Device for metering and conveying auxiliaries

By designing an automated auxiliary agent metering and delivery device, and utilizing a control host and liquid level sensor to achieve precise metering and automatic proportioning of auxiliary agents, the problem of metering errors caused by traditional manual addition is solved, thereby improving the efficiency and product quality of fabric dyeing and finishing.

CN223738311UActive Publication Date: 2025-12-30FULIDA (HANGZHOU) TEXTILE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423025893.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-30
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In traditional fabric dyeing and finishing, the addition of auxiliaries relies on manual weighing, which leads to low efficiency and is prone to measurement errors, affecting the stability of product quality.

Method used

Design a device including a control host, a liquid level sensor, and a solenoid valve to realize automatic proportioning and precise metering of auxiliary agents. The control host independently controls the solenoid valve, and the liquid level sensor monitors the auxiliary agent and the liquid level in the dyeing tank to automatically adjust the amount of auxiliary agent added.

Benefits of technology

It improves the accuracy and efficiency of additive addition, enhances user convenience, and ensures the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cloth dyeing and finishing, and discloses a device for metering and conveying auxiliaries, which comprises a bottom plate, a plurality of auxiliary tanks arranged at equal intervals are arranged on the upper surface of the bottom plate, a metering tank is arranged above the bottom plate, a first pump body is arranged below the metering tank, and a second pump body is arranged below the first pump body. The output end of the first pump body fixedly communicates with the bottom end of the metering tank, and the output end of the first pump body fixedly communicates with a control box. According to the device for metering and conveying the auxiliaries, each electromagnetic valve can be independently controlled through the arranged control host, then the purpose of independently extracting different auxiliaries into the metering tank to be metered is achieved, the extracted auxiliaries can be monitored through the arranged first liquid level sensor, the accuracy of auxiliary extraction is improved, and the practicability is high. By arranging the second liquid level sensor, the liquid level in the dyeing pool can be monitored, then the effect of automatically proportioning the needed auxiliaries according to the liquid level of the dyeing pool is achieved, and the convenience of a user is effectively improved.
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Description

Technical Field

[0001] This application relates to the field of fabric dyeing and finishing technology, specifically to a device for metering and conveying auxiliaries. Background Technology

[0002] Fabric dyeing and finishing is a process that primarily involves chemical treatment of textile materials. Dyeing and finishing, along with spinning, weaving, or knitting, forms the entire textile production process. Dyeing and finishing includes pretreatment, dyeing, printing, and finishing.

[0003] In the fabric dyeing and finishing industry, various auxiliaries are needed to finish the fabric surface. The accurate addition of auxiliaries has a significant impact on the dyeing and finishing quality of the fabric. However, common traditional methods rely on manual weighing and addition, which is not only inefficient but also prone to measurement errors, addition mistakes, and repeated operations, affecting the stability of product quality. Utility Model Content

[0004] In view of the shortcomings of the prior art, this application provides a device for metering and delivering additives, which has the advantages of automatic proportioning and solves the problems in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a device for metering and conveying additives, comprising a base plate, wherein a plurality of additive tanks are arranged at equal intervals on the upper surface of the base plate, a metering tank is provided above the base plate, and a first pump body is provided below the metering tank, wherein the output end of the first pump body is fixedly connected to the bottom end of the metering tank.

[0006] The output end of the first pump body is fixedly connected to a control box. The outer surface of the control box is fixedly connected to multiple connecting pipes. Each connecting pipe port is equipped with a solenoid valve. One end of each connecting pipe is fixedly connected to a flexible hose. The other end of each flexible hose is fixedly connected to an auxiliary agent tank adjacent to it.

[0007] Through the above scheme, the control host can individually control each solenoid valve, thereby achieving the purpose of individually extracting different auxiliaries into the metering tank for metering. The first liquid level sensor can monitor the extracted auxiliaries, improving the accuracy of auxiliary extraction. The second liquid level sensor can monitor the liquid level inside the dyeing tank, thereby achieving the effect of automatically proportioning the required auxiliaries according to the liquid level of the dyeing tank, effectively improving the convenience for users.

[0008] Furthermore, a support frame is fixedly connected to the upper surface of the base plate, and each of the auxiliary agent tanks is fixedly connected to the support frame, and the metering tank is fixedly connected to the support frame.

