Tool for detecting front-back symmetry degree of machine head of double-needle bar flat knitting machine
By setting up a testing fixture with guide rails and testing brackets on a double-needle bed flat knitting machine, the problem of difficulty in achieving symmetry in the knitting head assembly structure was solved, enabling rapid construction and efficient adjustment, improving assembly consistency, and reducing knitting defects.
Patent Information
- Application Number
- CN202423244597.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
When adjusting the assembly structure of the existing double-needle flat knitting machine head, it is difficult to ensure front-to-back symmetry, making it difficult to control assembly consistency.
A fixture for detecting the front-to-back symmetry of the knitting head of a double-needle flat knitting machine is designed. By setting a first and second parallel guide rail on the base, which cooperates with the traveling bearing of the knitting head, and equipped with first and second detection brackets and measuring devices, the flatness of the knitting head plate can be detected to ensure the symmetry of the knitting head installation.
This enabled rapid construction of the knitting head assembly structure, improved assembly consistency, reduced needle collisions and missed needles, and ensured knitting quality.
Smart Images

Figure CN223741454U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of flat knitting machine, more particularly to a head front and back symmetry degree detection frock of double needle bar flat knitting machine. BACKGROUND
[0002] The head of the flat knitting machine is the core component of the flat knitting machine, which is responsible for assembling the cam bottom plate and each cam block, connecting the front and rear two cam devices into one, and driving the cam device to move along the needle bed transversely to push the knitting needle to complete the knitting action.
[0003] The head of the double needle bar flat knitting machine is a saddle-shaped structure, which is straddled on the needle bed arranged in an inverted V shape. This structure design enables the head to work with the front and rear two needle beds at the same time, realizing the front and back symmetric knitting action.
[0004] During knitting, the needle bed is stationary, and the yarn guide is driven by the head to move along the needle bed to push the knitting needle to rise and fall in the needle groove. One to several loop forming systems can be configured in the head, and the "cam" structure of each loop forming system is usually symmetrical in front and back and left and right.
[0005] The front head and the rear head are connected through the connecting arm, which ensures the synchronous movement of the front and rear heads during knitting and maintains the front and back symmetry. The existing double needle bar flat knitting machine is difficult to ensure the consistency of the head assembly structure when assembling and adjusting the symmetric structure of the head through the experience of the staff.
[0006] Therefore, how to realize the rapid construction of the head assembly structure is a problem to be solved by the technical personnel in the field. CONTENT OF THE UTILITY MODEL
[0007] Therefore, the utility model provides a head front and back symmetry degree detection frock of double needle bar flat knitting machine to realize the rapid construction of the head assembly structure.
[0008] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0009] A head front and back symmetry degree detection frock of double needle bar flat knitting machine, comprising a base, a first guide rail and a second guide rail arranged in parallel on the base, the first guide rail is matched with the first walking bearing of the head, and the second guide rail is matched with the second walking bearing of the head;
[0010] The base is also provided with a first detection bracket opposite to the first cam plate on the head and a second detection bracket opposite to the second cam plate on the head;
[0011] The first detection support is provided with a first measuring device for detecting the flatness of the first needle plate; and the second detection support is provided with a second measuring device for detecting the flatness of the second needle plate.
[0012] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the first detection support is a first transverse support extending along the first needle plate tuck position direction, and the first transverse support is arranged in parallel with the surface of the first needle plate.
[0013] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the first measuring device is a plurality of measuring instruments arranged at intervals along the extending direction of the first transverse support.
[0014] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the second detection support is a second transverse support extending along the second needle plate tuck position direction, and the second transverse support is arranged in parallel with the surface of the second needle plate.
[0015] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the second measuring device is a plurality of measuring instruments arranged at intervals along the extending direction of the second transverse support.
[0016] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the middle part of the base is provided with a measuring seat located between the first guide rail and the second guide rail, and the measuring seat is provided with a first measuring inclined surface and a second measuring inclined surface arranged opposite to the first needle plate and the second needle plate, respectively.
[0017] The first detection support and the second detection support are located at the ends of the length direction of the measuring seat.
[0018] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the first measuring device includes three measuring instruments for detecting the flatness of the upper guard strip, the middle guard strip and the lower guard strip of the first needle plate, respectively; and the second measuring device includes three measuring instruments for detecting the flatness of the upper guard strip, the middle guard strip and the lower guard strip of the second needle plate, respectively.
