Remote control type gas well under-pressure operation equipment and remote control system thereof

Abstract

The utility model relates to the technical field of under-pressure operation equipment, in particular to remote control type gas well under-pressure operation equipment and a remote control system thereof. The gas well under-pressure operation equipment comprises a working platform provided with a plurality of working devices; the working device is connected to a hydraulic power source through a hydraulic pipeline; the hydraulic power source is in signal connection with the remote control center, the remote control center collects under-pressure operation data and working data of the working device through a series of detection devices, and the remote control center controls the hydraulic power source according to the data collected by the detection devices, so that the hydraulic power source adjusts hydraulic parameters of the working device. Therefore, the under-pressure operation is completed. According to the utility model, a worker can finely adjust each power component of related working devices through the remote control center, so that the operation of conveying, lifting, lowering, spinning and the like of an oil pipe can be realized; the workers are prevented from being exposed in the under-pressure operation environment, the risk that the workers are injured is reduced, and meanwhile the precision of various under-pressure operations is ensured.

Description

Technical Field

[0001] This utility model relates to the field of gas well operations, and in particular to a remote-controlled gas well pressurized operation equipment and its remote control system. Background Technology

[0002] In the development of oil and gas fields, the operation of pipe fittings—including transportation, hoisting, installation, and connection—is a crucial link. Traditional pipe fitting operations usually require workers to manually operate these heavy pipe fittings in complex environments such as high altitudes or offshore platforms. This is not only inefficient, but also greatly increases the risk of personnel injury under high-pressure environments or extreme weather conditions.

[0003] To improve this situation and ensure employee safety, the introduction of advanced remote control technology is crucial. Using intelligent remote control systems to perform pipework operations significantly reduces the need for direct exposure to hazardous environments. Remote control systems allow operators to precisely direct field equipment from a secure control room or even a remote office, effectively preventing accidents caused by human error and improving overall work efficiency.

[0004] Using remote control technology for pipework operations can not only greatly enhance operational safety, but also promote the sustainable development of the oil and gas extraction industry.

[0005] For example, utility model patent CN209025645U provides a remote control system for a high-pressure manifold used in cementing operations. This system includes a remote PLC controller, a hydraulic subsystem, and at least one hydraulically controlled plug valve and at least one hydraulically controlled needle valve arranged at corresponding control points on the high-pressure manifold. The hydraulically controlled plug valve has a plug valve controller that maintains real-time communication with the remote PLC controller, and the hydraulically controlled needle valve has a needle valve controller that maintains real-time communication with the remote PLC controller. The hydraulic subsystem is used to provide hydraulic power to the hydraulically controlled plug valve and the hydraulically controlled needle valve respectively. The hydraulic subsystem's action of providing hydraulic power to the hydraulically controlled plug valve is controlled by the plug valve controller, and the hydraulic subsystem's action of providing hydraulic power to the hydraulically controlled needle valve is controlled by the needle valve controller.

[0006] Although existing technologies have begun to incorporate remote control systems for operations, these systems are relatively limited in function and cannot effectively complete a range of pipe fitting operations. Utility Model Content

[0007] The purpose of this invention is to overcome the problem of limited functionality in existing remote control systems and to provide a remote control type gas well pressurized operation equipment and its remote control system.

[0008] First, this utility model provides a remote-controlled gas well pressurized operation equipment, comprising: a working platform erected above the drilling site; and the working platform being equipped with several working devices. The power control of the working devices is hydraulic; and the working devices are connected to a hydraulic power source via hydraulic pipelines. The hydraulic power source is signal-connected to a remote control center. Preferably, the remote control center is connected to several detection devices for collecting pressurized operation data and the working data of the working devices.

[0009] According to a preferred embodiment, the working device includes: a wellhead device, a powered catwalk, a lifting device, a surface manipulator, and a platform manipulator. The wellhead device is located on the top layer of the working platform and is used to perform relevant live-line operations. The powered catwalk is located on one side of the working platform and is used for placing and transporting tubing on the ground. The lifting device is used to move the tubing up or down. The surface manipulator is located between the working platform and the powered catwalk and is used to support the tubing. The platform manipulator is located at the edge of the top layer of the working platform and is used to support the tubing. The power control of the wellhead device, the powered catwalk, the lifting device, the surface manipulator, and the platform manipulator is hydraulically controlled. Furthermore, the power components of the wellhead device, the powered catwalk, the lifting device, the surface manipulator, and the platform manipulator are all connected to a hydraulic power source via hydraulic lines. The detection equipment is used to collect live-line operation data and working data of the wellhead device, the powered catwalk, the lifting device, the surface manipulator, and the platform manipulator.

[0010] According to a preferred embodiment, the detection device includes an encoder, a pressure sensor, and a camera. The encoder includes a first encoder, a second encoder, and a third encoder. The first encoder is mounted on the wellhead device. The second encoder is mounted on the power catwalk. The third encoder is mounted on the lifting device. The pressure sensor is mounted on the power component of the working device and is used to acquire the hydraulic parameters of the power component. The camera is used to capture working images of the pressurized working equipment and each working component.

[0011] According to a preferred embodiment, the powered catwalk includes: a pipe rack, a transport rail, a sliding shoe, a catwalk base, and hydraulic outriggers. The pipe rack is hinged to at least one side of the catwalk base. One end of the pipe rack is hinged to the catwalk base, and the other end of the pipe rack is fitted with the hydraulic outriggers. The hydraulic outriggers drive the pipe rack to rise and fall. The transport rail is disposed above the catwalk base and is used to place oil pipes. The sliding shoe is disposed at the end of the transport rail away from the work platform, and the sliding shoe is movable along the transport rail to push the oil pipes placed in the transport rail toward the work platform.

[0012] According to a preferred embodiment, the lifting device includes a traveling trolley and a winch. The winch is connected to the traveling trolley via a traction cable, and the winch moves the traveling trolley by winding and unwinding the traction cable. The winch is mounted on a support rod of the working platform. The winch is equipped with a third hydraulic motor, and the third hydraulic motor is connected to one end of the traction cable. A third encoder is mounted on the third hydraulic motor and is data-connected to the remote control center. The traveling trolley includes a clamp, a first swing arm, a crossbeam, a first hydraulic telescopic rod, a lifting lug, a guide rail, and pulleys. The clamp is hinged to one end of the first swing arm and is used to clamp an oil pipe. The lifting lug is mounted on the crossbeam and is used to connect the traction cable to the winch. The crossbeam is hinged to the end of the first swing arm that is not hinged to the clamp. One end of the first hydraulic telescopic rod is hinged to the crossbeam, and the other end is hinged to the middle of the first swing arm. The first hydraulic telescopic rod is the power component of the traveling trolley and is data-connected to the remote control center. The trolley is equipped with two guide rails, which are arranged parallel to each other on both sides of the first swing arm. Pulleys are located at both ends of the guide rails and are fitted onto guide cables.

[0013] According to a preferred embodiment, the ground manipulator includes: a first base, a second swing arm, a second hydraulic telescopic rod, and a first guide wheel. The first guide wheel is disposed at one end of the second swing arm, and the other end of the second swing arm is connected to the first base. One end of the second hydraulic telescopic rod is connected to the first base, and the other end is connected to the middle of the second swing arm. The second hydraulic telescopic rod is the power component of the ground manipulator, and the second hydraulic telescopic rod is data-connected to the remote control center.

