Carpet dyeing circulating cooling mechanism

By filling the rotating roller with condensate and using a water pump and heat dissipation pipes to form a circulating cooling system, the problem of low heat transfer efficiency in existing carpet cooling devices is solved, achieving a highly efficient and uniform cooling effect.

CN223738316UActive Publication Date: 2025-12-30ANHUI JINNING CARPET CO LTD
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Patent Information

Application Number
CN202423273000.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing carpet cooling devices have low heat transfer efficiency when using air or water cooling, resulting in low work efficiency. In particular, when using water cooling, the carpet is not easily exposed to water, and the relatively static state between the cooling roller and the water is not conducive to heat transfer.

Method used

A circulating cooling system using a rotating roller filled with condensate removes heat and utilizes a water pump and heat dissipation pipes to create a circulating flow of condensate, achieving efficient heat dissipation.

Benefits of technology

It improves carpet cooling efficiency, avoids uneven temperature, extends the working time of the device, and has a simple structure and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carpet dyeing circulating cooling mechanism, which relates to the technical field of carpet production and comprises a base, symmetrical vertical plates are fixedly arranged on the front side and the rear side of the upper surface of the base, two rotating rollers which are staggered up and down are arranged between the two vertical plates, and the interiors of the rotating rollers are hollow. A water pump is fixedly arranged on the vertical plate through a support, a supporting pipe is arranged at the position of the rotating pipe, the rotating pipe located on the lower portion is connected with the water pump, the output end of the water pump is connected with a heat dissipation pipe, a motor is fixedly arranged on the vertical plate through a support, and a driving gear is arranged at the output end of the motor. The rotating pipe is provided with a driven gear, and the vertical plate is provided with a steering gear through a rotating shaft. The carpet drying device is simple in structure, a dyed carpet passing through the drying mechanism passes through the cooled roll shafts, condensate in the roll shafts can take away heat along with rolling of the roll shafts, the condensate can be subjected to circulating heat dissipation, and the carpet drying device is high in working efficiency, high in practicability and suitable for popularization.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to carpet production technical field, concretely relates to a carpet dyeing circulation cooling mechanism. BACKGROUND

[0002] Carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, and grass yarn, or chemical synthetic fibers. The carpet is synthesized by manual weaving and needs to be dyed to achieve aesthetic purposes. After applying dye to the carpet, a heating mechanism is used to quickly dry it, and then a cooling mechanism is used to cool it.

[0003] The existing carpet cooling mechanism is mostly air-cooled, and water-cooled cooling is not easy to touch water. The existing cooling device is a cooling roller with cooling water inside. The cloth is attached to the outside of the cooling roller. The cooling roller is provided with a water inlet and a water outlet. When the cooling roller rotates, the cooling roller and the water inside move relatively, and the water at the bottom of the cooling roller is in a relatively static state, which is not conducive to heat conduction and has low working efficiency. SUMMARY

[0004] The utility model discloses a carpet dyeing circulation cooling mechanism, simple structure, the carpet after dyeing through the drying mechanism is cooled by the roller shaft, the condensate in the roller shaft can take away heat with the rolling of the roller shaft, and the condensate can circulate heat dissipation, high working efficiency, strong practicality, suitable for promotion.

[0005] The utility model provides the following technical scheme: a carpet dyeing circulation cooling mechanism, including the base, the base upper surface front and back both sides are fixed with the symmetrical stand, two between the stand are equipped with two positions up and down staggered rotation roller, the rotation roller inside is closed hollow state, the rotation roller both ends are rotatoryly connected with the stand, the rotation roller is fixed with the rotation pipe at the place of being connected with the front stand, the rotation pipe is penetrated with the stand and is rotatoryly connected with it;

[0006] The stand is fixed with a water pump through a support, the rotation pipe is equipped with a support pipe, the lower rotation pipe is connected with the water pump, the output end of the water pump is connected with a radiator pipe, the other end of the radiator pipe is closely connected with the upper support pipe, and the rear ends of the two rotation rollers are connected through a connecting pipe.

[0007] The stand is fixed with a motor through a support, the output end of the motor faces the stand and is provided with a driving gear, the rotation pipe penetrates out of the stand and is fixed with a driven gear, the driving gear is engaged with one of the driven gears, and the stand is installed with a steering gear through a rotating shaft. The steering gear is engaged with the driving gear and the other driven gear respectively.