[0019] Preferably, in the above-described double-needle-bar flat knitting machine head front-back symmetry detection tool, the first measuring device and the second measuring device include two groups, which are arranged at the two ends of the length direction of the measuring seat, respectively.
[0020] The head is slidably connected with the two groups of first measuring devices and second measuring devices in the length direction of the measuring seat for flatness detection.
[0021] The present invention provides a fixture for detecting the front-to-back symmetry of the knitting head of a double-needle flat knitting machine, comprising a base, on which parallel first and second guide rails are arranged. The first guide rail is in travel cooperation with the first traveling bearing of the knitting head, and the second guide rail is in travel cooperation with the second traveling bearing of the knitting head. The base is also provided with a first detection bracket opposite to the first ridge plate on the knitting head, and a second detection bracket opposite to the second ridge plate on the knitting head. The first detection bracket is provided with a first measuring device for detecting the flatness of the first ridge plate, and the second detection bracket is provided with a second measuring device for detecting the flatness of the second ridge plate. By utilizing the traveling bearing on the machine head, a first guide rail and a second guide rail are set parallel on the base. The two guide rails are standard guide rails that cooperate with the traveling bearing. When the machine head is installed on the base, the lateral movement of the machine head can be achieved through the cooperation of the guide rails and the bearing. A first detection bracket is set on the base opposite to the first slab, and a second detection bracket is set opposite to the second slab. The first and second detection brackets form a standard detection bracket for detecting the front-to-back symmetry of the first and second slabs. The flatness of the slabs is detected by the first and second measuring devices. When the machine head slides on the base, the first and second measuring devices simultaneously measure the symmetry of the first and second slabs on the machine head, which can realize the rapid adjustment of the machine head installation structure. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 A schematic diagram of the measuring structure of the fixture for detecting the front and rear symmetry of the head of the double-needle flat knitting machine provided by this utility model;
[0024] Figure 2 for Figure 1 Schematic diagram of the structure of the mid-section of the engine;
[0025] Figure 3 for Figure 2 A schematic diagram of the protective structure of the middle section of the aircraft. Detailed Implementation
[0026] This utility model discloses a tooling for detecting the front and rear symmetry of the knitting head of a double-needle flat knitting machine, which enables rapid construction of the knitting head assembly structure.
[0027] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0028] As shown in Figures 1-3 , Figure 1 The measurement structure schematic diagram of the head front-back symmetry degree detection tool of the double needle bed flat knitting machine provided by the present application is shown in the figure; Figure 2 The structure schematic diagram of the middle head is shown in the figure; Figure 1 The structure schematic diagram of the middle head is shown in the figure; Figure 3 The structure schematic diagram of the middle head is shown in the figure; Figure 2 The structure schematic diagram of the middle head is shown in the figure.
[0029] The head 1 of the double needle bed flat knitting machine is a saddle-shaped structure, which is horizontally arranged on the needle bed configured in an inverted V shape. The head 1 is connected with the front head and the rear head through the connecting arm. The aluminum cover is arranged on the front head and the rear head, and the mountain plate is arranged on the aluminum cover.
[0030] Due to the inverted V-shaped structure design of the needle bed, the first mountain plate 11 and the second mountain plate 12 in front and back of the head are also in an inverted V-shaped structure. After the mountain plate is installed on the aluminum cover, the symmetry of the structure between the first mountain plate 11 and the second mountain plate 12 in front and back needs to be ensured. When the mountain plate is installed on the aluminum cover, the first mountain plate 11 and the second mountain plate 12 are adjusted to be consistent in the height direction and the transverse direction by the up-down and transverse position adjusting device. The symmetry of the first mountain plate 11 and the second mountain plate 12 needs to be further detected to avoid the inconsistency of the installation of the mountain plate in the direction supported by the aluminum cover, so as to prevent the surface of the mountain plate from being inclined and ensure the flatness consistency of the first mountain plate and the second mountain plate.
