Adjusting device for belt tension of tensioning wheel of carding machine

Abstract

The utility model relates to the technical field of carding machines, in particular to a carding machine tensioning wheel belt tension adjusting device which comprises a first mounting plate and a second mounting plate, a first rotating roller and a second rotating roller are arranged between the first mounting plate and the second mounting plate, and rotating shafts are fixed to the two ends of the first rotating roller and the two ends of the second rotating roller. A pressing roller is arranged between the first rotating roller and the second rotating roller; the first mounting plate and the second mounting plate are arranged on the rack, the five bearings are arranged in the first mounting plate and the second mounting plate, a driving mechanism is arranged on the outer side of the first mounting plate, and adjusting mechanisms are arranged in the first mounting plate and the second mounting plate. Through cooperative use of the bearing, the rotating shaft and the driving mechanism, rotation of the first rotating roller and the second rotating roller which are used for conveying cotton threads is more stable, and through cooperative use of the adjusting mechanism and the pressing roller, the tension degree of the cotton threads during conveying can be adjusted in time.

Description

Technical Field

[0001] This utility model relates to the field of carding machine technology, specifically to a device for adjusting the tension of the tensioner belt of a carding machine. Background Technology

[0002] A carding machine is mainly used to comb and process fibrous materials such as cotton, wool, and synthetic fibers, turning them into uniform, soft, and smooth fiber bundles for subsequent spinning and weaving processes. It improves cotton utilization and the quality of textiles, playing a vital role in the textile industry. The working principle of a carding machine is to use a series of carding components to comb, open, mix, and remove impurities from the fiber material, creating uniform fiber bundles.

[0003] In some existing carding machines, the bearing clearance of the tensioning wheel of the small pressure roller in the faucet coiler drive is too small, and the tension of the flat belt is too large, resulting in a short service life of the tensioning wheel and damage to it. If the belt tension is too small, it is easy to slip and run off-track, making it unusable. In addition, currently, when using carding machines, operators cannot adjust the tension of the cotton thread in time. However, the improper tension will affect the carding effect of the carding machine on the cotton fibers. If the tension is too loose, the cotton fibers will not be combed sufficiently, and cotton knots and impurities will easily remain. If the tension is too tight, it may damage the cotton fibers, causing the fibers to break and form new cotton knots. Utility Model Content

[0004] The purpose of this invention is to provide a device for adjusting the tension of the tensioner belt of a carding machine, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for adjusting the tension of a tensioning belt on a carding machine, comprising a first mounting plate and a second mounting plate, wherein two rotating rollers for conveying cotton thread are disposed between the first mounting plate and the second mounting plate, and further comprising:

[0006] Limiting rings are fixed at both ends of the first and second rotating rollers to prevent the cotton thread from slipping off the rollers. Both ends of the first and second rotating rollers are fixed with rotating shafts. A pressure roller for adjusting the tension of the cotton thread is provided between the first and second rotating rollers.

[0007] Five bearings for improving rotational stability are provided inside the first mounting plate and the second mounting plate. The first mounting plate has three bearings and the second mounting plate has two bearings. The outer side of the first mounting plate is provided with a drive mechanism for driving the first and second rotating rollers to rotate. The inside of both the first and second mounting plates is provided with an adjustment mechanism for driving the pressure roller to move.

[0008] Preferably, the bearing includes an inner ring disposed on the outside of the rotating shaft, an outer ring disposed on the outside of the inner ring, a plurality of balls disposed between the inner ring and the outer ring, and a cage sleeved on the outside of the balls.

[0009] Preferably, one side of the inner ring of each of the three bearings in the first mounting plate is fixed with a connecting shaft, and the connecting shaft is rotatably connected to the inner wall of the first mounting plate.

[0010] Preferably, the drive mechanism includes a support frame fixed to one side of the first mounting plate, a motor is mounted on the inner side of the support frame, and the output end of the motor is mounted to one end of a connecting shaft via a coupling.

[0011] Preferably, a drive pulley is fixed at the end of the connecting shaft away from the motor, and two mirror-mounted drive belts are driven to the outer side of the drive pulley. A driven pulley is driven to the inner side of each of the two drive belts, and the driven pulley is fixed to one end of the connecting shaft.

[0012] Preferably, the adjustment mechanism includes a slot formed inside the second mounting plate, a movable plate is disposed inside the slot, an adjustment rod is threadedly connected to the inner wall of the movable plate, a turntable is fixed to the top of the adjustment rod, and the top of the adjustment rod is rotatably connected to the inner wall of the slot.