[0014] According to a preferred embodiment, the tabletop robot includes: a second base, a third swing arm, a third hydraulic telescopic rod, and a second guide roller. The second guide roller is disposed at one end of the third swing arm, and the other end of the second swing arm is connected to the second base. One end of the third hydraulic telescopic rod is connected to the second base, and the other end is connected to the middle of the third swing arm. The third hydraulic telescopic rod is the power component of the tabletop robot and is data-connected to the remote control center.

[0015] According to a preferred embodiment, the wellhead device includes a guiding assembly. The guiding assembly includes: a mounting plate, a flared end, a fourth hydraulic telescopic rod, and a slider. The mounting plate is disposed at the wellhead. The flared end, located in the center of the mounting plate, is used to guide the suspended tubing during the coupling process. The fourth hydraulic telescopic rod is connected to the flared end and is used to adjust the position of the flared end on the mounting plate. The fourth hydraulic telescopic rod is the power component of the guiding assembly and is data-connected to the remote control center.

[0016] According to a preferred embodiment, the wellhead device further includes a steel drill bit. The steel drill bit includes: a main clamp, a rotary mechanism, a spare clamp, a first hydraulic cylinder, a first hydraulic motor, a second hydraulic cylinder, a first housing, a through hole, a second housing, mounting ears, a slide rod, a helical spring, and a connecting rod. The main clamp is used to clamp the upper pipe; the power component of the main clamp is configured as the first hydraulic cylinder. The rotary mechanism is used to drive the main clamp to rotate. The power component of the rotary mechanism is configured as the first hydraulic motor. The spare clamp is used to clamp the lower pipe; the power component of the spare clamp is configured as the second hydraulic cylinder. The first hydraulic cylinder, the first hydraulic motor, and the second hydraulic cylinder are respectively data-connected to the remote control center. The main clamp is equipped with the first housing. The first housing is elastically connected to the rotary mechanism via four elastic components. The mounting ears are located at positions corresponding to the elastic components on the first housing. The slide rod and the helical spring sleeved on the slide rod constitute the elastic component. The slide rod located on the same side of the first housing is connected to the same connecting rod. The through hole is formed on one side of the first housing, and the guide assembly is installed on the side of the first housing where the through hole is formed. The spare clamp is equipped with a second housing; the second housing is fixedly connected to the rotary mechanism.

[0017] Finally, this utility model also provides a remote control system for live-line working equipment. The remote control system includes: a hydraulic power source for adjusting the hydraulic parameters of several working devices configured on the work platform; and the hydraulic power source is connected to the power components of each working device via hydraulic pipelines. Several detection devices are used to collect live-line working data and the working data of each working device. A remote control center is connected to the detection devices and the hydraulic power source respectively.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] This invention provides a remote-controlled gas well live-line working device that uses hydraulic control to drive the relevant working devices at the wellhead. The device collects live-line operation data and working device data through a series of detection devices. A remote control center generates control commands based on the data collected by the detection devices and transmits these commands to the hydraulic power source. The hydraulic power source adjusts the hydraulic parameters of the working devices in response to the control commands to complete the corresponding live-line operations. This invention allows workers to remotely control the relevant working devices to perform operations such as tubing delivery, lifting, lowering, and tightening; it avoids exposing workers to the live-line working environment, reducing the risk of injury. Furthermore, during live-line operations using this invention, workers can finely adjust the various power components of the relevant working devices through the remote control center, ensuring the accuracy of each live-line operation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of a remote-controlled gas well pressurized operation device according to a preferred embodiment of the present invention;

[0021] Figure 2 This is a communication topology diagram of a remote-controlled gas well pressurized operation device according to a preferred embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the power catwalk structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the traveling block structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention;

[0024] Figure 5 This is a schematic diagram of the ground manipulator structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention;

[0025] Figure 6 This is a schematic diagram of the platform manipulator structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention;

[0026] Figure 7 This is a schematic diagram of the guide assembly structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention;

[0027] Figure 8 This is a schematic diagram of the drilling maneuver structure of a remote-controlled gas well pressurized operation equipment according to a preferred embodiment of the present invention.

[0028] Marked in the image:

[0029] Work platform 100, guide cable 101, support rod 102, traction cable 103, fixed pulley 104.

[0030] Wellhead device 200,

[0031] Guide assembly 210, mounting plate 211, flared mouth 212, fourth hydraulic telescopic rod 213, slider 214.

[0032] 220, main clamp, 221, rotating mechanism, 222, spare clamp, 223, first hydraulic cylinder, 224, first hydraulic motor, 225, second hydraulic cylinder, 226, first housing, 227, through hole, 228, second housing, 229, mounting lug, 230, slide rod, 231, coil spring, 232, connecting rod, 233.

[0033] Powered catwalk 300, pipe rack 310, transport rail 320, sliding shoe 330, catwalk base 340, hydraulic outriggers 350.

[0034] Lifting device 400,

[0035] 410 trolley, 411 hanging clamp, 412 first swing arm, 413 crossbeam, 414 first hydraulic telescopic rod, 415 lifting lug, 416 guide rail, 417 pulley.

[0036] Winch 420,

[0037] Ground robot 500, first base 510, second swing arm 520, second hydraulic telescopic rod 530, first guide wheel 540.

[0038] Tabletop robotic arm 600, second base 610, third swing arm 620, third telescopic rod 630, second guide wheel 640.

[0039] Hydraulic power source 700,

[0040] Remote Control Center 800

[0041] The detection equipment is 900, the encoder is 910, the pressure sensor is 920, and the camera is 930. Detailed Implementation

[0042] The present invention will be further described in detail below with reference to specific embodiments. However, it should not be construed as limiting the scope of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.

[0043] Unless otherwise specified, the use of terms such as "upper," "lower," "left," "right," "center," "inner," and "outer" to indicate orientation or positional relationships in the description of specific embodiments of this utility model is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product / equipment / device is typically placed during use. These terms are merely for the purpose of facilitating the description of the utility model solution or simplifying the description in specific embodiments, enabling those skilled in the art to quickly understand the solution, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on this utility model.

[0044] Furthermore, the use of terms such as "horizontal," "vertical," "suspended," and "parallel" does not imply that the corresponding device / component / element must be absolutely horizontal, vertical, suspended, or parallel, but rather that it can be slightly tilted or have a deviation. For example, "horizontal" merely means that its direction is more horizontal relative to "vertical," not that the structure must be completely horizontal, but can be slightly tilted. Alternatively, it can be simplified to mean that the corresponding device / component / element, when set in a "horizontal," "vertical," "suspended," or "parallel" direction, can have an error / deviation of ±10% relative to the corresponding direction, more preferably within ±8%, more preferably within ±6%, more preferably within ±5%, and more preferably within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its function in the present invention.

[0045] Furthermore, the use of terms such as "first," "second," and "third" in terminology is merely for distinguishing descriptions of identical or similar components and should not be interpreted as emphasizing or implying the relative importance of a particular component.

[0046] Furthermore, in the description of the embodiments of this utility model, "several", "multiple", and "several" represent at least two. The number can be any number, such as two, three, four, five, six, seven, eight, or nine, and can even exceed nine.

