Double-input right-angle shaft bevel gear speed reducer for stirring industry

Abstract

The utility model relates to the technical field of mechanical transmission, and discloses a double-input right-angle shaft bevel gear reducer used in the stirring industry, which comprises a box body, an output shaft is arranged in the center of the interior of the box body, the exterior of the output shaft is rotatably connected with a bull gear, gear shafts are arranged on both sides of the exterior of the bull gear, and the gear shafts are connected with the bull gear. A bevel gear is arranged outside the gear shaft, bevel gear shafts are installed on the two sides of the exterior of the box body, the axes of the bevel gear shafts are perpendicular to the axis of the output shaft, the exteriors of the bevel gear shafts are meshed with the exteriors of the bevel gears, and connecting flanges are fixedly connected to the two sides of the box body. The driving end of the motor is fixedly connected to the outer portion of the bevel gear shaft. According to the double-power input structure, the specification of the motor is reduced, the output torque of the speed reducer is not affected, the small-size motor can be fixed to the speed reducer through the connecting flange, installation is easy and convenient, and installation of the motor does not need to be additionally considered.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical drive technical field especially relates to a double input right angle shaft bevel gear reducer for mixing industry. BACKGROUND

[0002] The reducer matches the rotating speed and transmits the torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery. Especially in the mixing industry, the straight bevel gear reducer with single input and vertical installation is mostly used for mixing.

[0003] The double input right angle shaft bevel gear reducer mainly comprises an input shaft, an intermediate transition gear set, a right angle reversing mechanism and an output shaft. Its function is to reasonably distribute and convert the input of two power sources, realize right angle steering output, provide efficient and stable transmission for the mixing industry, and meet the complex mixing working condition requirements.

[0004] In the prior art, the motor of the single input reducer is heavy in weight, expensive in price, and the foot installation of the motor needs to be considered additionally. The mixing industry reducer installation surface bottom is usually provided with a hydraulic lifting mechanism. The hydraulic lifting mechanism drives the hydraulic rack to lift through hydraulic drive. However, the gravity center of the asymmetric structure reducer is difficult to determine, and the installation position of the hydraulic rack is difficult to grasp, so that the lifting process is not stable, the mixing industry is mostly downward, there is a risk of oil leakage, and the equipment is damaged. Therefore, a double input right angle shaft bevel gear reducer for mixing industry is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a double input right angle shaft bevel gear reducer for mixing industry, which aims at improving the problems of single input reducer motor in the prior art, such as heavy weight, high price, additional consideration of foot installation, and the installation surface bottom of the mixing industry, the hydraulic lifting mechanism is difficult to determine the gravity center due to the asymmetric structure, the installation position is difficult to grasp, the lifting is not stable, and the shaft is downward, which has the risk of oil leakage and damages the equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A double input right angle shaft bevel gear reducer for mixing industry, comprising a box body, the inside of the box body is provided with an output shaft, the outside of the output shaft is rotatably connected with a large gear, the outside of the large gear is provided with a gear shaft on both sides, the outside of the gear shaft is provided with a bevel gear, the outside of the box body is provided with a bevel gear shaft on both sides, the axis of the bevel gear shaft is perpendicular to the axis of the output shaft, the outside of the bevel gear shaft is engaged with the outside of the bevel gear, the both sides of the box body are fixedly connected with a connecting flange, and the outside of the box body is fixedly connected with a driving assembly.

[0008] As a further description of the above technical scheme:

[0009] The driving assembly comprises two motors, the outer portions of the two motors are mounted on the outer portion of the connecting flange, and the driving ends of the motors are fixedly connected to the outer portion of the bevel pinion shaft.

[0010] Further description of the above technical solution is as follows:

[0011] The outer portion of the box is provided with an oil separation sleeve, the inner portion of the box is filled with lubricating oil, and the outer portion of the output shaft is provided with a shaft sleeve.

[0012] Further description of the above technical solution is as follows:

[0013] The outer portion of the shaft sleeve is provided with an oil throwing ring, and the box is designed in a left-right symmetrical mode.

[0014] Further description of the above technical solution is as follows:

[0015] The inner wall of the box is provided with a bearing, and the bearing is provided with a dry oil lubricating system.

