Fracture-resistant and pressure-resistant refractory brick

By incorporating interlocking grooves, interlocking plates, and reinforcing ribs into the refractory bricks, the problems of insufficient strength of the lightweight insulation layer and complex installation of the carbon fiber insulation board are solved. This achieves improved compressive and flexural strength, simplifies installation, and ensures a stable connection of the refractory bricks.

CN223741241UActive Publication Date: 2025-12-30ZHENGZHOU HUAWEI REFRACTORIES
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Patent Information

Application Number
CN202422556200.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-12-30
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing refractory bricks have weak lightweight insulation layers with low strength and compressive strength, and the installation process of the insulation carbon fiber boards is complicated and difficult to operate.

Method used

The design employs a refractory material layer, a lightweight insulation layer, and a heat-insulating carbon fiber board layer. By setting interlocking grooves and interlocking plates at both ends of the lightweight insulation layer and inserting reinforcing ribs inside, the installation process of the heat-insulating carbon fiber board is simplified and the overall strength is enhanced by utilizing the cooperation between the reinforcing ribs and the connecting holes.

Benefits of technology

It significantly improves the compressive and flexural strength of refractory bricks, simplifies the installation process of heat-insulating carbon fiber boards, ensures a tight connection between refractory bricks, and constructs a more stable and reliable refractory structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fracture-resistant and pressure-resistant refractory brick which comprises a refractory material layer, a light heat insulation layer and a heat insulation carbon fiber plate layer, and the refractory material layer and the heat insulation carbon fiber plate layer are arranged on the two surfaces of the light heat insulation layer respectively. Two buckling grooves are formed in the sides, close to the heat insulation carbon fiber plate layer, of the two ends of the light heat insulation layer, and two buckling plates connected with the buckling grooves in a buckling mode are integrally formed at the two ends of the heat insulation carbon fiber plate layer. The integral strength is obviously enhanced through the built-in reinforcing ribs, the assembly of the heat-insulating carbon fiber plate layer is simplified by innovatively adopting the buckling design, and meanwhile, the tightness and firmness among the refractory bricks during piling are ensured by utilizing the mutual connection of the embedding blocks, the embedding grooves and the reinforcing ribs, so that the refractory structure which is more stable and reliable and has excellent compression resistance and folding resistance is constructed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to refractory brick technical field especially is with a kind of anti-bending pressure-resistant refractory brick. BACKGROUND

[0002] In industrial production and high-temperature environment, as the key thermal equipment component, the performance of refractory brick is directly related to the safe operation and energy efficiency of equipment. Traditional refractory brick design often focuses on the refractory performance and thermal insulation effect of the material, but with the continuous progress of technology and the increasing diversification of application requirements, higher requirements are put forward for the comprehensive performance of refractory brick.

[0003] Prior art such as the Chinese utility model patent refractory brick with authorization announcement number CN206683409U applied by our company on April 20, 2017, comprises a brick body, the brick body is composed of a working layer made of refractory material and a heat insulation layer made of light material, a positioning groove is formed on the lower surface of the heat insulation layer, the positioning groove is sequentially connected by an inverted trapezoidal part with upper wide and lower narrow and an expansion part from top to bottom, the inverted trapezoidal part is an isosceles trapezoidal structure, and a heat insulation carbon fiber plate with the same structure is embedded in the positioning groove.

[0004] The inventor believes that although the light heat insulation layer has excellent heat insulation performance, its strength and compression resistance are relatively weak; in addition, the internal structure of the positioning groove is complex and contains multiple corners, which also brings inconvenience to the installation process of the heat insulation carbon fiber plate, especially when installed by insertion, the operation difficulty is large.

[0005] Therefore, the utility model aims to provide an anti-bending pressure-resistant refractory brick, which improves the compression resistance and bending resistance of the material and simplifies the installation process of the heat insulation carbon fiber plate, effectively solving the above problems. CONTENT OF THE UTILITY MODEL

[0006] In view of the above problems, the utility model provides an anti-bending pressure-resistant refractory brick to overcome the defects of the prior art.

[0007] To achieve the above purpose, the utility model provides an anti-bending pressure-resistant refractory brick, which comprises a refractory material layer, a light heat insulation layer and a heat insulation carbon fiber plate layer, the refractory material layer and the heat insulation carbon fiber plate layer are respectively arranged on the two surfaces of the light heat insulation layer, two buckling grooves are arranged on the side of the light heat insulation layer close to the heat insulation carbon fiber plate layer at both ends, two buckling plates connected with the buckling grooves are integrally formed at both ends of the heat insulation carbon fiber plate layer, a reinforcing rib is movably inserted into the light heat insulation layer, and the reinforcing rib is connected with the two buckling plates at both ends.

[0008] Preferably, the buckle plate is provided with a first connecting hole, the lightweight thermal insulation layer is provided with a second connecting hole connecting two buckle grooves, and the reinforcing rib is limited in the first connecting hole and the second connecting hole.