[0047] Furthermore, in the description of the technical solution of this utility model, unless otherwise explicitly specified / limited / restricted, the terms "set up," "install," "connect," "link," "equipped with," "laid out," and "arranged" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to common connection methods in the art, such as welding, riveting, bolting, and threaded connections. Such connections can be mechanical, electrical, or communication connections; they can be direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components.

[0048] Example 1

[0049] This embodiment provides a live-line working device. See also... Figure 1 and Figure 2 Preferably, the remote-controlled gas well live-line operation equipment includes a working platform 100 erected above the drilling site. Preferably, the working platform 100 is equipped with several working devices. The power control of the working devices is hydraulic; and the working devices are connected to a hydraulic power source 700 via hydraulic lines. The hydraulic power source 700 is data-connected to a remote control center 800. Furthermore, the hydraulic power source 700 can adjust the hydraulic parameters of the working devices in response to control commands from the remote control center 800 to complete the corresponding live-line operations. Preferably, the remote control center 800 is equipped with several detection devices 900 for collecting live-line operation data and working data of the working devices.

[0050] Preferably, the remote-controlled gas well live-line working equipment provided in this embodiment drives the relevant working devices for well operations via hydraulic control. A series of detection devices 900 configured in the remote control center 800 can collect live-line operation data and working device data. The remote control center 800 can generate control commands based on the data collected by the detection devices 900 and transmit the control commands to the hydraulic power source 700. The hydraulic power source 700 adjusts the hydraulic parameters of the working device in response to the control commands to complete the corresponding live-line operations. This embodiment allows workers to remotely control the relevant working devices to perform operations such as tubing delivery, lifting, lowering, and coiling; it avoids exposing workers to the live-line working environment, reducing the risk of injury. Furthermore, during live-line operations using the remote-controlled gas well live-line working equipment provided in this embodiment, workers can finely adjust the various power components of the relevant working devices through the remote control center 800, ensuring the accuracy of each live-line operation.

[0051] Example 2

[0052] This embodiment is a further improvement upon embodiment 1; repeated content will not be elaborated further. See also... Figure 1 and Figure 2Preferably, the working device includes: a wellhead device 200, a powered catwalk 300, a lifting device 400, a ground manipulator 500, and a platform manipulator 600. The wellhead device 200 is located on the top layer of the working platform 100 and is used to perform relevant pressurized operations. The powered catwalk 300 is located on one side of the working platform 100 and is used for placing and transporting tubing on the ground. The lifting device 400 is used to raise or lower the tubing. The ground manipulator 500 is located between the working platform 100 and the powered catwalk 300 and is used to support the tubing. The platform manipulator 600 is located at the edge of the top layer of the working platform 100 and is used to support the tubing. The power control of the wellhead device 200, the powered catwalk 300, the lifting device 400, the ground manipulator 500, and the platform manipulator 600 is hydraulically controlled. Furthermore, the power components of the wellhead device 200, the powered catwalk 300, the lifting device 400, the ground robot 500, and the platform robot 600 are all connected to the hydraulic power source 700 via hydraulic lines. The hydraulic power source 700 is signal-connected to the remote control center 800, and in response to the control commands from the remote control center 800, the hydraulic power source 700 adjusts the hydraulic parameters of the power components of the wellhead device 200, the powered catwalk 300, the lifting device 400, the ground robot 500, and the platform robot 600 to complete the corresponding live-line operations. Preferably, the remote control center 800 is equipped with several detection devices 900 for collecting live-line operation data and the working data of the wellhead device 200, the powered catwalk 300, the lifting device 400, the ground robot 500, and the platform robot 600.

[0053] See Figure 1 and Figure 3 Preferably, the powered catwalk 300 includes: a pipe rack 310, a transport track 320, a sliding shoe 330, a catwalk base 340, and hydraulic outriggers 350.

[0054] Preferably, a pipe rack 310 is installed on at least one side of the catwalk base 340. For example, two parallel pipe racks 310 can be provided on the left side of the catwalk base 340, and the extending direction of the pipe racks 310 can be perpendicular or oblique to the extending direction of the catwalk base 340. Preferably, the oil pipes can be arranged on the two pipe racks 310, but the pipe racks 310 can also be provided on the right side of the catwalk base 340.

[0055] The pipe rack 310 is hinged to the catwalk base 340, and the pipe rack 310 can swing up and down around the hinge point with the catwalk base 340. Specifically, the end of the pipe rack 310 closer to the catwalk base 340 is the first end, and the end of the pipe rack 310 farther from the catwalk base 340 is the second end. The first end is hinged to the catwalk base 340, and the second end is equipped with a hydraulic support leg 350. The hydraulic support leg 350 is hinged to the second end. When the hydraulic cylinder of the hydraulic support leg 350 rises, it causes the second end to rise; when the hydraulic cylinder of the hydraulic support leg 350 retracts, it causes the second end to fall. This arrangement allows a single pipe rack 310 to swing up and down independently around the connection point between the first end and the catwalk base 340, thereby allowing the pipe rack 310 to freely switch between a horizontal state, an inclined state towards the transport track 320 (where the height of the second end is higher than the height of the first end), and an inclined state away from the transport track 320 (where the height of the second end is lower than the height of the first end).

[0056] Preferably, the transport track 320 is positioned above the catwalk base 340 for placing the oil pipe. A sliding shoe 330 is positioned at the end of the transport track 320 away from the work platform 100, and the sliding shoe 330 is movable along the transport track 320 to push the oil pipe placed in the transport track 320 towards the work platform 100. Preferably, the sliding shoe 320 can contact one end of the oil pipe and push the oil pipe along the transport track 320. Preferably, the sliding shoe 330 is connected to a second hydraulic motor via a drive chain, the second hydraulic motor driving the chain drive, thereby causing the sliding shoe 330 to slide linearly back and forth on the transport track 320.

[0057] Preferably, when the powered catwalk 300 is in use, one end of the transport track 320 is close to the work platform 100, and the other end is far away from the work platform 100.

[0058] See Figure 1 and Figure 4 The lifting device 400 includes a traveling block 410 and a winch 420. The winch 420 is mounted on the support rod 102 of the working platform 100. The winch 420 is connected to the traveling block 410 via a traction cable 103, and the winch 420 raises or lowers the traveling block 410 by winding and unwinding the traction cable 103. See also... Figure 1 The winch 420 is located in the middle of the support rod 102 of the working platform 100. A fixed pulley 104 is provided at the top of the support rod 102. The traction cable 103 passes through the fixed pulley 104 and connects the traveling block 410 and the winch 420.

[0059] See Figure 4 The traveling carriage 410 includes: a hanging bracket 411, a first swing arm 412, a crossbeam 413, a first hydraulic telescopic rod 414, a lifting lug 415, a guide rail 416, and a pulley 417.

[0060] A clamp 411 is used to hold the oil pipe. A first swing arm 412 is used to drive the clamp 411 to swing. Preferably, the clamp 411 is hinged to one end of the first swing arm 412. A lifting lug 415 is provided on a crossbeam 413. The lifting lug 415 is connected to a winch 420 via a traction cable 103. The crossbeam 413 is hinged to the end of the first swing arm 412 that is not hinged to the clamp 411. One end of a first hydraulic telescopic rod 414 is hinged to the crossbeam 413, and the other end is hinged to the middle of the first swing arm 412. The first hydraulic telescopic rod 414 is data-connected to a remote control center 800. The remote control center 800 controls the extension and retraction of the first hydraulic telescopic rod 414 to make the first swing arm 412 swing around the crossbeam 413.

