is reduced, thereby increasing the rotational speed of the conductive rollers and the conveying speed of the base film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conductive roller and an electroplating device, and the conductive roller comprises a roller used for conveying a base film; the mounting assembly is rotationally connected with the roller; the conductive ring is arranged in the circumferential direction of the roller in a sleeving manner; and the conductive brush assembly is arranged on the mounting assembly, and the conductive brush assembly is connected with the conductive ring in an abutting mode. According to the technical scheme provided by the invention, the weight of the roller can be reduced, so that the lightweight design of the conductive roller is realized, and the rotating speed of the conductive roller is increased.
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Description

Technical Field

[0001] This application belongs to the field of electroplating technology, and particularly relates to a conductive roller and an electroplating apparatus. Background Technology

[0002] In related technologies, the conductive components of the conductive roller are usually directly mounted on the roller. Since the roller rotates passively, mounting the conductive components on the roller increases the weight of the roller, thereby increasing the rotational inertia of the roller, reducing the rotational speed of the conductive roller and affecting the conveying speed of the base film. Utility Model Content

[0003] The purpose of this application is to provide a conductive roller and an electroplating apparatus.

[0004] According to a first aspect of the embodiments of this application, a conductive roller is provided, comprising:

[0005] Rollers, the rollers being used to convey the base film;

[0006] Mounting assembly, which is rotatably connected to the roller;

[0007] A conductive ring, which is sleeved around the circumference of the roller;

[0008] A conductive brush assembly is disposed on the mounting assembly and abuts against the conductive ring.

[0009] Optionally, the conductive brush assembly includes a connector and a conductive element. One end of the connector is connected to the mounting assembly, and the conductive element is located at the other end of the connector and can abut against the conductive ring.

[0010] Optionally, the conductive element includes:

[0011] Guide sleeve, wherein the guide sleeve has a through hole;

[0012] A carbon brush, comprising a first end and a second end, wherein the first end is located in the through hole, and the second end is located outside the through hole and abuts against the conductive ring.

[0013] A lead plate, which is connected to the guide sleeve, is configured to connect a power supply line.

[0014] Optionally, the conductive element further includes an elastic element and a limiting rod. The connecting rod is embedded inside the through hole, and the elastic element is disposed inside the through hole. The elastic element is located between the limiting rod and the carbon brush, and the carbon brush can press the conductive ring tightly through the elastic element.

[0015] Optionally, the through hole includes a first hole segment and a second hole segment, wherein the first hole segment is farther away from the conductive ring relative to the second hole segment, and the diameter of the first hole segment is larger than the diameter of the second hole segment;

[0016] The carbon brush includes a first section and a second section, wherein the diameter of the first section is larger than the diameter of the second section, and the diameter of the first section is larger than the diameter of the second section.

[0017] The first segment is located in the first hole segment, and the elastic element is located in the first hole segment.

[0018] Optionally, the mounting components include:

[0019] A first connecting shaft is provided, and a first connecting hole is provided at the end of the roller. A first bearing is provided in the first connecting hole. The first connecting shaft is connected to the first bearing. The roller can rotate about its own axis relative to the first connecting shaft.

[0020] The mounting base is sleeved around the first connecting shaft in the circumferential direction, and the conductive brush assembly is disposed on the mounting base.

[0021] Optionally, the conductive ring includes an abutting portion and a connecting portion, the abutting portion being circumferentially disposed on the roller, and the connecting portion being connected to the end of the roller;

[0022] The connecting part is provided with a clearance hole, which is used to avoid the first connecting hole.

[0023] Optionally, the conductive ring is made of copper.

[0024] Optionally, the conductive roller includes two conductive brush assemblies, which are spaced apart circumferentially along the roller.

[0025] According to a second aspect of the embodiments of this application, an electroplating apparatus is provided, including the conductive roller described above.

[0026] One technical advantage of this application embodiment is that by setting the conductive brush assembly on the mounting assembly and achieving electrical connection by abutting against the conductive ring, the weight of the roller can be reduced, thereby achieving a lightweight design of the conductive roller, which means that the rotational inertia of the roller can be reduced, thereby increasing the rotational speed of the conductive roller.

[0027] Other features and advantages of this application will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description

[0028] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present application and, together with their description, serve to explain the principles of the present application.