[0031] The embodiment provides a head front-back symmetry detection tool of a double needle bed flat knitting machine, which comprises a base 2, a first guide rail 21 and a second guide rail 22 arranged in parallel on the base 2, the first guide rail 21 is matched with a first walking bearing 13 of a head 1 in walking, and the second guide rail 22 is matched with a second walking bearing 14 of the head 1 in walking; a first detection support 24 opposite to a first cam plate 11 on the head 1 and a second detection support 25 opposite to a second cam plate 12 on the head 1 are further arranged on the base 2; a first measuring device 26 for detecting the flatness of the first cam plate 11 is arranged on the first detection support 24; and a second measuring device 27 for detecting the flatness of the second cam plate 12 is arranged on the second detection support 25. The walking bearings on the head 1, the first guide rail 21 and the second guide rail 22 arranged in parallel on the base 2, and the two guide rails being standard guide rails matched with the walking bearings are used, then the head 1 is installed on the base 2, the transverse movement of the head can be realized through the walking matching of the guide rail and the bearing, the first detection support 24 is arranged on the base 2 and opposite to the first cam plate 11, the second detection support 25 is arranged and opposite to the second cam plate 12, the first detection support 24 and the second detection support 25 form standard detection supports for detecting the front-back symmetry of the first cam plate 11 and the second cam plate 12, the flatness of the cam plate is detected by the first measuring device 26 and the second measuring device 27, when the head 1 slides on the base 2, the first measuring device 26 and the second measuring device 27 simultaneously measure the symmetry of the first cam plate 11 and the second cam plate 12 installed on the head 1, and the rapid adjustment of the head installation structure can be realized.
[0032] In the embodiment, the first detection support 24 is a first transverse support extending along the needle turning direction of the first cam plate 11, and the first transverse support is arranged in parallel with the surface of the first cam plate 11.
[0033] The first measuring device 26 is a plurality of measuring instruments arranged in parallel along the extending direction of the first transverse support.
[0034] The second detection support 25 is a second transverse support extending along the needle turning direction of the second cam plate 12, and the second transverse support is arranged in parallel with the surface of the second cam plate.
[0035] The second measuring device 27 is a plurality of measuring instruments arranged in parallel along the extending direction of the second transverse support.
[0036] The head 1 is supported by the first guide rail 11 and the second guide rail 12, the first detection support 24 and the second detection support 25 are arranged on the base 2 and located below the inverted V-shaped structure of the head 1, the first detection support and the second detection support are arranged on the base 2 and extend out, the head 1 can slide along the direction of the guide rail, so that the first detection support and the second detection support can be opposite to any position of the first needle plate 11 and the second needle plate 12 in the transverse direction when the head slides, the first detection support and the second detection support are both arranged as transverse supports in the direction of the needle lifting position of the needle plate, the needle lifting position is the position where the loop on the needle of the needle bed is transferred to the needle of the other needle bed opposite to it, and the direction of the needle lifting position is the direction in which the needle extends, the first detection support is arranged as the first transverse support, and the second detection support is arranged as the second transverse support.
[0037] A plurality of measuring instruments are arranged on the first transverse support, and a plurality of measuring instruments are also arranged on the second transverse support, so that a plurality of positions of the first needle plate 11 and the second needle plate 12 in the transverse and height directions can be synchronously detected during the sliding of the head 1, and when the flatness changes, whether the installation of the first needle plate 11 and the second needle plate 12 meets the flatness requirement can be obtained by reading the values of the measuring instruments.
[0038] It should be noted that the flatness refers to whether the surface of the needle plate is inclined upward and downward or inclined left and right after the needle plate is installed on the aluminum cover.
[0039] In an embodiment, the middle part of the base 2 is provided with a measuring seat 23 located between the first guide rail 11 and the second guide rail 12, the measuring seat 23 has a first measuring slope 231 and a second measuring slope 232 arranged opposite to the first needle plate 11 and the second needle plate 12 respectively, and the first detection support 24 and the second detection support 25 are located at the ends in the length direction of the measuring seat 23.
[0040] The inverted V-shaped structure of the head is adapted, in order to ensure the consistency of the detection of the first needle plate 11 and the second needle plate 12, the middle part of the base 2 is provided with the measuring seat 23 by using the inverted V-shaped structure, the measuring seat 23 has the first measuring slope 231 and the second measuring slope 232, the measuring seat 23 forms an inverted V-shaped structure composed of the first measuring slope 231 and the second measuring slope 232, which simulates the needle bed structure of the flat knitting machine, thereby further improving the consistency of the detection of the symmetrical structure of the first needle plate 11 and the second needle plate 12, so that uniform gaps are formed between the first needle plate 11 and the first measuring slope 231, and between the second needle plate 12 and the second measuring slope 232, thereby ensuring the uniformity of the cooperation gap between the needle plate and the needle plate after the head is installed on the flat knitting machine, and reducing the needle collision and needle missing phenomenon.
[0041] The first detection support 24 and the second detection support 25 are formed at the ends of the measuring seat 23, and the first measuring device 26 and the second measuring device 27 are fixed at the ends of the measuring seat 23.