[0061] The trolley 410 is equipped with two guide rails 416, each connected to a crossbeam 413. The two guide rails 416 are arranged parallel to each other on both sides of the first swing arm 412. Pulleys 417 are located at both ends of the guide rails 416. (See also...) Figure 1 and Figure 4 The guide rail 416 is mounted on the guide cable 101 via pulleys 417. One end of the guide cable 101 is connected to the ground, and the other end is connected to the top of the support rod 102.

[0062] See Figure 1 and Figure 5 The ground robot 500 includes: a first base 510, a second swing arm 520, a second hydraulic telescopic rod 530, and a first guide wheel 540. The first guide wheel 540 is disposed at one end of the second swing arm 520, and the other end of the second swing arm 520 is connected to the first base 510. One end of the second hydraulic telescopic rod 530 is connected to the first base 510, and the other end is connected to the middle of the second swing arm 520; the second hydraulic telescopic rod 530 drives the second swing arm 520 to swing around the first base 510 by telescoping.

[0063] See Figure 1 and Figure 6 The tabletop robot 600 includes: a second base 610, a third swing arm 620, a third telescopic rod 630, and a second guide wheel 640.

[0064] The tabletop robot 600 includes: a second base 610, a third swing arm 620, a third hydraulic telescopic rod 630, and a second guide roller 640. The second guide roller 640 is located at one end of the third swing arm 620, and the other end of the third swing arm 620 is connected to the second base 610. One end of the third hydraulic telescopic rod 630 is connected to the second base 610, and the other end is connected to the middle of the third swing arm 620. A remote control center 800 controls the extension and retraction of the third hydraulic telescopic rod 630 to cause the third swing arm 620 to swing around the second base 610 in a first direction. (See also...) Figure 1 and Figure 6The second base 610 is configured as a quasi-cylindrical shape, and the first direction is the plane containing the axial direction of the second base 610, i.e. Figure 1 The vertical direction is shown.

[0065] See Figure 1 , Figure 7 and Figure 8 The wellhead device 200 includes a guide assembly 210 and a drill bit 220.

[0066] See Figure 7 The guide assembly 210 includes: a mounting plate 211, a bell mouth 212, a fourth hydraulic telescopic rod 213, and a slider 214.

[0067] Preferably, the mounting plate 211 is disposed at the wellhead. A bell mouth 212, disposed in the middle of the mounting plate 211, is used to guide the suspended tubing during the coupling process. A fourth hydraulic telescopic rod 213 is connected to the bell mouth 212 and is used to adjust the position of the bell mouth 212 on the mounting plate 211.

[0068] Preferably, a flared opening 212 is located in the middle of the flared opening 211 and is used to guide the suspended tubing during the coupling process. Preferably, the flared opening 212 is made of a soft material such as rubber to prevent damage to the tubing from impacts. The flared opening 212 is connected to the flared opening 211 via a slider 214, and the flared opening 212 slides along the edge of the flared opening 211 via the slider 214. The slider 214 is connected to the fourth telescopic rods 213 located at both ends of the flared opening 211; and the fourth telescopic rods 213 are connected to the remote control center 800 via data connection. Preferably, the guiding device 300 is located at the wellhead via the flared opening 211, and the remote control center 800 adjusts the position of the flared opening 212 on the flared opening 211 by controlling the extension and retraction of the fourth telescopic rods 213. The flared opening 212 is hollow and has a through-hole interior, with its bottom screwed to the slider 214. Preferably, slide rails are provided on both sides of the flared opening 211 where the fourth telescopic rods 213 are not located. The slider 214 moves horizontally along the slide rails. Preferably, the center of the flared opening 211 is hollowed out, and the lifting device 400 suspends and lowers the tubing, which passes through the flared opening 212 and connects with the tubing in the well. The size of the hollowed-out area in the center of the mounting plate 210 meets the condition that the bottom opening of the flared opening 212 is not obstructed when the slider 214 is at its limit stroke. Preferably, the flared opening 212 can be configured with different sizes to accommodate different specifications of tubing, or it can be set to a fixed size that can accommodate different specifications of tubing.

[0069] See Figure 8 The iron drill 220 includes: a main clamp 221, a rotary mechanism 222, a spare clamp 223, a first hydraulic cylinder 224, a first hydraulic motor 225, a second hydraulic cylinder 226, a first housing 227, a through hole 228, a second housing 229, a mounting lug 230, a slide rod 231, a coil spring 232, and a connecting rod 233.

[0070] Preferably, the wellhead device 200 further includes a steel drill 220. The steel drill 220 includes a main clamp 221, a rotating mechanism 222, and a backup clamp 223. The main clamp 221 is used to clamp the upper pipeline. The power component of the main clamp 221 is configured as a first hydraulic cylinder 224. The rotating mechanism 222 is used to drive the main clamp 221 to rotate. The power component of the rotating mechanism 222 is configured as a first hydraulic motor 225. The backup clamp 223 is used to clamp the lower pipeline. The power component of the backup clamp 223 is configured as a second hydraulic cylinder 226.

[0071] See Figure 8 Preferably, the main clamp 221 is positioned above the rotary mechanism 222, and the backup clamp 223 is positioned below the rotary mechanism 222. The backup clamp 223 is closer to the wellbore, while the main clamp 221 is farther from the wellbore. The rotary mechanism 222 is positioned between the main clamp 221 and the backup clamp 223. The power assembly of the iron drill 220 also includes a first hydraulic cylinder 224 configured in the main clamp 221 and a second hydraulic cylinder 226 configured in the backup clamp 223. The first hydraulic cylinder 224, the first hydraulic motor 225, and the second hydraulic cylinder 226 are respectively connected to the hydraulic power source 700 via hydraulic lines.

[0072] The main clamp 221 is equipped with a first housing 227, which is elastically connected to the rotary mechanism 222 via four elastic components. The backup clamp 223 is equipped with a second housing 229, which is fixedly connected to the rotary mechanism 222.

[0073] See Figure 8 The first housing 227 can be a cuboid structure with six openings on each side. The first housing 227 is as follows: Figure 2 A through hole 228 is provided in the vertical direction (up and down direction) for the oil supply pipe to pass through. A guide assembly 210 is installed on the side of the through hole 228 away from the rotating mechanism 222. Preferably, the guide assembly 210 is installed on the side of the through hole 228 away from the rotating mechanism 222 via a mounting plate 211, and the flared end 212 overlaps with the through hole 228 when guiding the oil pipe.

[0074] When the upper pipe enters the iron drill 220, the upper pipe first passes through the guide component 210, which guides the upper pipe into the correct axis to achieve pre-alignment and reduce the difficulty of subsequent clamping. Since the upper pipe has been pre-aligned by the stabilizer, the main clamp 221 can clamp the pipe string faster and more accurately, thereby improving the clamping efficiency of the main clamp 221 and speeding up the entire coupling process.

[0075] The main clamp 221 is equipped with two main clamp teeth, which are respectively installed on the left and right sides of the first housing 227, and are positioned opposite each other. Each main clamp tooth is equipped with a first hydraulic cylinder 224. The output end of the first hydraulic cylinder 224 is connected to the main clamp tooth. When the upper pipeline is located between the two main clamp teeth, the output end of the first hydraulic cylinder 224 pushes the main clamp teeth, bringing the two opposing main clamp teeth closer together and clamping the pipeline. The main clamp teeth are generally arc-shaped, allowing them to conform to the pipeline and maintain its stability when clamping the upper pipeline.