[0029] Figure 1 This is a schematic diagram of the structure of the conductive roller in the embodiments of this application;

[0030] Figure 2 for Figure 1 A magnified view of point A in the image;

[0031] Figure 3 This is a schematic diagram of the structure of the conductive roller in the embodiments of this application;

[0032] Figure 4 for Figure 3 Sectional view at BB in the middle;

[0033] Figure 5 for Figure 4 A magnified view of point C in the image;

[0034] Figure 6 for Figure 4 A magnified view of point C in the image;

[0035] Figure 7 This is a schematic diagram of the structure of the conductive roller in the embodiments of this application;

[0036] Figure 8 for Figure 7 A magnified view of point B in the image.

[0037] Explanation of reference numerals in the attached drawings: Conductive roller 100; Roller 1; First end 11; First connecting hole 111; Second end 12; Second connecting hole 121; Mounting assembly 2; First connecting shaft 21; Second connecting shaft 22; First bearing 23; Second bearing 24; Mounting seat 25; Conductive ring 3; Abutment part 31; Connecting part 32; Clearance hole 321; Conductive brush assembly 4; Connector 41; First mounting hole 411; Conductive component 42; Guide sleeve 421; Through hole 4211; First hole segment 4211a; Second hole segment 4211b; First part 4212; Second part 4213; Carbon brush 422; First end 4221; Second end 4222; First segment 4223; Second segment 4224; Lead plate 423; Wiring hole 4231; Second mounting hole 4232; Limiting rod 424; Elastic component 425. Detailed Implementation

[0038] Various exemplary embodiments of this application will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of this application.

[0039] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the scope of this application and its application or use.

[0040] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0041] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0042] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.

[0043] like Figures 1-8 As shown, according to a first aspect of the embodiments of this application, a conductive roller 100 is provided, including a roller 1, a mounting assembly 2, a conductive ring 3, and a conductive brush assembly 4; the roller 1 is used to transport a base film; the mounting assembly 2 is rotatably connected to the roller 1; the conductive ring 3 is sleeved on the circumference of the roller 1; the conductive brush assembly 4 is disposed on the mounting assembly 2, and the conductive brush assembly 4 abuts against the conductive ring 3.

[0044] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, the conductive roller 100 includes a roller 1, a mounting assembly 2, a conductive ring 3, and a conductive brush assembly 4; wherein, the roller 1 is rotatably connected to the mounting assembly 2, and the roller 1 can rotate relative to the mounting assembly 2 about its own axis, and the base film is on the surface of the roller 1, thereby realizing the transport of the base film by the rotation of the roller 1 itself.

[0045] In related technologies, the conductive components of the conductive roller 100 are usually directly mounted on the roller 1. Since the roller 1 is passively rotated, mounting the conductive components on the roller 1 increases the weight of the roller 1, thereby increasing the rotational inertia of the roller 1, reducing the rotational speed of the conductive roller 100 and affecting the conveying speed of the base film.

[0046] like Figure 2 and Figure 3 As shown, in the embodiment of this application, a conductive ring 3 is circumferentially sleeved on the roller 1. That is, a conductive ring 3 is sleeved on the surface of the roller 1. The conductive ring 3 is close to the end of the roller 1 in the axial direction, so as not to affect the roller 1's conveying of the base film. The conductive brush assembly 4 is disposed on the mounting assembly 2. The conductive brush assembly 4 is externally connected to a power line. The conductive brush assembly 4 abuts against the conductive ring 3. The conductive ring 3 is sleeved on the roller 1, so that the roller 1 can receive current.

[0047] In the embodiment of this application, the conductive roller 100 has a conductive brush assembly 4 mounted on the mounting assembly 2 and electrically connected by abutting against the conductive ring 3. This reduces the weight of the roller 1, thereby achieving a lightweight design of the conductive roller 100. In other words, it reduces the rotational inertia of the roller 1, thereby increasing the rotational speed of the conductive roller 100.

[0048] Preferably, the conductive ring 3 is made of a conductive metal material.

[0049] The conductive roller 1 of this application can be used in electroplating equipment. In one application scenario, during the electroplating process, in order to better transfer the cooling energy of the coating roller to the base film, it is necessary to ensure that the base film and the coating roller are in close contact. The coating roller and the base film are typically connected by electrostatic adsorption, that is, the coating roller and the base film are each charged with two different voltages. The voltage difference causes the base film to adhere to the surface of the coating roller. As the base film passes through the conductive roller 1, the conductive roller 1 provides voltage to the base film, creating a voltage difference between the base film and the coating roller, allowing the base film to adhere tightly to the coating roller. In another application scenario, during the electroplating process, after the base film passes through the coating roller, a coating layer is formed on the surface of the base film. Since the base film contains electrons, the conductive roller 1 can draw out these electrons after the base film passes through it.