[0008] Preferably, the rotating roller is fixed with a circumferential array of heat-conducting strips on the outer wall, and the surface of the heat-conducting strips is rough.

[0009] Preferably, the rotating tube is provided with an annular groove, the support tube is inserted into the rotating tube and is fixed with an inner ring, and the inner ring is closely connected with the groove of the rotating tube.

[0010] Preferably, the heat dissipation pipe is coiled on the outer side of the vertical plate, and the rotating roller is filled with condensate.

[0011] The dyeing device has the advantages of simple structure, high working efficiency and high practicability.

[0012] (1) The rotating roller is provided, when the device is running, the carpet passes through the upper rotating roller and is bent, and then passes through the lower rotating roller, since the two rotating rollers are vertically staggered, the carpet covers a wider area on the rotating roller, when the carpet is pulled, the rotating roller rotates together, when the motor drives the rotating roller to rotate, the driving gear on the rotating roller drives the driven gear connected thereto to rotate, and the driven gear drives the other driving gear to rotate, due to the action of the driven gear, the two driven gears rotate in the same direction, the driven gear drives the two rotating rollers to rotate in the same direction, and the carpet is penetrated.

[0013] (2) The water pump is provided, when the device is running, the water pump pumps water to the lower rotating roller, the condensate enters the upper rotating roller after passing through the zigzag heat dissipation pipe, and is returned from the connecting pipe behind the rotating roller, so as to form the flow of the internal condensate, so that the condensate can be fully mixed in the rotating roller, the temperature imbalance phenomenon is avoided, the working efficiency is improved, and the device working time is prolonged when the condensate is supplied to the zigzag heat dissipation pipe. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:

[0015] Figure 1 is a schematic view of the present application as a whole;

[0016] Figure 2 is a longitudinal sectional view of the present application;

[0017] Figure 3 is a transverse sectional view of the present application;

[0018] Figure 4 is an enlarged view of A in the utility model;

[0019] In the figure, marked: 1, base; 2, vertical plate; 3, rotating roller; 4, driven gear; 5, water pump; 6, heat dissipation pipe; 7, motor; 8, heat conduction strip; 9, support pipe; 10, rotating pipe; 11, built-in ring; 12, carpet; 13, driving gear; 14, steering gear; 15, connecting pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, and all other embodiments obtained by those skilled in the art without creative labor based on the embodiments in the utility model belong to the protection scope of the utility model.

[0021] In the description of the utility model, it needs to be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0022] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Now, the structural features of the utility model will be described in detail in conjunction with the drawings of the specification.

[0024] Referring to Figures 1-3The utility model discloses a carpet dyeing circulating cooling mechanism, including the base 1, the upper surface of base 1 is fixed with the symmetrical vertical plate 2 on two sides, and is equipped with two positions upper and lower staggered rotating roller 3 between two vertical plates 2, and the inside of rotating roller 3 is closed hollow state, and is filled with condensate in rotating roller 3, and the carpet 12 is cooled to its surface through rotating roller 3, and is fixed with the circumferential array of heat conduction strip 8 on the outer wall of rotating roller 3, and the surface of heat conduction strip 8 is rough surface, to increase friction, and rotating roller 3 both ends are rotatably connected with vertical plate 2, and rotating tube 10 is fixed at the place where rotating roller 3 is connected with the front end vertical plate 2, and rotating tube 10 is penetrated with vertical plate 2 and is rotatably connected with it, so that rotating roller 3 can rotate on vertical plate 2.

[0025] Referring to Figures 1-2 , vertical plate 2 is fixed with water pump 5 through support, and rotating tube 10 is equipped with support tube 9 at rotating tube 10, and the lower rotating tube 10 is connected with water pump 5, and the output end of water pump 5 is connected with the heat dissipation pipe 6, and the heat dissipation pipe 6 is coiled on the outside of vertical plate 2, and when condensate is supplied to the coiled heat dissipation pipe 6 by water pump 5, heat dissipation can be carried out, and the other end of heat dissipation pipe 6 is closely connected with the upper support tube 9, and the rear end of two rotating rollers 3 is connected through connecting pipe 15, and the waterway is formed between two rotating rollers 3, and the inner wall of rotating tube 10 is provided with annular groove, and support tube 9 is inserted in rotating tube 10 and is fixed with built-in ring 11, and built-in ring 11 is closely connected with the groove of rotating tube 10, so that the connecting place of rotating tube 10 and support tube 9 is airtight, and rotating tube 10 can rotate relative to support tube 9.