[0016] The utility model has the advantages of the following beneficial effects:

[0017] In the utility model, two motors are high-performance AC asynchronous motors, which have the characteristics of high efficiency and energy saving, the structure of double power input reduces the size of the motor and does not affect the torque output of the speed reducer, the small-sized motor can be fixed on the speed reducer through the connecting flange, and the motor is easy to install and does not need to be additionally considered for installation, which is economical and practical, the oil separation sleeve is made of oil-resistant rubber material, has good sealing performance and high temperature resistance, and effectively prevents lubricating oil from leaking. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A sectional view of a double-input right-angle shaft bevel gear reducer for the mixing industry is provided for the utility model;

[0019] Figure 2 A front structure schematic view of a double-input right-angle shaft bevel gear reducer for the mixing industry is provided for the utility model.

[0020] LEGEND:

[0021] 1, box; 2, output shaft; 3, large gear; 4, gear shaft; 5, bevel gear; 6, bevel pinion shaft; 7, connecting flange; 8, motor; 9, dry oil lubricating system; 10, oil separation sleeve; 11, lubricating oil; 12, shaft sleeve; 13, oil throwing ring; 14, bearing. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] With reference to Figure 1 And Figure 2 An embodiment provided by the utility model: a double-input right-angle shaft bevel gear reducer for the mixing industry, comprising a box body 1, the box body 1 is made of high-strength cast iron material, which ensures its good wear resistance and corrosion resistance, and also has excellent shock resistance, ensuring long-term stable operation. This design enables the entire device to maintain high efficiency in harsh working environments. The inside of the box body 1 is centrally provided with an output shaft 2, which is used to output and transmit driving force. The outside of the output shaft 2 is rotatably connected with a large gear 3, and the position change of the large gear 3 can drive the output shaft 2 to change position. The outside of the large gear 3 is provided with a gear shaft 4 on both sides, and the position change of the gear shaft 4 can drive the large gear 3 to change position. The outside of the gear shaft 4 is provided with a bevel gear 5, and the position change of the bevel gear 5 can drive the gear shaft 4 to change position. The outside of the box body 1 is provided with a bevel gear shaft 6 on both sides, and the axis of the bevel gear shaft 6 is perpendicular to the axis of the output shaft 2. The outside of the bevel gear shaft 6 is engaged with the outside of the bevel gear 5, and the position change of the bevel gear shaft 6 can drive the bevel gear 5 to change position. The two sides of the box body 1 are fixedly connected with a connecting flange 7, and the box body 1 has a fixed position effect on the two connecting flanges 7.

[0024] The outside of the box body 1 is fixedly connected with a driving assembly, which comprises two motors 8. The outside of the two motors 8 is mounted on the outside of the connecting flange 7, and the connecting flange 7 has a fixed position effect on the outside of the motor 8. The driving end of the motor 8 is fixedly connected to the outside of the bevel gear shaft 6. When the motor 8 is started, the position change of the driving end of the motor 8 can drive the bevel gear shaft 6 to rotate. The motor 8 selects a high-performance AC asynchronous motor, which has the characteristics of high efficiency and energy saving, and can effectively reduce energy consumption costs. At the same time, this motor 8 also has good overload protection capability, and can operate stably even in extreme working conditions. The motor 8 not only has the characteristics of high efficiency and energy saving, but also adopts advanced cooling technology, which ensures that the motor 8 can still maintain good heat dissipation effect under long-time high-load operation, thereby prolonging the service life of the motor 8 and reducing the maintenance requirements.

[0025] The outer part of the box 1 is equipped with an oil separation sleeve 10, and the inside of the box 1 is filled with lubricating oil 11. The height of the lubricating oil 11 inside the box 1 is lower than that of the oil separation sleeve 10, so that the bottom lubricating oil 11 is isolated from the oil separation sleeve 10. The output shaft 2 is equipped with a shaft sleeve 12. The outer part of the shaft sleeve 12 is equipped with an oil throwing ring 13, which can throw the oil dripping from the top into the bottom through rotation, completely avoiding the lubricating oil 11 entering the lower bearing 14.

[0026] The oil separation sleeve 10 is made of oil-resistant rubber material, which has good sealing performance and high temperature resistance, effectively preventing the leakage of lubricating oil 11. At the same time, the design of the oil throwing ring 13 can ensure that the lubricating oil 11 will not enter the bearing 14 area, thereby prolonging the service life of the bearing 14. The material selection of the oil separation sleeve 10 not only considers its oil resistance, but also pays attention to environmental protection requirements, using recyclable materials to reduce the impact on the environment. In addition, the oil throwing ring 13 is precisely machined and hardened, improving its wear resistance and fatigue strength.