[0050] In one alternative embodiment, the conductive brush assembly 4 includes a connector 41 and a conductive element 42. One end of the connector 41 is connected to the mounting assembly 2, and the conductive element 42 is disposed at the other end of the connector 41. The conductive element 42 is capable of abutting against the conductive ring 3.

[0051] like Figure 1 , Figure 2 and Figure 3 As shown, the conductive brush assembly 4 includes a connector 41 and a conductive element 42. One end of the connector 41 is connected to the mounting assembly 2, and the other end of the connector 41 extends along the axial direction of the roller 1 to the position of the conductive ring 3. There is a gap between the connector 41 and the conductive ring 3 to avoid contact between the connector 41 and the conductive ring 3. The conductive element 42 is disposed at the other end of the connector 41. The conductive element 42 is connected to an external power supply line and abuts against the conductive ring 3, thereby realizing the electrical connection between the conductive element 42 and the conductive ring 3.

[0052] In one optional embodiment, the conductive element 42 includes a guide sleeve 421, a carbon brush 422, and a lead plate 423; the guide sleeve 421 has a through hole 4211; the carbon brush 422 includes a first end 4221 and a second end 4222, the first end 4221 being located in the through hole 4211, and the second end 4222 being located outside the through hole 4211 and abutting against the conductive ring 3; the lead plate 423 is connected to the guide sleeve 421, and the lead plate 423 is configured to connect a power line; the guide sleeve 421 is made of a conductive material.

[0053] like Figure 5 and Figure 6 As shown, the conductive component 42 includes a guide sleeve 421, a carbon brush 422, and a lead plate 423.

[0054] To further explain, the other end of the connector 41 is provided with a first mounting hole 411, the axial direction of the first mounting hole 411 is the same as the radial direction of the roller 1; the guide sleeve 421 includes a first part 4212 and a second part 4213, the first part 4212 is disposed in the first mounting hole 411, and the second part 4213 is located outside the first mounting hole 411, with the first part 4212 being closer to the conductive ring 3 relative to the second part 4213.

[0055] To further explain, the guide sleeve 421 has a through hole 4211, which passes through the first part 4212 and the second part 4213. The axial direction of the through hole 4211 is the same as the axial direction of the first mounting hole 411. The first end 4221 of the carbon brush 422 is located inside the through hole 4211, and the second end 4222 of the carbon brush 422 is located outside the through hole 4211. The second end 4222 is closer to the conductive ring 3 than the first end 4221, and the second end 4222 can abut against the conductive ring 3.

[0056] To further explain, such as Figure 8 As shown, the lead plate 423 is connected to the guide sleeve 421. The lead plate 423 has a wiring hole 4231, and the power line is located in the wiring hole 4231. The guide sleeve 421 is made of conductive material, and the carbon brush 422 is located inside the guide sleeve 421, so that the roller 1 can receive current after the carbon brush 422 comes into contact with the conductive ring 3.

[0057] To further explain, the carbon brush 422 has good lubricity, and when it comes into contact with the conductive ring 3, it can reduce the wear of the conductive ring 3; the carbon brush 422 also has good conductivity, thereby improving the conductivity of the conductive roller 1.

[0058] Preferably, the guide sleeve 421 is made of copper, which has good electrical conductivity and low cost.

[0059] In an optional embodiment, the conductive element 42 further includes an elastic element 425 and a limiting rod 424. The limiting rod 424 is embedded inside the through hole 4211, and the elastic element 425 is disposed inside the through hole 4211. The elastic element 425 is located between the limiting rod 424 and the carbon brush 422, and the carbon brush 422 can press the conductive ring 3 through the elastic element 425.

[0060] like Figure 5 and Figure 6 As shown, the conductive component 42 also includes an elastic component 425 and a limiting rod 424; wherein, the limiting rod 424 is embedded inside the through hole 4211, with the end of the limiting rod 424 away from the conductive ring 3 embedded in the through hole 4211; the elastic component 425 is disposed inside the through hole 4211, and the elastic component 425 is located between the limiting rod 424 and the carbon brush 422; when the carbon brush 422 abuts against the conductive ring 3, the elastic component 425 is in a position controlled by the carbon brush 422 and the limiting rod 424. In the compressed state, the elastic force of the elastic element 425 will drive the carbon brush 422 to press against the conductive ring 3. If vibration or slight deviation occurs during the rotation of the roller 1, the carbon brush 422 will remain pressed against the conductive ring 3 under the action of the elastic element 425, thereby improving the stability of the contact between the carbon brush 422 and the conductive ring 3. Furthermore, the carbon brush 422 can compress the elastic element 425 along the axial direction of the through hole 4211 to play a buffering role and prevent the carbon brush 422 from affecting the rotation of the roller 1.