[0026] Referring to Figure 1 , 4 , vertical plate 2 is fixed with motor 7 through support, and the output end of motor 7 is towards vertical plate 2 and is provided with driving gear 13, and rotating tube 10 is penetrated out of vertical plate 2 and is fixed with driven gear 4, and driving gear 13 is engaged with one of driven gear 4, and the rotating roller 3 connected with driven gear 4 is driven to rotate by motor 7, and vertical plate 2 is installed with steering gear 14 through rotating shaft, and steering gear 14 is engaged with driving gear 13 and another driven gear 4 respectively, so that two steering gears 14 rotate in the same direction, and one motor drives two rotating rollers 3 to rotate.

[0027] The utility model discloses a carpet dyeing circulating cooling mechanism, structure is simple, and the carpet after dyeing passes through the cooling roller shaft through the drying mechanism, and the condensate in the roller shaft can take away heat along with the rolling of the roller shaft, and the condensate can carry out circulating heat dissipation, and the working efficiency is high, and the practicality is strong, is suitable for promotion.

[0028] Specific use, refer to Figure 1-4In operation, the carpet 12 is bent by the upper rotating roller 3, and then passes through the lower rotating roller 3. Since the two rotating rollers 3 are staggered, the carpet 12 covers a wider area on the rotating rollers 3. When the carpet 12 is pulled, the rotating rollers 3 rotate with the carpet 12. When the motor 7 drives the rotating roller 3 to rotate, the driving gear 13 drives the driven gear 4 to rotate, and the steering gear 14 rotates to drive the other driving gear 13 to rotate. Due to the steering gear 14, the two steering gears 14 rotate in the same direction, and the steering gear 14 drives the two rotating rollers 3 to rotate in the same direction, thereby assisting the carpet 12 to pass through.

[0029] With reference to Figures 1-2 In operation, the water pump 5 pumps water to the lower rotating roller 3, and the condensed liquid is pumped into the heat dissipation pipe 6. After passing through the winding heat dissipation pipe 6, the condensed liquid enters the upper rotating roller 3 and flows back from the connecting pipe 15 behind the rotating roller 3, thereby forming the flow of the condensed liquid inside, so that the condensed liquid can be fully mixed in the rotating roller 3, avoiding the temperature imbalance, and the condensed liquid can be cooled when being supplied to the winding heat dissipation pipe 6.

[0030] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A cooling mechanism for carpet dyeing cycle comprising a base (1), characterized in that, The base (1) upper surface front and back sides are fixed with symmetrical vertical plate (2), two vertical plate (2) between the two position staggered rotation roller (3), the rotation roller (3) inside is closed hollow state, the rotation roller (3) both ends and vertical plate (2) rotation is connected, the rotation roller (3) and front end vertical plate (2) connection place is fixed with rotation tube (10), the rotation tube (10) penetrates the vertical plate (2) and is connected with rotation; The vertical plate (2) is fixed with water pump (5) through support, the rotation tube (10) is equipped with support tube (9), the lower rotation tube (10) is connected with the water pump (5), the output end of the water pump (5) is connected with the heat dissipation pipe (6), the other end of the heat dissipation pipe (6) is connected with the upper support tube (9), the rear end of two rotation roller (3) is connected through connecting pipe (15); The vertical plate (2) is fixed with motor (7) through support, the output end of the motor (7) is towards vertical plate (2) and is equipped with driving gear (13), the rotation tube (10) penetrates out of the vertical plate (2) and is fixed with driven gear (4), the driving gear (13) is engaged with one of the driven gear (4), the vertical plate (2) is installed with steering gear (14) through rotating shaft, the steering gear (14) is engaged with driving gear (13) and another driven gear (4) respectively.

2. The cooling mechanism for a carpet dyeing cycle according to claim 1, wherein The outer wall of the rotation roller (3) is fixed with circumferential array of heat conduction strip (8), the surface of the heat conduction strip (8) is rough.

3. The cooling mechanism for a carpet dyeing cycle according to claim 1, wherein The inner wall of the rotation tube (10) is provided with annular groove, the support tube (9) is inserted in the rotation tube (10) and is fixed with built-in ring (11), the built-in ring (11) is connected with the groove of the rotation tube (10) closely.

4. The carpet dyeing circulating cooling mechanism according to claim 1, characterized in that, The heat dissipation pipe (6) is coiled on the outside of the vertical plate (2), the rotation roller (3) is filled with condensate.