[0009] Preferably, the diameter of the reinforcing rib is smaller than the diameter of the first connecting hole and the second connecting hole, and a rubber sleeve is fixedly sleeved on the outer surface of the reinforcing rib, and the outer wall of the rubber sleeve is in close contact with the inner wall of the first connecting hole and the second connecting hole.

[0010] Preferably, the inner surface of the refractory material layer is provided with a trapezoidal connecting block, the side of the lightweight thermal insulation layer close to the refractory material layer is embedded with a connecting groove with a trapezoidal structure, and the connecting block is slidingly inserted into the connecting groove.

[0011] Preferably, the top of the lightweight thermal insulation layer is integrally formed with an embedding block, and the bottom of the lightweight thermal insulation layer is embedded with an embedding groove.

[0012] Preferably, the inner surface of the thermal insulation carbon fiber plate layer is glued and fixed to the surface of the lightweight thermal insulation layer.

[0013] The utility model has the following advantages compared with the prior art: the utility model provides a compression-resistant and fold-resistant firebrick, the overall strength is significantly enhanced through the built-in reinforcing rib, the assembly of the thermal insulation carbon fiber plate layer is simplified through the innovative buckle design, and the mutual connection of the embedding block, the embedding groove and the reinforcing rib ensures the close and firm connection between the firebricks during stacking, so that a more stable and reliable fireproof structure with excellent compression-resistant and fold-resistant performance is constructed. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings are included to provide a further understanding of the utility model, constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0015] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model.

[0016] Fig. 2 It is the explosion structure schematic diagram of the utility model.

[0017] Fig. 3 It is the assembly structure schematic diagram of the utility model.

[0018] In the drawing: 10, refractory material layer;20, lightweight thermal insulation layer;21, buckle groove;22, second connecting hole;23, connecting groove;24, embedding block;25, embedding groove;30, thermal insulation carbon fiber plate layer;31, buckle plate;32, first connecting hole;40, reinforcing rib;41, rubber sleeve. DETAILED DESCRIPTION

[0019] The following is in conjunction with the appendix Figs. 1-3 The specific embodiments of this utility model will be described in further detail.

[0020] like Figs. 1-3 As shown, this utility model discloses a refractory brick with flexural and compressive strength, comprising a refractory material layer 10, a lightweight heat insulation layer 20, and a heat-insulating carbon fiber plate layer 30. The refractory material layer 10 and the heat-insulating carbon fiber plate layer 30 are respectively fixedly disposed on the two surfaces of the lightweight heat insulation layer 20. During processing, the refractory material mixture is placed in the mold of the refractory material layer 10, and the lightweight material mixture is placed in the mold of the lightweight heat insulation layer 20. A partition is provided between the two molds. After the refractory material mixture in the refractory material layer 10 and the lightweight heat insulation layer 20 are placed, the partition is removed, and then the brick is pressed into shape using a brick press. Finally, the heat-insulating carbon fiber plate layer 30 is assembled onto the lightweight heat insulation layer 20. The above is the existing technology and will not be described in detail here.

[0021] In this embodiment, two fastening grooves 21 are provided at both ends of the lightweight heat insulation layer 20 near the side of the heat insulation carbon fiber plate 30. Two fastening plates 31 are integrally formed at both ends of the heat insulation carbon fiber plate 30 and are fastened to the fastening grooves 21. When assembling the heat insulation carbon fiber plate 30, the heat insulation carbon fiber plate 30 can be fastened to the surface of the lightweight heat insulation layer 20 like a cover. A reinforcing rib 40 is movably inserted inside the lightweight heat insulation layer 20. The strength of the lightweight heat insulation layer 20 is increased by setting the reinforcing rib 40. The two ends of the reinforcing rib 40 pass through the two fastening plates 31, which facilitates the limiting of the heat insulation carbon fiber plate 30.

[0022] Specifically, the snap-on plate 31 is provided with a first connecting hole 32, and the lightweight heat insulation layer 20 is provided with a second connecting hole 22 that connects the two snap-on grooves 21. The reinforcing rib 40 is limited within the first connecting hole 32 and the second connecting hole 22. When assembling the heat insulation carbon fiber plate 30, the heat insulation carbon fiber plate 30 can be snapped onto the lightweight heat insulation layer 20, and then the heat insulation carbon fiber plate 30 can be limited by inserting the reinforcing rib 40 into the first connecting hole 32 and the second connecting hole 22. This not only facilitates the installation of the heat insulation carbon fiber plate 30, but also increases the strength of the lightweight heat insulation layer 20.

[0023] In some embodiments, the diameter of the reinforcing rib 40 is smaller than the diameter of the first connecting hole 32 and the second connecting hole 22, and a rubber sleeve 41 is fixedly sleeved on the outer surface of the reinforcing rib 40. The outer wall of the rubber sleeve 41 is in close contact with the inner wall of the first connecting hole 32 and the second connecting hole 22. Through the setting of the rubber sleeve 41, the reinforcing rib 40 can be simply limited under the action of friction.