[0076] Preferably, the rotary mechanism 222 is a hydraulic rotary mechanism (also known as a hydraulic rotary transmission device), which includes a first hydraulic motor 225, a brake, a reducer, a valve group, a gear end structure, etc. This hydraulic rotary mechanism can adjust its torque and speed by adjusting the hydraulic parameters (such as pressure, flow rate, flow direction, etc.) of the first hydraulic motor 225. Preferably, the rotary mechanism 222 is a hydraulic rotary mechanism, which can provide more powerful torque, enabling the drill bit 220 to easily handle high-strength, large-size pipe string connections.

[0077] In existing iron drill 220s, the main clamp 221 and the rotary mechanism 222 are mostly rigidly connected. During the uncoupling process, the distance between the upper pipe and the lower oil pipe will change as the threaded joints are tightened or loosened. The rigid connection between the main clamp 221 and the rotary mechanism 222 lacks an adjustment and compensation device, which can easily cause damage to the tubing. Furthermore, if the main clamp 221 clamps the upper pipe, there may be an angular deviation when the upper pipe and the lower oil pipe are aligned, which can also easily cause damage to the joints of the tubing.

[0078] Preferably, in order to solve the problem caused by the rigid connection between the main clamp 221 and the rotary mechanism 222, the main clamp 221 and the rotary mechanism 222 of the iron drill 220 in this embodiment are connected by an elastic component.

[0079] See Figure 8 Mounting ears 230 are provided at the positions corresponding to the elastic components on the first housing 227. Four mounting ears 230 are installed around the perimeter of the cuboid-shaped first housing 227.

[0080] See Figure 8 The elastic component includes a slide rod 231 and a helical spring 232 sleeved on the slide rod 231. The slide rod 231, located on the same side of the first housing 227, is connected to the same connecting rod 233. See also Figure 2 After the slide rod 231 passes through the mounting ear 230, the upper end of the slide rod 231 is fixedly connected to the connecting rod 233, and the lower end of the slide rod 231 is fixedly connected to the upper surface of the rotary mechanism 222; one end of the helical spring 232 abuts against the lower surface of the mounting ear 230, and the other end of the helical spring 232 abuts against the upper surface of the rotary mechanism 222.

[0081] Preferably, the slide bar 231 passes through the mounting ear 230, which provides precise linear guidance, ensuring that the main clamp 221 can move along a predetermined vertical path during distance adjustment, avoiding lateral displacement and improving motion accuracy. A helical spring 232 is used as the elastic element, and its elastic coefficient can be selected according to different specifications of the tubing and working conditions. By replacing springs with different stiffnesses, the magnitude of the compensation force can be flexibly adjusted to adapt to various operating conditions. Four elastic components are used, which can be evenly distributed around the first housing 227. Each elastic component works independently, ensuring that the main clamp 221 is subjected to uniform force, moves smoothly, and improves working stability.

[0082] The slide bar 231 located on the same side of the first housing 227 is connected to the same connecting rod 233, so that the two elastic components on the same side form a linkage mechanism, which maintains synchronous and approximately equal movement during compression, so that the main clamp 221 can maintain good balance during adjustment and avoid tilting or twisting. The introduction of the connecting rod 233 can also form a rigid frame structure on both sides of the first housing 227, which enhances the overall rigidity of the main clamp 221 and can remain stable even under lateral force, which helps to prevent the main clamp 221 from unexpected lateral displacement during operation.

[0083] Preferably, the main clamp 221 is mounted on the first housing 227 and elastically connected to the rotary mechanism 222 via four elastic components. These elastic components act as stroke compensation devices, compensating for distance changes caused by tightening or loosening of the tubing threads during the clamping and unclamping process. The elastic components also provide necessary buffering, allowing the drill bit 220 to flexibly adapt to changes in the distance between the upper tubing and the lower tubing. Furthermore, the design using four elastic components not only provides vertical adjustment capability but also accommodates angular deviations in the horizontal plane to a certain extent. When the main clamp 221 clamps the upper tubing, if the upper tubing and the lower tubing are not aligned or have angular deviations, these elastic components can provide minor angular adjustments to help better align the tubing. This drill bit 220 cleverly solves various problems caused by the rigid connection between the main clamp 221 and the rotary mechanism 222 by incorporating elastic components, improving the adaptability and operational efficiency of the equipment, significantly reducing the risk of tubing damage, and enhancing the safety and reliability of live well workover operations.

[0084] See Figure 8 Because oil and gas field environments often contain pollutants such as mud, rock cuttings, and oil, an overflow cavity is provided inside the second shell 229. The overflow cavity design provides a discharge channel for these pollutants. For example, it can prevent wastewater from the oil pipe from spraying onto the platform when the oil pipe is being retrieved, keeping the driller clean and contributing to environmental protection in the oil field.

[0085] See Figure 8 The spare clamp 223 is equipped with two spare clamp teeth, which are respectively installed on the left and right sides of the second housing 229, and are positioned opposite each other. Each spare clamp tooth is equipped with a second hydraulic cylinder 226. The output end of the second hydraulic cylinder 226 is connected to the spare clamp tooth. When the lower oil pipe is located between the two spare clamp teeth, the output end of the second hydraulic cylinder 226 pushes the spare clamp teeth, bringing the two opposing spare clamp teeth closer together and clamping the tubing string. The spare clamp teeth are generally arc-shaped, which allows them to conform to the tubing string and maintain its stability when clamping the upper pipe.

[0086] Furthermore, an observation window and a door panel are provided on one side of the second housing 229. The door panel is hinged to the second housing 229, and the observation window is closed when the door panel is closed. A push rod is installed on the second housing 229, which is used to open or close the door panel. Specifically, the push rod can be a hydraulic cylinder, oil cylinder, or pneumatic cylinder, etc.

[0087] Preferably, the door panel and the observation window together provide direct access to the interior of the second housing 229. Workers can open the door panel and directly clean accumulated mud, rock debris, and other contaminants through the observation window, maintaining internal cleanliness and extending the equipment's lifespan. When the spare clamp 223 or the internal piping of the second housing 229 requires maintenance, technicians can directly open the door panel on-site for quick component replacement, reducing downtime.

[0088] Preferably, the detection device 900 includes an encoder 910, a pressure sensor 920, and a camera 930. The encoder 910 includes a first encoder, a second encoder, and a third encoder. The first encoder is configured on the rotary mechanism 222 and is used to acquire the number of rotations and the rotational speed of the rotary mechanism 222. The second encoder is configured on the slipper 330 and is used to acquire the traveling distance and traveling speed of the slipper 330. The third encoder is configured on the winch 420 and is used to acquire the winding speed and distance of the winch 420 on the traction cable 103.

[0089] Preferably, a first encoder is mounted on the first hydraulic motor 225 of the rotary mechanism 222 and is connected to the remote control center 800 via data connection. The first encoder is used to monitor information such as the rotational speed and shaft position of the first hydraulic motor 225 in real time. The remote control center 800 can determine the number of rotations and rotational speed of the rotary mechanism 222 based on the monitoring data from the first encoder. The hydraulic power source 700 can control the rotational speed and direction of rotation of the first hydraulic motor 225 by adjusting its hydraulic parameters, thereby controlling the rotational speed and direction of rotation of the main clamp 221 driven by the rotary mechanism 222.