[0013] Preferably, the inner wall of the empty slot is provided with a sliding groove, and a slider is slidably connected to the inner wall of the sliding groove, the slider being fixed to the outer side of the moving plate.

[0014] Preferably, a connecting rod is fixed to one side of the movable plate, and a base is fixed to one end of the connecting rod, with the base rotatably connected to one end of the pressure roller.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention replaces the tensioning wheel in the existing carding machine with a large bearing for direct drive. Through the coordinated use of the bearing, shaft, and drive mechanism, the rotation of the first and second rotating rollers used for conveying cotton thread is made more stable, extending the service life of the flat belt and preventing the flat belt from running off-track or slipping. Through the coordinated use of the adjustment mechanism and pressure roller, the tension of the cotton thread can be adjusted in a timely manner, avoiding the effect of improper tension on the carding machine's combing effect on cotton fibers. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a preferred embodiment of the tension adjustment device for the tension wheel belt of a carding machine provided by this utility model;

[0018] Figure 2A cross-sectional view of the first mounting plate and the second mounting plate provided for this utility model;

[0019] Figure 3 A schematic diagram of the bearing structure provided by this utility model;

[0020] Figure 4 A schematic diagram of the drive mechanism provided by this utility model;

[0021] Figure 5 A schematic diagram of the structure for the movement of the pressure roller provided by this utility model;

[0022] Figure 6 A schematic diagram of the adjustment mechanism provided by this utility model.

[0023] In the diagram: 1. First mounting plate; 2. Second mounting plate; 3. First rotating roller; 4. Second rotating roller; 5. Limiting ring; 6. Rotating shaft; 7. Pressure roller; 8. Bearing; 81. Inner ring; 82. Outer ring; 83. Ball bearing; 84. Cage; 85. Connecting shaft; 9. Drive mechanism; 91. Support frame; 92. Motor; 93. Drive pulley; 94. Transmission belt; 95. Driven pulley; 10. Adjustment mechanism; 101. Empty groove; 102. Moving plate; 103. Adjusting rod; 104. Turntable; 105. Slide groove; 106. Slider; 107. Connecting rod; 108. Base. Detailed Implementation

[0024] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0025] Please see Figure 1-6 As shown, a tension adjustment device for the tensioner belt of a carding machine includes a first mounting plate 1 and a second mounting plate 2. Two rotating rollers, a first rotating roller 3 and a second rotating roller 4, for conveying cotton thread are disposed between the first mounting plate 1 and the second mounting plate 2. The first mounting plate 1 and the second mounting plate 2 work together to support the first rotating roller 3 and the second rotating roller 4. The first mounting plate 1 and the second mounting plate 2 are mounted on the carding machine. The coordinated use of the first rotating roller 3 and the second rotating roller 4 allows for stable conveying of the processed cotton thread. The device also includes:

[0026] Limiting rings 5 ​​are fixed at both ends of the first rotating roller 3 and the second rotating roller 4 to prevent the cotton thread from slipping off the rollers. By setting limiting rings 5 ​​at both ends of the first rotating roller 3 and the second rotating roller 4, the cotton thread can be prevented from slipping off the first rotating roller 3 and the second rotating roller 4 during conveying. A rotating shaft 6 is fixed at both ends of the first rotating roller 3 and the second rotating roller 4. The rotating shaft 6 can connect the first rotating roller 3 and the second rotating roller 4 and support their rotation. A pressure roller 7 is set between the first rotating roller 3 and the second rotating roller 4 to adjust the tension of the cotton thread. By setting the pressure roller 7, the cotton thread conveyed on the first rotating roller 3 and the second rotating roller 4 can be pressed to adjust the tension of the cotton thread.

[0027] Five bearings 8 are installed inside the first mounting plate 1 and the second mounting plate 2 to improve rotational stability. Three bearings 8 are installed inside the first mounting plate 1, and two bearings 8 are installed inside the second mounting plate 2. Installing bearings 8 inside the first mounting plate 1 and the second mounting plate 2 facilitates the rotation of the shafts 6 at both ends of the first rotating roller 3 and the second rotating roller 4 within the bearings 8, improving the rotational stability of the shafts 6, and thus improving the rotational stability of the first rotating roller 3 and the second rotating roller 4. Each bearing 8 includes an inner ring 81 located outside the shaft 6, an outer ring 82 located outside the inner ring 81, and a plurality of balls 83 disposed between the inner ring 81 and the outer ring 82. A cage 84 is fitted around the outer side of each ball 83. The inner ring 81 and the outer ring 82 work together to facilitate the rolling of several balls 83 between the inner ring 81 and the outer ring 82. Since the outer ring 82 is fixed in the first mounting plate 1 and the second mounting plate 2, the inner ring 81 can rotate in the outer ring 82 by the rolling of several balls 83 when it rotates. By setting the retainer 84, the several balls 83 can be divided and limited at equal distances to prevent the several balls 83 from contacting each other. One side of the inner ring 81 of the three bearings 8 in the first mounting plate 1 is fixed with a connecting shaft 85. The connecting shaft 85 is rotatably connected to the inner wall of the first mounting plate 1. Three bearings 8 are installed in the first mounting plate 1, two of which correspond to the two bearings 8 installed in the second mounting plate 2, and are used to support the rotation of the first rotating roller 3 and the second rotating roller 4.