[0061] Among them, the elastic element 425 can be a spring.

[0062] In one specific embodiment, the limiting rod 424 is partially located inside the through hole 4211 and partially located outside the through hole 4211; the lead plate 423 has a second mounting hole 4232, which is fitted onto the part of the limiting rod 424 located outside the through hole 4211, so that the lead plate 423 contacts the guide sleeve 421, and is threadedly connected to the limiting rod 424 by a nut, thereby fixing the lead plate 423 and the guide sleeve 421 together.

[0063] In an optional embodiment, the through hole 4211 includes a first hole segment 4211a and a second hole segment 4211b, the first hole segment 4211a being farther away from the conductive ring 3 relative to the second hole segment 4211b, and the diameter of the first hole segment 4211a being larger than the diameter of the second hole segment 4211b; the carbon brush 422 includes a first segment 4223 and a second segment 4224, the diameter of the first segment 4223 being larger than the diameter of the second segment 4224, and the diameter of the first segment 4223 being larger than the diameter of the second hole segment 4211b; the first segment 4223 is located in the first hole segment 4211a, and the elastic element 425 is located in the first hole segment 4211a.

[0064] like Figure 5 and Figure 6 As shown, the through hole 4211 includes a first hole segment 4211a and a second hole segment 4211b. The diameter of the first hole segment 4211a is larger than the diameter of the second hole segment 4211b, so a first mesa is formed between the first hole segment 4211a and the second hole segment 4211b. The carbon brush 422 includes a first segment 4223 and a second segment 4224. The diameter of the first segment 4223 is larger than the diameter of the second segment 4224, so a second mesa is formed between the first segment 4223 and the second segment 4224. The diameter of the first segment 4223 is larger than the diameter of the second hole segment 4211b.

[0065] To further explain, the first segment 4223 of the carbon brush 422 is located in the first hole segment 4211a, and the second platform faces the first platform. When the carbon brush 422 slides axially relative to the through hole 4211 within the through hole 4211, the first platform abuts against the second platform, which can prevent the carbon brush 422 from disengaging from the through hole 4211.

[0066] In one optional embodiment, the mounting assembly 2 includes a first connecting shaft 21 and a mounting base 25; the end of the roller 1 is provided with a first connecting hole 111, the first connecting hole 111 is provided with a first bearing 23, the first connecting shaft 21 is connected to the first bearing 23, and the roller 1 is rotatable relative to the first connecting shaft 21 about its own axis; the mounting base 25 is sleeved on the circumference of the first connecting shaft 21, and the conductive brush assembly 4 is disposed on the mounting base 25.

[0067] like Figure 1 , Figure 4 and Figure 7As shown, the mounting assembly 2 includes a first connecting shaft 21 and a mounting base 25; specifically, the roller 1 includes a first end 11 and a second end 12, which are arranged opposite to each other in the axial direction of the roller 1; the first end 11 of the roller 1 is an end face, and a first connecting hole 111 is provided on the first end 11. The axial direction of the first connecting hole 111 is the same as the axial direction of the roller 1. A first bearing 23 is provided in the first connecting hole 111, and the outer ring of the first bearing 23 abuts against the inner wall of the first connecting hole 111; the first connecting shaft 21 is connected to the inner ring of the first bearing 23, and the first connecting shaft 21 is used to connect with the bracket. Mounting assembly 2 also includes a second connecting shaft 22. The second end 12 of roller 1 is an end face, and a second connecting hole 121 is provided on the second end 12. The axial direction of the second connecting hole 121 is the same as the axial direction of roller 1. A second bearing 24 is provided in the second connecting hole 121, and the outer ring of the second bearing 24 abuts against the inner wall of the second connecting hole 121. The second connecting shaft 22 is connected to the inner ring of the second bearing 24 and is used to connect to the bracket. The roller 1 is rotatably connected to the first connecting shaft 21 and the second connecting shaft 22, thereby enabling roller 1 to rotate around its own axis.

[0068] To further explain, the mounting base 25 is sleeved around the first connecting shaft 21 in the circumferential direction, and the conductive brush assembly 4 is mounted on the mounting base 25. That is, one end of the connector 41 is mounted on the mounting base 25. The mounting base 25 provides an installation position for the conductive brush assembly 4, thereby improving the installation stability of the conductive brush assembly 4.