[0090] Preferably, the second encoder is mounted on the second hydraulic motor of the slipper 330 and is connected to the remote control center 800 via data connection. The second encoder is used to monitor information such as the rotational speed and shaft position of the second hydraulic motor in real time. The remote control center 800 can determine the position, speed, and direction of movement of the slipper 330 based on the parameters monitored by the second encoder, and thus regulate the slipper 330.

[0091] Preferably, the winch 420 is equipped with a third hydraulic motor, which is connected to one end of the traction cable 103. A third encoder is mounted on the third hydraulic motor and is connected to the remote control center 800. The third encoder is used to monitor the speed and shaft position of the third hydraulic motor in real time. The remote control center 800 can determine the status of the third hydraulic motor based on the parameters monitored by the third encoder and then regulate it. The remote control center 800 controls the rotation direction and speed of the third hydraulic motor to raise and lower the traction cable 103, thereby causing the traveling block 410 to rise or fall.

[0092] A pressure sensor 920 is mounted on the power assembly of the working device to acquire hydraulic parameters of the power assembly. Preferably, the hydraulic parameters include hydraulic pressure, flow rate, and flow direction.

[0093] Preferably, the power assembly of the wellhead device 200 includes: a fourth hydraulic telescopic rod 213 of the guide assembly 210; a first hydraulic cylinder 224, a first hydraulic motor 225, and a second hydraulic cylinder 226 of the drill bit 220. Preferably, the remote control center 800 adjusts the position of the bell mouth 212 by controlling the hydraulic parameters of the fourth hydraulic telescopic rod 213. Preferably, the remote control center 800 controls the clamping or loosening of the main clamp 221 by controlling the hydraulic parameters of the first hydraulic cylinder 224. Preferably, the remote control center 800 controls the rotational speed and direction of rotation of the main clamp 221 driven by the rotary mechanism 222 by controlling the hydraulic parameters of the first hydraulic motor 225. Preferably, the remote control center 800 controls the clamping or loosening of the spare clamp 223 by controlling the hydraulic parameters of the second hydraulic cylinder 226.

[0094] Preferably, the power component of the power catwalk 300 is a second hydraulic motor. Preferably, the remote control center 800 controls the moving speed and direction of the sliding shoe 330 by controlling the hydraulic parameters of the second hydraulic motor.

[0095] Preferably, the power components of the lifting device 400 include: a first hydraulic telescopic rod 414 of the traveling trolley 410 and a third hydraulic motor of the winch 420. Preferably, the remote control center 800 adjusts the swing angle of the first swing arm 412 of the traveling trolley 410 by controlling the hydraulic parameters of the first hydraulic telescopic rod 414. Preferably, the remote control center 800 controls the rotation direction and speed of the third hydraulic motor by controlling the hydraulic parameters of the third hydraulic motor to achieve the winding and unwinding of the traction cable 103.

[0096] Preferably, the power component of the ground robot 500 is the second hydraulic telescopic rod 530. Preferably, the remote control center 800 adjusts the swing angle of the second swing arm 520 of the ground robot 500 by controlling the hydraulic parameters of the second hydraulic telescopic rod 530.

[0097] Preferably, the power component of the tabletop robot 600 is a third hydraulic telescopic rod 630. Preferably, the remote control center 800 adjusts the swing angle of the third swing arm 620 of the tabletop robot 600 by controlling the hydraulic parameters of the third hydraulic telescopic rod 630.

[0098] Preferably, the hydraulic power source 700 is equipped with several electronic valves, which can regulate parameters such as the delivery pressure, flow rate, and flow direction of the hydraulic oil. The hydraulic power source 700 can control the hydraulic parameters of each power component through the electronic valves. Preferably, the electronic valves and power components are equipped with sensors such as pressure gauges and flow meters that can detect hydraulic parameters, and these sensors are connected to the remote control center 800, enabling the remote control center 800 to acquire the hydraulic parameters of the power components.

[0099] Camera 930 is used to capture images of remotely controlled gas well pressurized operation equipment and its various working devices.

[0100] Preferably, the data connection between the testing device 900 and the remote control center 800 adopts the Ethernet communication protocol, including both wireless and wired communication methods, and the two communication methods serve as backups for each other.

[0101] Preferably, the remote control center 800 is equipped with a display screen, a data processor, and an input module. The data processor is connected to the display screen, the input module, the detection device 900, and the remote control center 800. Data collected by the detection device 900 is processed by the data processor and then transmitted to the display screen for display. Hydraulic parameters of the power component are processed by the data processor and then transmitted to the display screen for display. The data processor generates control commands based on the data sent by the input module and sends the control commands to the hydraulic power source 700 to control the operating status of the corresponding working device.

[0102] Preferably, the pressurized operation includes at least the following: tubing lifting operation, which transports the tubing from the power catwalk 300 to the working platform 100; coupling operation, which lowers the tubing into the well; and the third operation, which performs a screw-coupling operation to complete the coupling of the tubing.

[0103] Preferably, when performing tubing lifting operations, the remote control method includes the following steps:

[0104] S11. Clamping the oil pipe. The remote control center 800 controls the rotation of the winch 420 to bring the traveling car 410 closer to the power catwalk 300, so that the clamp 411 mounted on the traveling car 410 can clamp the oil pipe placed on the transport track 320. The clamp 411 clamps one end of the oil pipe. Preferably, when the clamp 411 reaches the transport track 320, the remote control center 800 controls the slipper 330 to push the oil pipe on the transport track 320, so that one end of the oil pipe enters the clamping range of the clamp 411.

[0105] S12. Confirm successful tubing clamping. The remote control center 800 can confirm whether the clamp 411 has successfully clamped the tubing using images captured by the camera 930 or parameters from the second encoder. If the clamp 411 has successfully clamped the tubing, proceed to step S13. Confirmation can be made by checking whether one end of the tubing has entered the clamp 411 using images captured by the camera 930, or by checking whether the sliding shoe 330 has moved a sufficient distance to push one end of the tubing into the clamp 411 using parameters from the second encoder.

[0106] S13. The hydraulic pipe is lifted. After confirming that the clamp 411 has successfully gripped the hydraulic pipe, the remote control center 800 controls the rotation of the winch 420 to move the traveling block 410 away from the power catwalk 300, causing the hydraulic pipe to rise and begin to detach from the transport track 320. Specifically, the remote control center 800 sends a command to the winch 420, causing it to rotate and retrieve the traction cable, thereby lifting the traveling block 410 and the hydraulic pipe. During the process of the traveling block 410 lifting the hydraulic pipe, the end of the hydraulic pipe connected to the clamp 411 detaches from the transport track 320 first, while the end of the hydraulic pipe not connected to the clamp 411 gradually approaches the work platform 100 under the push of the slipper 330 until it detaches from the transport track 320.

[0107] S14. Initial pipe support. When the traveling trolley 410 leaves the rotation range of the ground manipulator 500 and the end of the oil pipe not connected to the jack 411 has not left the transport track 320, the remote control center 800 controls the ground manipulator 500 to rotate, so that the ground manipulator 500 supports the oil pipe.