[0028] A drive mechanism 9 is provided on the outer side of the first mounting plate 1 to drive the first rotating roller 3 and the second rotating roller 4 to rotate. The drive mechanism 9 provides power to drive the first rotating roller 3 and the second rotating roller 4 to rotate, thereby conveying cotton thread. The drive mechanism 9 includes a support frame 91 fixed to one side of the first mounting plate 1. The support frame 91 supports and mounts a motor 92, which is detachable. The motor 92 is mounted on the inner side of the support frame 91. The output end of the motor 92 is mounted to one end of a connecting shaft 85 via a coupling. A drive pulley 93 is fixed to the end of the connecting shaft 85 away from the motor 92. The motor 92 is connected to the middle part of the three bearings 8 inside the first mounting plate 1 via a coupling. The bearing 8 is connected to the connecting shaft 85, so that while the motor 92 drives the connecting shaft 85 to rotate, the connecting shaft 85 can also rotate within the bearing 8, improving the stability of the motor 92 drive. The outer side of the drive pulley 93 is connected to two mirror-mounted drive belts 94, and the inner side of each of the two drive belts 94 is connected to a driven pulley 95. The driven pulley 95 is fixed to one end of the connecting shaft 85. By setting the drive pulley 93, the two mirror-mounted drive belts 94 can be driven to rotate simultaneously. The rotation of the two drive belts 94 can drive the two driven pulleys 95 to rotate simultaneously, so that the first rotating roller 3 and the second rotating roller 4 connected by the two bearings 8 rotate synchronously.

[0029] Both the first mounting plate 1 and the second mounting plate 2 are equipped with an adjustment mechanism 10 for moving the pressure roller 7. The adjustment mechanism 10 allows for adjustment of the height of the pressure roller 7, thereby adjusting the tension of the cotton thread conveyed on the first rotating roller 3 and the second rotating roller 4, improving the ease of operation for workers. The adjustment mechanism 10 includes a slot 101 formed inside the second mounting plate 2. A movable plate 102 is installed inside the slot 101, facilitating the vertical movement of the movable plate 102 within the slot. The inner diameter of the slot 101 is the same as the size of the movable plate 102. The inner wall of the movable plate 102 is threaded with an adjusting rod 103. A turntable 104 is fixed to the top of the adjusting rod 103, and the top of the adjusting rod 103 is rotatably connected to the inner wall of the slot 101. The adjusting rod 103 in the first mounting plate 1 is unthreaded, while the adjusting rod 103 in the second mounting plate 2 has an externally threaded screw. The operator rotates the threaded adjusting rod 103 in the second mounting plate 2 via the turntable 104. Because the threaded adjusting rod 103 in the second mounting plate 2 is threadedly connected to the movable plate 102, when the threaded adjusting rod 103 in the second mounting plate 2 rotates, the movable plate 102... The plate 102 moves up and down as the threaded adjusting rod 103 rotates. A groove 105 is formed on the inner wall of the slot 101, and a slider 106 is slidably connected to the inner wall of the groove 105. The slider 106 is fixed to the outer side of the moving plate 102. By fixing the slider 106 to the outer side of the moving plate 102 and forming a groove 105 in the slot 101 that matches the slider 106, the moving plate 102 can move while simultaneously causing the slider 106 to slide within the groove 105. This limits the movement of the moving plate 102, preventing it from rotating along with the adjusting rod 103. To improve the stability of the moving plate 102, a connecting rod 107 is fixed on one side of the moving plate 102, and a base 108 is fixed at one end of the connecting rod 107. The base 108 is rotatably connected to one end of the pressure roller 7. By setting the connecting rod 107, the base 108 can be connected to the moving plate 102. When the moving plate 102 moves, it can drive the base 108 to move as well. Since the pressure roller 7 is installed in two symmetrical bases 108, the base 108 can drive the pressure roller 7 to move while it moves, thereby adjusting the tension of the cotton thread conveyed on the first rotating roller 3 and the second rotating roller 4.