[0009] The above solution, through the support frame, can achieve the purpose of supporting the auxiliary agent tank and the metering tank.

[0010] Furthermore, a first liquid level sensor is installed inside the metering tank.

[0011] The above scheme, through the setting of the first liquid level sensor, enables the monitoring of the liquid level inside the additive tank.

[0012] Furthermore, each of the auxiliary agent containers is fixedly connected to a replenishment tube at its top, and each replenishment tube is threadedly connected to a sealing cap at its top.

[0013] The above solution, with its replenishment tube and sealing cap, makes it easy for users to replenish the additives.

[0014] Furthermore, a dyeing pool is fixedly connected to the upper surface of the base plate.

[0015] The above method, through the setting of a dyeing pool, enables the dyeing and finishing of fabrics.

[0016] Furthermore, a second pump body is provided between the metering tank and the dyeing tank. The output end of the second pump body is fixedly connected to the dyeing tank, and the input end of the second pump body is fixedly connected to the metering tank.

[0017] The above scheme, through the setting of the second pump body, can achieve the purpose of delivering the auxiliary agent into the dyeing tank.

[0018] Furthermore, a second liquid level sensor is installed inside the dyeing tank.

[0019] The above scheme, through the installation of a second liquid level sensor, enables the monitoring of the liquid level inside the dyeing tank.

[0020] Furthermore, a control host is fixedly installed on the right side of the dyeing tank, and the first liquid level sensor, the second liquid level sensor, the first pump body, the second pump body, and the solenoid valve are all electrically connected to the control host.

[0021] The above scheme, through the configuration of the control host, enables the control of electrical components.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This device for metering and conveying auxiliaries allows for individual control of each solenoid valve via a control host, enabling the separate extraction of different auxiliaries into a metering tank for measurement. A first liquid level sensor monitors the extracted auxiliaries, improving extraction accuracy. A second liquid level sensor monitors the liquid level inside the dyeing tank, achieving automatic proportioning of the required auxiliaries based on the tank level, thus significantly enhancing user convenience. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a left view of the overall structure of this application;

[0026] Figure 3 A sectional view of the overall structure of this application from below. Figure 1 ;

[0027] Figure 4 A sectional view of the overall structure of this application from below. Figure 2 .

[0028] In the picture:

[0029] 1. Base plate; 2. Auxiliary agent tank; 3. Metering tank; 4. First pump body; 5. Control box; 6. Connecting pipe; 7. Solenoid valve; 8. Hose; 9. Support frame; 10. First liquid level sensor; 11. Replenishment pipe; 12. Sealing cover; 13. Dyeing tank; 14. Second pump body; 15. Second liquid level sensor; 16. Control host. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of a device for metering and conveying additives includes a base plate 1. Multiple additive tanks 2 arranged at equal intervals are provided on the upper surface of the base plate 1. A metering tank 3 is located above the base plate 1. A first liquid level sensor 10 is installed inside the metering tank 3. The first liquid level sensor 10 monitors the liquid level inside the additive tank 2. A replenishment pipe 11 is fixedly connected to the top of each additive tank 2. A sealing cap 12 is threadedly connected to the top of each replenishment pipe 11. The replenishment pipe 11 and sealing cap 12 facilitate the user's replenishment of additives.

[0032] Please see Figure 1 , Figure 2 and Figure 3Below the metering tank 3 is a first pump body 4, the output end of the first pump body 4 is fixedly connected to the bottom end of the metering tank 3, and a support frame 9 is fixedly connected to the upper surface of the base plate 1. Each auxiliary agent tank 2 is fixedly connected to the support frame 9, and the metering tank 3 is fixedly connected to the support frame 9. Through the support frame 9, the purpose of supporting the auxiliary agent tank 2 and the metering tank 3 can be achieved.

[0033] Please see Figure 1 , Figure 2 and Figure 4 The output end of the first pump body 4 is fixedly connected to a control box 5. Multiple connecting pipes 6 are fixedly connected to the outer surface of the control box 5. A solenoid valve 7 is installed at the port of each connecting pipe 6. A hose 8 is fixedly connected to one end of each connecting pipe 6. The other end of each hose 8 is fixedly connected to the auxiliary agent tank 2 that is close to it.