[0108] The remote control center 800 can determine the separation status of the oil pipe from the transport track 320 by using images from the camera 930 and the length of the traction cable retrieved by the winch 420. When the traveling trolley 410 leaves the rotation range of the ground manipulator 500 and the end of the oil pipe not connected to the hoist 411 is still on the catwalk, the remote control center 800 controls the ground manipulator 500 to rotate, thus supporting the oil pipe. Specifically, the remote control center 800 adjusts the hydraulic parameters of the second hydraulic telescopic rod 530 via the hydraulic power source 700, causing the second hydraulic telescopic rod 530 to extend and retract, driving the second swing arm 520 to swing around the first base 510, away from the work platform 100. This allows the first guide wheel 540 to contact the oil pipe, ensuring that the oil pipe moves along the first guide wheel 540 during its ascent. This prevents the oil pipe from swaying due to changes in force when separating from the catwalk, and thus avoids a collision between the oil pipe and the work platform 100 when separating from the transport track 320.

[0109] S15. Secondary pipe support. When the traveling carriage 410 leaves the rotation range of the platform robot 600, the remote control center 800 controls the rotation of the platform robot 600, so that the platform robot 600 supports the oil pipe.

[0110] The remote control center 800 determines the lifting status of the oil pipe using images captured by the camera 930 and the length of the traction cable retrieved by the winch 420. When the traveling trolley 410 leaves the rotation range of the platform robot 600 and the end of the oil pipe not connected to the lifting clamp remains on the guide roller, the remote control center 800 controls the platform robot 600 to rotate, thus supporting the oil pipe. Specifically, the remote control center 800 adjusts the hydraulic parameters of the third telescopic rod 630 via the hydraulic power source 700, causing the third telescopic rod 630 to extend and retract, driving the third swing arm 620 to swing around the second base 610. This ensures that the second guide wheel 640 contacts the oil pipe, guaranteeing that the oil pipe moves along the second guide wheel 640 during the ascent, thereby preventing the oil pipe from colliding with the work platform 100 after detaching from the first guide wheel 540 or the guide rollers on the work platform 100.

[0111] When the oil pipe is short or the working platform 100 is high, the working platform 100 can be additionally equipped with several guide rollers. During the oil pipe's ascent, the remote control center 800 controls the ground robot 500 to rotate and approach the working platform 100. After the oil pipe detaches from the first guide wheel 540, the guide rollers on the working platform 100 can continue to guide the oil pipe, preventing collisions between the oil pipe and the working platform 100. Preferably, the guide rollers on the working platform 100 and the first guide wheel 540 of the ground robot 500 are on the same plane.

[0112] Preferably, during the coupling operation, the remote control center 800 adjusts the swing angle of the first swing arm 412 by controlling the extension and retraction of the first hydraulic telescopic rod 414, and adjusts the swing angle of the third swing arm 620 by controlling the extension and retraction of the third hydraulic telescopic rod 630, so that the tubing is vertical and aligned with the wellhead. Preferably, when the first swing arm 412 swings to a specific angle and the third swing arm 620 rotates to a specific angle, the suspended tubing is in a vertical state or tends to be vertical under the action of gravity.

[0113] During the coupling operation, the remote control center 800 adjusts the swing angle of the third swing arm 620 by controlling the extension and retraction of the third hydraulic telescopic rod 630, so that the second guide wheel 640 contacts the oil pipe to provide a force point for the oil pipe and prevent the oil pipe from shaking. Preferably, during the coupling operation, the third swing arm 620 rotates towards the support rod 102, so that the guide roller 240 contacts the rising oil pipe to provide a force point for the oil pipe and prevent the oil pipe from shaking.

[0114] Preferably, the remote control center 800 adjusts the swing angle of the third swing arm 620 by controlling the extension and retraction of the third hydraulic telescopic rod 630, so that the second guide wheel 640 always contacts the oil pipe during the oil pipe lifting and coupling operation to provide a force point for the oil pipe and prevent the oil pipe from shaking.

[0115] Preferably, the remote control center 800 adjusts the length of the telescopic rod based on the pressure sensor data configured on the hydraulic telescopic rod, thereby adjusting the swing angle of the first swing arm 412, the swing angle of the third swing arm 620, and the position of the horn mouth 320.

[0116] The remote control center 800 uses images captured by the camera 930 to confirm whether the oil pipe is close to the flare 212; if the oil pipe is close to the flare 212, the remote control center 800 controls the fourth hydraulic telescopic rod 213 to align the flare 212 with the descending oil pipe.

[0117] Preferably, when performing the screw-on operation, the remote control method includes the following steps:

[0118] S21. Determine if the coupling is successful. Determine if the upper and lower pipes have successfully coupled; if the coupling is successful, proceed to step S12. The remote control center 800 first determines whether the upper and lower pipes have successfully coupled by using the image captured by the camera 930.

[0119] S22, Clamping the pipe. The remote control center 800 controls the main clamp 221 and the backup clamp 223 to clamp the oil pipe via the hydraulic power source 700. The main clamp 221 clamps the upper pipe, and the backup clamp 223 clamps the lower pipe.

[0120] S23, Turning. The remote control center 800 controls the first hydraulic motor 225 to rotate via the hydraulic power source 700 until the turning is completed.

[0121] S24. Loosen the pipe. The remote control center 800 controls the main clamp 221 to loosen the upper pipe and the backup clamp 223 to loosen the lower pipe via the hydraulic power source 700.

[0122] Example 3

[0123] This embodiment provides a remote control system for a remotely controlled gas well live-line working equipment. Preferably, the remote control system provided in this embodiment is applied to the remotely controlled gas well live-line working equipment involved in Embodiments 1 and 2. Preferably, the remote control system includes: a hydraulic power source 700, several detection devices 900, and a remote control center 800.

[0124] A hydraulic power source 700 is used to adjust the hydraulic parameters of several working devices configured on the work platform 100; and the hydraulic power source 700 is connected to the power components of each working device through hydraulic lines. Several testing devices 900 are used to collect data on pressurized operations and the working data of each working device. A remote control center 800 is connected to both the testing devices 900 and the hydraulic power source 700.

[0125] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A remote control type gas well snubbing unit, characterized by, include: A working platform (100) is erected above the drilling site; and the working platform (100) is equipped with several working devices; The power control of the working device is hydraulic; and the working device is connected to the hydraulic power source (700) via hydraulic lines. The hydraulic power source (700) is connected to the remote control center (800) via signal. The remote control center (800) is connected to several detection devices (900) for collecting live operation data and the working data of the working device.

2. The remote controlled pressure containment gas well service apparatus of claim 1 wherein, The working device includes: A wellhead device (200) is installed on the top layer of the working platform (100) for performing relevant pressurized operations; A power catwalk (300) is set on the ground on one side of the work platform (100) for placing and transporting oil pipes on the ground; The lifting device (400) is used to raise or lower the oil pipe; A ground robot (500) is positioned between the work platform (100) and the power catwalk (300) to support the oil pipe; A tabletop robot (600) is located at the top edge of the work platform (100) to support the oil pipe; The power control of the wellhead device (200), the power catwalk (300), the lifting device (400), the ground manipulator (500), and the platform manipulator (600) is hydraulically controlled; and the power components of the wellhead device (200), the power catwalk (300), the lifting device (400), the ground manipulator (500), and the platform manipulator (600) are all connected to the hydraulic power source (700) through hydraulic pipelines. The detection device (900) is used to collect data on pressurized operations and the working data of the wellhead device (200), the power catwalk (300), the lifting device (400), the ground manipulator (500), and the platform manipulator (600).