[0030] Working principle: When the operator uses the carding machine to process and convey cotton thread, the cotton thread is conveyed by the cooperation of the first rotating roller 3 and the second rotating roller 4 inside the carding machine. During conveying, the rotation of the first rotating roller 3 and the second rotating roller 4 is made more stable by the cooperation of the drive mechanism 9 and the five bearings 8 in the first mounting plate 1 and the second mounting plate 2. At the same time, the operator can adjust the height of the pressure roller 7 through the adjustment mechanism 10. Moving the pressure roller 7 can adjust the tension of the cotton thread conveyed on the first rotating roller 3 and the second rotating roller 4, improving the operator's ease of operation.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A device for adjusting the tension of the belt of a gill card tensioner, comprising a first mounting plate (1) and a second mounting plate (2), between which two first rotating rollers (3) and second rotating rollers (4) for transporting the thread are arranged, characterized in that, Also include: The limiting ring (5) for preventing cotton thread from being off the roller is fixed at both ends of the first rotating roller (3) and the second rotating roller (4), the rotating shaft (6) is fixed at both ends of the first rotating roller (3) and the second rotating roller (4), and the pressure roller (7) for adjusting the tension of the cotton thread is arranged between the first rotating roller (3) and the second rotating roller (4); Five bearings (8) for improving rotation stability are arranged inside the first mounting plate (1) and the second mounting plate (2), the number of bearings (8) arranged inside the first mounting plate (1) is three, the number of bearings (8) arranged inside the second mounting plate (2) is two, the drive mechanism (9) for driving the first rotating roller (3) and the second rotating roller (4) to rotate is arranged on the outside of the first mounting plate (1), and the adjusting mechanism (10) for driving the pressure roller (7) to move is arranged inside the first mounting plate (1) and the second mounting plate (2).

2. A device for regulating the tension of the belt of the stretching roller of a carding machine according to claim 1, characterized in that: The bearing (8) comprises an inner ring (81) arranged on the outside of the rotating shaft (6), an outer ring (82) arranged on the outside of the inner ring (81), and a plurality of rolling balls (83) arranged between the inner ring (81) and the outer ring (82), and the outer side of the rolling ball (83) is sleeved with a retainer (84).

3. A device for regulating the tension of the belt of a condenser drum according to claim 2, characterized in that: The side of the inner ring (81) of the three bearings (8) in the first mounting plate (1) is fixed with a connecting shaft (85), and the connecting shaft (85) is rotatably connected to the inner wall of the first mounting plate (1).

4. A device for regulating the tension of the belt of the stretching roller of a carding machine according to claim 1, characterized in that: The drive mechanism (9) comprises a support frame (91) fixed on one side of the first mounting plate (1), a motor (92) mounted on the inner side of the support frame (91), and an output end of the motor (92) connected to one end of the connecting shaft (85) through a shaft coupling.

5. A device for regulating the tension of the belt of a condenser drum according to claim 4, characterized in that: The end of the connecting shaft (85) away from the motor (92) is fixed with a driving pulley (93), the outer side of the driving pulley (93) is drivingly connected with two mirror-symmetrical transmission belts (94), the inner sides of the two transmission belts (94) are drivingly connected with two driven pulleys (95), and the driven pulleys (95) are fixed on one end of the connecting shaft (85).

6. A device for regulating the tension of the belt of the stretching roller of a carding machine according to claim 1, characterized in that: The adjusting mechanism (10) comprises a hollow groove (101) formed in the second mounting plate (2), a moving plate (102) arranged in the hollow groove (101), a threaded rod (103) threadedly connected to the inner wall of the moving plate (102), a rotating disc (104) fixed to the top end of the threaded rod (103), and the top end of the threaded rod (103) is rotatably connected to the inner wall of the hollow groove (101).

7. A device for regulating the tension of the belt of a condenser drum according to claim 6, characterized in that: The inner wall of the hollow groove (101) is provided with a sliding groove (105), the inner wall of the sliding groove (105) is slidingly connected with a sliding block (106), and the sliding block (106) is fixed to the outer side of the moving plate (102).

8. A device for regulating the tension of the belt of a condenser cylinder, according to claim 6, characterized in that: The side of the moving plate (102) is fixed with a connecting rod (107), one end of the connecting rod (107) is fixed with a base (108), and the base (108) is rotatably connected to one end of the pressure roller (7).

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