[0042] Further, the first measuring device 26 comprises three measuring instruments for detecting the flatness of the upper guard plate, the middle guard plate and the lower guard plate of the first guard plate 11 respectively, and the second measuring device 27 comprises three measuring instruments for detecting the flatness of the upper guard plate, the middle guard plate and the lower guard plate of the second guard plate 12 respectively.
[0043] The first measuring device 26 and the second measuring device 27 comprise two groups and are arranged at two ends of the measuring seat 23 in the length direction, and the head 1 is slidably matched with the two groups of first measuring device 26 and second measuring device 27 in the length direction of the measuring seat 23 to detect the flatness.
[0044] The measuring seat 23 and the first guide rail 11 and the second guide rail 12 form a flat knitting machine needle plate profiling structure, and the first measuring slope 231 and the second measuring slope 232 on the measuring seat 23 can form a substantially parallel flat arrangement structure between the first guard plate 11 and the second guard plate 12, which is suitable for the guard plate structure arrangement along the turning needle direction, including the upper guard plate, the middle guard plate and the lower guard plate. Figure 3 The position of the guard plate is shown in the figure, and the measuring device is arranged to include three measuring instruments corresponding to the upper guard plate 31, the middle guard plate 32 and the lower guard plate 33, and two groups of measuring instruments are arranged corresponding to the first guard plate 11 and the second guard plate 12, which can be specifically a dial gauge or a micrometer, so as to realize the synchronous measurement of different positions of the guard plate.
[0045] The first measuring device 26 and the second measuring device 27 are arranged at two ends of the measuring device, the head 1 is slidably matched in the length direction of the measuring seat 23 to detect the flatness, the two groups of measuring devices in the length direction of the measuring seat 23 are used to detect the length direction of the guard plate, the detection data of the measuring instruments are obtained, the difference between the horizontal and vertical instruments of the guard plate is obtained to determine whether the guard plate is in parallel with the measuring slope on the measuring seat, so as to realize the flatness detection of the guard plate.
[0046] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A head front-back symmetry detection tool for a double needle bed flat knitting machine, characterized in that, The base is provided with a first guide rail and a second guide rail arranged in parallel, the first guide rail is in walking cooperation with a first walking bearing of the head, and the second guide rail is in walking cooperation with a second walking bearing of the head; The base is further provided with a first detection support opposite to a first cam plate on the head and a second detection support opposite to a second cam plate on the head; The first detection support is provided with a first measuring device for detecting the flatness of the first cam plate, and the second detection support is provided with a second measuring device for detecting the flatness of the second cam plate.
2. The head front-back symmetry detection tooling of the double needle bed flat knitting machine according to claim 1, characterized in that, The first detection support is a first transverse support extending in the direction of the first cam plate needle position, and the first transverse support is arranged parallel to the surface of the first cam plate.
3. The head front-back symmetry detection tooling of the double needle bed flat knitting machine according to claim 2, characterized in that, The first measuring device is a plurality of measuring instruments arranged in intervals along the extension direction of the first transverse support.
4. The head front-back symmetry detection tool of the double needle bed flat knitting machine according to claim 1, characterized in that, The second detection support is a second transverse support extending in the direction of the second cam plate needle position, and the second transverse support is arranged parallel to the surface of the second cam plate.
5. The head front-back symmetry detection tooling of the double needle bed flat knitting machine according to claim 4, characterized in that, The second measuring device is a plurality of measuring instruments arranged in intervals along the extension direction of the second transverse support.
6. The head front-back symmetry detection tool of the double needle bed flat knitting machine according to claim 1, characterized in that, The middle part of the base is provided with a measuring seat between the first guide rail and the second guide rail, and the measuring seat is provided with a first measuring slope and a second measuring slope arranged opposite to the first cam plate and the second cam plate respectively. The first detection support and the second detection support are located at the ends of the length direction of the measuring seat.
7. The head front-back symmetry detection tooling of the double needle bed flat knitting machine according to claim 6, characterized in that, The first measuring device includes three measuring instruments for detecting the flatness of the upper, middle and lower cam plates of the first cam plate respectively, and the second measuring device includes three measuring instruments for detecting the flatness of the upper, middle and lower cam plates of the second cam plate respectively.
8. The head front-back symmetry detection tool of the double needle bed flat knitting machine according to claim 7, characterized in that, The first measuring device and the second measuring device include two groups, which are arranged at the two ends of the length direction of the measuring seat respectively. The head is slidably matched with the two groups of first measuring devices and second measuring devices for flatness detection in the length direction of the measuring seat.