3. The remote controlled pressure containment gas well service apparatus of claim 2 wherein, The detection device (900) includes: an encoder (910), a pressure sensor (920), and a camera (930). The encoder (910) includes a first encoder, a second encoder, and a third encoder; The first encoder is mounted on the wellhead device (200); The second encoder is disposed on the power cat walkway (300); The third encoder is mounted on the lifting device (400); The pressure sensor (920) is installed on the power assembly of the working device to obtain the hydraulic parameters of the power assembly; The camera (930) is used to capture working images of the pressurized equipment and various working devices.

4. The remote-controlled gas well pressurized operation equipment according to claim 3, characterized in that, The powered catwalk (300) includes: a pipe rack (310), a transport track (320), a slipper (330), a catwalk base (340), and hydraulic outriggers (350). The pipe rack (310) is hinged on at least one side of the catwalk base (340); one end of the pipe rack (310) is hinged on the catwalk base (340), and the other end of the pipe rack (310) is installed with the hydraulic support leg (350); the hydraulic support leg drives the pipe rack (310) to rise and fall; The transportation track (320) is arranged above the catwalk base (340) and is used for placing oil pipes; The sliding shoe (330) is arranged at one end of the transportation track (320) away from the working platform (100), and the sliding shoe (330) can move along the transportation track (320) and is used for pushing the oil pipes placed in the transportation track (320) to the working platform (100).

5. The remote control type gas well pressure operation equipment according to claim 4, wherein The lifting device (400) comprises a traveling block (410) and a winch (420); the winch (420) is connected with the traveling block (410) through a traction steel cable (103), and the winch (420) drives the traveling block (410) to move by winding and unwinding the traction steel cable (103); The winch (420) is arranged on a support rod (102) of the working platform (100); the winch (420) is provided with a third hydraulic motor, and one end of the third hydraulic motor is connected with the traction steel cable (103); The third encoder is arranged on the third hydraulic motor, and the third encoder is in data connection with the remote control center (800); The traveling block (410) comprises a hanging clamp (411), a first swing arm (412), a cross beam (413), a first hydraulic telescopic rod (414), an ear (415), a guide rail (416) and a pulley (417); The hanging clamp (411) is hinged on one end of the first swing arm (412) and is used for clamping oil pipes; The ear (415) is arranged on the cross beam (413) and is used for connecting the traction steel cable (103) and the winch (420); The cross beam (413) is hinged on one end of the first swing arm (412) which is not hinged on the hanging clamp (411); One end of the first hydraulic telescopic rod (414) is hinged on the cross beam (413), and the other end is hinged on the middle part of the first swing arm (412); The first hydraulic telescopic rod (414) is a power component of the traveling block (410), and the first hydraulic telescopic rod (414) is in data connection with the remote control center (800); The traveling block (410) is provided with two guide rails (416), and the two guide rails (416) are arranged in parallel on two sides of the first swing arm (412); The pulley (417) is arranged at two ends of the guide rail (416), and the pulley (417) is sleeved on the guide steel cable (101).

6. The remote control type gas well pressure operation equipment according to claim 5, wherein The ground manipulator (500) comprises a first base (510), a second swing arm (520), a second hydraulic telescopic rod (530) and a first guide wheel (540); The first guide wheel (540) is arranged at one end of the second swing arm (520), and the other end of the second swing arm (520) is connected with the first base (510); The second hydraulic telescopic rod (530) is connected with the first base (510) at one end and connected with the middle part of the second swing arm (520) at the other end; The second hydraulic telescopic rod (530) is a power component of the ground manipulator (500), and the second hydraulic telescopic rod (530) is in data connection with the remote control center (800).

7. The remote control type gas well pressure operation equipment according to claim 6, characterized in that, The table manipulator (600) comprises a second base (610), a third swing arm (620), a third hydraulic telescopic rod (630) and a second guide roller (640); The second guide roller (640) is arranged at one end of the third swing arm (620), and the other end of the third swing arm (620) is connected with the second base (610); The third hydraulic telescopic rod (630) is connected with the second base (610) at one end and connected with the middle part of the third swing arm (620) at the other end; The third hydraulic telescopic rod (630) is a power component of the table manipulator (600), and the third hydraulic telescopic rod (630) is in data connection with the remote control center (800).

8. The remote controlled pressure containment gas well service apparatus of claim 7 wherein, The wellhead device (200) comprises a guide assembly (210); The guide assembly (210) comprises a mounting plate (211), a horn mouth (212), a fourth hydraulic telescopic rod (213) and a sliding block (214); The mounting plate (211) is arranged at the wellhead; The horn mouth (212) is arranged at the middle part of the mounting plate (211) and is used for guiding the suspended tubing during the make-up process; The fourth hydraulic telescopic rod (213) is connected with the horn mouth (212) and is used for adjusting the position of the horn mouth (212) on the mounting plate (211); The fourth hydraulic telescopic rod (213) is a power component of the guide assembly (210), and the fourth hydraulic telescopic rod (213) is in data connection with the remote control center (800).

9. The remote controlled pressure containment gas well intervention apparatus according to claim 8, characterized in that, The wellhead device (200) further comprises an iron roughneck (220); The iron roughneck (220) comprises a main clamp (221), a rotary mechanism (222), a spare clamp (223), a first hydraulic cylinder (224), a first hydraulic motor (225), a second hydraulic cylinder (226), a first housing (227), a through hole (228), a second housing (229), a mounting lug (230), a sliding rod (231), a helical spring (232) and a connecting rod (233); The main clamp (221) is used for clamping the upper pipeline, and the power component of the main clamp (221) is configured as the first hydraulic cylinder (224); The rotating mechanism (222) is used to drive the main clamp (221) to rotate; the power component of the rotating mechanism (222) is configured as a first hydraulic motor (225); The standby clamp (223) is used to clamp a lower pipeline; the power component of the standby clamp (223) is configured as a second hydraulic cylinder (226); The first hydraulic cylinder (224), the first hydraulic motor (225) and the second hydraulic cylinder (226) are respectively connected with the remote control center (800) in data. The main clamp (221) is configured with the first shell (227); the first shell (227) is elastically connected with the rotating mechanism (222) through four elastic components; The mounting lug (230) is arranged at a position corresponding to the elastic component on the first shell (227); The slide rod (231) and the helical spring (232) sleeved on the slide rod (231) constitute the elastic component; The slide rods (231) located on the same side of the first shell (227) are connected with the same connecting rod (233); The through hole (228) is arranged on one side of the first shell (227), and the guide component (210) is arranged on the side of the first shell (227) where the through hole (228) is arranged; The standby clamp (223) is configured with the second shell (229); the second shell (229) is fixedly connected with the rotating mechanism (222).

10. A remote control system for a remote control type gas well snubbing unit, characterized by, Comprise: A hydraulic power source (700) is used to adjust the hydraulic parameters of a plurality of working devices arranged on the working platform (100); and the hydraulic power source (700) is connected with the power components of the working devices through hydraulic pipelines; A plurality of detection devices (900) are used to collect data of the work under pressure and the working data of the working devices; The remote control center (800) is connected with the detection devices (900) and the hydraulic power source (700) in data.

Images