[0024] In some embodiments, after the heat-insulating carbon fiber plate layer 30 is assembled, the end portions of the reinforcing ribs 40 can also be spot-welded by a welding machine, and the thickness of the end portions of the reinforcing ribs 40 is increased by spot welding, so that the reinforcing ribs 40 are limited between the lightweight heat-insulating layer 20 and the heat-insulating carbon fiber plate layer 30.

[0025] In some embodiments, the inner surface of the refractory material layer 10 is provided with a trapezoidal connecting block 11, and the side of the lightweight heat-insulating layer 20 close to the refractory material layer 10 is embedded with a connecting groove 23 with a trapezoidal structure, and the connecting block 11 is slidingly inserted into the connecting groove 23.

[0026] In order to make the connection of the refractory bricks more firm when they are stacked, the top of the lightweight heat-insulating layer 20 is integrally formed with an embedded block 24, and the bottom of the lightweight heat-insulating layer 20 is embedded with an embedded groove 25, and when the refractory bricks are stacked, the refractory bricks of the upper and lower blocks can be engaged with each other through the embedded block 24 and the embedded groove 25, thereby increasing the tightness of the connection.

[0027] In some embodiments, the inner surface of the heat-insulating carbon fiber plate layer 30 is glued and fixed to the surface of the lightweight heat-insulating layer 20.

[0028] It is worth mentioning that, as shown in Fig. 3 The reinforcing ribs 40 are movably arranged in the interior of the refractory bricks, and when the refractory bricks are stacked, the reinforcing ribs 40 in the interior of the refractory bricks can be partially pulled out and welded with the reinforcing ribs 40 on the adjacent refractory bricks, so that the refractory bricks of the upper and lower layers are engaged with each other through the embedded block 24 and the embedded groove 25, and the adjacent refractory bricks are tightly adjacent through the reinforcing ribs 40, so that the refractory wall formed by the refractory bricks is more firm.

[0029] The utility model aims at providing a kind of refractory brick that the compression resistance and folding resistance are significantly improved, the design not only substantially enhances the overall strength of brick body by built-in reinforcing rib, but also innovatively simplifies the assembly process of heat-insulating carbon fiber plate layer, realizes quick and stable installation.Meanwhile, when stacking and constructing, the mutual connection of unique embedded design and reinforcing rib ensures that refractory bricks are connected tightly and firmly, so that more stable and reliable refractory structure is constructed.

[0030] Finally, it should be noted that: the above only for preferred embodiment of the utility model, and not for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features.Any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A fire-resistant brick with bending and pressure resistance, comprising a layer of refractory material (10), a light heat insulation layer (20) and a layer of heat insulation carbon fiber plate (30), the layer of refractory material (10) and the layer of heat insulation carbon fiber plate (30) are respectively arranged on two surfaces of the light heat insulation layer (20), characterized in that, two buckling grooves (21) are arranged on the side of the light heat insulation layer (20) close to the layer of heat insulation carbon fiber plate (30), two buckling plates (31) are integrally formed on the two ends of the layer of heat insulation carbon fiber plate (30) and buckled and connected with the buckling grooves (21), a reinforcing rib (40) is movably inserted into the light heat insulation layer (20), and the two ends of the reinforcing rib (40) penetrate through the two buckling plates (31). The buckling plate (31) is provided with a first connecting hole (32), the light heat insulation layer (20) is provided with a second connecting hole (22) connecting the two buckling grooves (21), and the reinforcing rib (40) is limited in the first connecting hole (32) and the second connecting hole (22).

2. The fold and pressure resistant firebrick according to claim 1, wherein The diameter of the reinforcing rib (40) is smaller than the diameters of the first connecting hole (32) and the second connecting hole (22), and a rubber sleeve (41) is fixedly sleeved on the outer surface of the reinforcing rib (40), and the outer wall of the rubber sleeve (41) is in close contact with the inner walls of the first connecting hole (32) and the second connecting hole (22).

3. A fold and pressure resistant firebrick according to claim 2, characterized in that The inner surface of the layer of refractory material (10) is provided with a trapezoidal connecting block (11), the side of the light heat insulation layer (20) close to the layer of refractory material (10) is embedded with a connecting groove (23) with a trapezoidal structure, and the connecting block (11) is slidably inserted into the connecting groove (23).

4. The fold and pressure resistant firebrick according to claim 1, wherein The top of the light heat insulation layer (20) is integrally formed with an embedded block (24), and the bottom of the light heat insulation layer (20) is embedded with an embedded groove (25).

5. The fold and pressure resistant firebrick according to claim 3, wherein The inner surface of the layer of heat insulation carbon fiber plate (30) is glued and fixed with the surface of the light heat insulation layer (20).

6. The fold and pressure resistant firebrick according to claim 1, wherein ​

Citation Information

Patent Citations

  • Firebrick

    CN206683409U