[0069] In an optional embodiment, the conductive ring 3 includes an abutment portion 31 and a connecting portion 32. The abutment portion 31 is circumferentially disposed on the roller 1, and the connecting portion 32 is connected to the end of the roller 1. The connecting portion 32 has a clearance hole 321, which is used to avoid the first connecting hole 111.

[0070] like Figure 2 and Figure 5 As shown, the conductive ring 3 includes an abutment portion 31 and a connecting portion 32. The conductive ring 3 is integrally formed. The abutment portion 31 is sleeved on the circumference of the roller 1, and the connecting portion 32 abuts against the end of the roller 1. The abutment portion 31 is annular, so that it can be sleeved on the circumference of the roller 1. The connecting portion 32 is plate-shaped and is connected to the edge of one end of the annular ring. The connecting portion 32 and the roller 1 can be connected by bolts or adhesive to improve the connection strength between the conductive ring 3 and the roller 1.

[0071] To further explain, the connecting part 32 is provided with a clearance hole 321, which avoids the first connecting hole 111 so that the first connecting shaft 21 can be connected to the first bearing 23 in the first connecting hole 111.

[0072] In one alternative embodiment, the conductive ring 3 is made of copper; wherein, copper has good conductivity and low cost.

[0073] In one alternative embodiment, the conductive roller 100 includes two conductive brush assemblies 4, which are spaced apart circumferentially along the roller 1.

[0074] like Figure 1 and Figure 3 As shown, the conductive roller 100 includes two conductive brush assemblies 4. Both conductive brush assemblies 4 are mounted on the mounting assembly 2. Both conductive brush assemblies 4 abut against the conductive ring 3. The two conductive brush assemblies 4 are spaced apart along the circumference of the roller 1. By setting two conductive brush assemblies 4, the conductivity of the conductive roller 1 can be further improved.

[0075] According to a second aspect of the embodiments of this application, an electroplating apparatus is provided, including the conductive roller 100 described above.

[0076] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of this application. The scope of this application is defined by the appended claims.

Claims

1. An electroconductive roller characterized by comprising: The conductive roller comprises: a roller for conveying a base film; a mounting assembly rotatably connected with the roller; a conductive ring sleeved on the circumference of the roller; a conductive brush assembly arranged on the mounting assembly and abutting against the conductive ring.

2. The conductive roller according to claim 1, wherein The conductive brush assembly comprises a connecting piece and a conductive piece, one end of the connecting piece is connected with the mounting assembly, and the conductive piece is arranged at the other end of the connecting piece and can abut against the conductive ring.

3. The conductive roller of claim 2, wherein, The conductive piece comprises: a guide sleeve with a through hole; a carbon brush comprising a first end and a second end, the first end being located in the through hole, and the second end being located outside the through hole and abutting against the conductive ring a lead plate connected with the guide sleeve, the lead plate being configured to connect a power line.

4. The conductive roller of claim 3, wherein The conductive piece further comprises an elastic piece and a limiting rod, the connecting rod is embedded in the inside of the through hole, the elastic piece is arranged in the inside of the through hole, the elastic piece is located between the limiting rod and the carbon brush, and the carbon brush can press the conductive ring through the elastic piece.

5. The conductive roller according to claim 4, wherein: the through hole comprises a first hole section and a second hole section, the first hole section is away from the conductive ring relative to the second hole section, and the diameter of the first hole section is greater than the diameter of the second hole section; the carbon brush comprises a first section and a second section, the diameter of the first section is greater than the diameter of the second section, and the diameter of the first section is greater than the diameter of the second hole section; the first section is located in the first hole section, and the elastic piece is located in the first hole section.

6. The conductive roller of claim 1, wherein The mounting assembly comprises: a first connecting shaft, an end of the roller is provided with a first connecting hole, a first bearing is arranged in the first connecting hole, the first connecting shaft is connected with the first bearing, and the roller can rotate about its own axis relative to the first connecting shaft; a mounting seat sleeved on the circumference of the first connecting shaft, and the conductive brush assembly is arranged on the mounting seat.

7. The conductive roller of claim 6, wherein The conductive ring comprises an abutting portion and a connecting portion, the abutting portion is sleeved on the circumference of the roller, and the connecting portion is connected with the end of the roller; the connecting portion is provided with a avoiding hole for avoiding the first connecting hole.

8. The conductive roller of claim 1, wherein The conductive ring is made of copper material.

9. The conductive roller of claim 1, wherein, The conductive roller comprises two conductive brush assemblies, and the two conductive brush assemblies are arranged at intervals along the circumference of the roller.

10. An electroplating apparatus characterized by comprising: The conductive roller comprises the conductive roller according to any one of claims 1-9.