[0027] The inner wall of the box 1 is equipped with a bearing 14, and the box 1 has a fixed position for the bearing 14. The bearing 14 is equipped with a setting 15 to avoid the risk of oil leakage from the shaft bottom. The box 1 adopts a left-right symmetrical design, which not only looks beautiful and elegant, but also improves the stability and balance of the structure. The dry oil lubrication system 9 further reduces the maintenance requirements and reduces the operating cost. The dry oil lubrication system 9 uses long-acting lubricating grease, which can adapt to various complex working conditions and provide long-lasting lubrication effect, reducing the downtime and maintenance workload of the equipment. This system can also adjust the amount of lubricant according to actual needs to achieve precise control.

[0028] Working principle: the box 1 ensures its good wear resistance and corrosion resistance, while having excellent anti-seismic performance, the output shaft 2 is used to output and transmit driving force, the position change of the large gear 3 can drive the output shaft 2 to change position, the position change of the gear shaft 4 can drive the large gear 3 to change position, the position change of the bevel gear 5 can drive the gear shaft 4 to change position, the axis of the bevel gear shaft 6 is perpendicular to the axis of the output shaft 2, the position change of the bevel gear shaft 6 can drive the position change of the bevel gear 5, two motors 8 select high-performance AC asynchronous motor, with the characteristics of high efficiency and energy saving, can effectively reduce the energy consumption cost, the lubricating oil 11 in the box 1 is lower than the height of the oil separation sleeve 10, so that the bottom lubricating oil 11 is isolated outside the oil separation sleeve 10, the oil throwing ring 13 throws the oil dripping from the upper part into the bottom by rotating, completely avoids the lubricating oil 11 into the lower bearing 14. The oil separation sleeve 10 is made of oil-resistant rubber material, which has good sealing performance and high temperature resistance, effectively preventing the lubricating oil 11 from leaking. The design of the oil throwing ring 13 can ensure that the lubricating oil 11 will not enter the bearing 14 area, thereby prolonging the service life of the bearing 14, the dry oil lubrication system 9 further reduces the maintenance requirement, reduces the operation cost, and the whole speed reducer is also a left-right symmetrical structure, which not only simplifies the equipment installation, but also the symmetrical speed reducer can effectively reduce the rotational inertia of the system, so that the system can respond to changes more quickly and accurately, timely control start-stop and speed change, and the dry well seal is also prevented from oil leakage of the output end, avoiding damage to the equipment.

[0029] Finally, it should be pointed out that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A double input right angle bevel gear reducer for the mixing industry comprising a casing (1) characterized by: The inside of the box (1) is provided with an output shaft (2), the outside of the output shaft (2) is rotatably connected with a large gear (3), the outside of the large gear (3) is mounted with gear shafts (4) on both sides, the outside of the gear shaft (4) is provided with a bevel gear (5), the outside of the box (1) is mounted with bevel gear shafts (6) on both sides, the axis of the bevel gear shaft (6) is perpendicular to the axis of the output shaft (2), the outside of the bevel gear shaft (6) is engaged with the outside of the bevel gear (5), both sides of the box (1) are fixedly connected with connecting flanges (7), and the outside of the box (1) is fixedly connected with a driving assembly.

2. A double input right angle bevel gear reducer for the mixing industry as claimed in claim 1, wherein: The driving assembly comprises two motors (8), the outside of the two motors (8) is mounted on the outside of the connecting flange (7), and the driving end of the motor (8) is fixedly connected on the outside of the bevel gear shaft (6).

3. A double input right angle bevel gear reducer for the mixing industry as claimed in claim 2, wherein: The outside of the box (1) is mounted with an oil separation sleeve (10), the inside of the box (1) is filled with lubricating oil (11), and the outside of the output shaft (2) is provided with a shaft sleeve (12).

4. A double input right angle bevel gear reducer for the mixing industry as claimed in claim 3, wherein: The outside of the shaft sleeve (12) is provided with an oil throwing ring (13), and the box (1) adopts left-right symmetrical design.

5. A double input right angle bevel gear reducer for the mixing industry as claimed in claim 1, wherein: The inner wall of the box (1) is provided with a bearing (14), and the bearing (14) is provided with a dry oil lubrication system (9).

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