[0034] Please see Figure 1 , Figure 2 and Figure 3 A dyeing tank 13 is fixedly connected to the upper surface of the base plate 1. The dyeing tank 13 enables the dyeing and finishing of fabrics. A second pump body 14 is provided between the metering tank 3 and the dyeing tank 13. The output end of the second pump body 14 is fixedly connected to the dyeing tank 13, and the input end of the second pump body 14 is fixedly connected to the metering tank 3. The second pump body 14 enables the delivery of auxiliaries into the dyeing tank 13. A second liquid level sensor 15 is installed inside the dyeing tank 13. The second liquid level sensor 15 enables the monitoring of the liquid level inside the dyeing tank 13.

[0035] Please see Figure 1 , Figure 2 and Figure 3 A control host 16 is fixedly installed on the right side of the dyeing tank 13. The first liquid level sensor 10, the second liquid level sensor 15, the first pump body 4, the second pump body 14 and the solenoid valve 7 are all electrically connected to the control host 16. Through the setting of the control host 16, the purpose of controlling the electrical components can be realized.

[0036] This embodiment provides a device for metering and conveying auxiliaries. A control host 16 allows for individual control of each solenoid valve 7, enabling the separate extraction of different auxiliaries into the metering tank 3 for metering. A first liquid level sensor 10 monitors the extracted auxiliaries, improving extraction accuracy. A second liquid level sensor 15 monitors the liquid level inside the dyeing tank 13, achieving automatic proportioning of the required auxiliaries based on the dyeing tank 13's liquid level, effectively enhancing user convenience.

[0037] The working principle of the above embodiment is as follows: In use, the liquid level inside the dyeing tank 13 can be monitored by the second liquid level sensor 15, so that the user can easily determine the dosage of the required auxiliary agent. By controlling the opening of the corresponding solenoid valve 7 of the required auxiliary agent, the first pump body 4 is driven to extract the auxiliary agent. The extracted auxiliary agent is placed inside the metering tank 3 and monitored by the first liquid level sensor 10. After the required dosage is reached, the solenoid valve 7 is closed, the first pump body 4 is closed, and then the second pump body 14 is started to extract the auxiliary agent inside the metering tank 3 into the dyeing tank 13.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for metering and delivering an aid, comprising a base plate (1), characterised in that: The upper surface of the bottom plate (1) is provided with a plurality of auxiliary tanks (2) arranged at equal distances, the upper surface of the bottom plate (1) is provided with a metering tank (3), the lower surface of the metering tank (3) is provided with a first pump body (4), and the output end of the first pump body (4) is fixedly communicated with the bottom end of the metering tank (3); The output end of the first pump body (4) is fixedly communicated with a control box (5), the outer surface of the control box (5) is fixedly communicated with a plurality of connecting pipes (6), the port of each connecting pipe (6) is provided with an electromagnetic valve (7), one end of each connecting pipe (6) is fixedly communicated with a hose (8), and the other end of each hose (8) is fixedly communicated with the auxiliary tank (2) adjacent thereto; The inside of the metering tank (3) is provided with a first liquid level sensor (10); The upper surface of the bottom plate (1) is fixedly connected with a dye cell (13); The metering tank (3) and the dye cell (13) are provided with a second pump body (14), the output end of the second pump body (14) is fixedly communicated with the dye cell (13), and the input end of the second pump body (14) is fixedly communicated with the metering tank (3); The inside of the dye cell (13) is provided with a second liquid level sensor (15); The right side of the dye cell (13) is fixedly provided with a control host (16), and the first liquid level sensor (10), the second liquid level sensor (15), the first pump body (4), the second pump body (14) and the electromagnetic valve (7) are electrically connected with the control host (16).

2. A device for metering and delivering an aid agent according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected with a support frame (9), each auxiliary tank (2) is fixedly connected with the support frame (9), and the metering tank (3) is fixedly connected with the support frame (9).

3. A device for metering and delivering an aid agent according to claim 1, characterized in that: The top end of each auxiliary tank (2) is fixedly communicated with a supplement pipe (11), and the top end of each supplement pipe (11) is threadedly connected with a sealing cover (12).