Portable intelligent detection system based on laser sensor

Abstract

The portable intelligent detection system based on the laser sensor comprises a signal acquisition transmitter and a signal receiving converter, the signal acquisition transmitter comprises a battery pack, a power supply management module, a laser displacement sensor, a data sending module and an antenna I. The battery pack is connected with the power supply management module. The power management module is connected with the laser displacement sensor and the data sending module, the laser displacement sensor is connected with the data sending module, the data sending module is connected with the first antenna, the signal receiving converter comprises a data receiving module, a USB-to-serial port and a second antenna, the first antenna is connected with the second antenna, the second antenna is connected with the data receiving module, and the data receiving module is connected with the USB-to-serial port. And the data receiving module is electrically connected with the USB to serial port. According to the utility model, not only can higher monitoring convenience be realized, but also excellent measurement precision is ensured.

Description

Technical Field

[0001] This utility model belongs to the field of intelligent detection equipment technology, specifically relating to a portable intelligent detection system based on a laser sensor. Background Technology

[0002] The core technology of laser sensors is based on the characteristics of lasers, such as high directionality and precision. Initially used primarily for precision measurements in laboratories, breakthroughs in semiconductor technology in the 1980s led to smaller and cheaper lasers, enabling their application in industrial automation, such as dimensional inspection of mechanical parts. In the 21st century, advancements in chip technology and digital signal processing have made sensors smaller and smarter, capable of stable operation in complex environments with micrometer-level precision. Today, combined with AI and IoT technologies, they can not only measure distance and speed but also identify object shapes, expanding applications to autonomous driving (such as radar obstacle avoidance), medical devices (such as ophthalmic scanning), and even facial recognition on mobile phones. However, laser sensors, especially lidar and 3D laser scanners used for high-precision measurements, are typically large and heavy, making them inconvenient to carry and deploy. Furthermore, laser sensors usually require high-power power supplies, and the limited battery life of portable devices cannot meet the needs of long-term or remote on-site inspections. Therefore, additional generators or large battery packs are often required, further increasing operational complexity. Meanwhile, high-precision measurement also relies on external data processing equipment, such as laptops or dedicated data acquisition systems, which further increases the overall system's portability burden and limits its flexibility in mobile scenarios. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a portable intelligent detection system based on a laser sensor. The purpose is to provide a system applicable to the testing of laser displacement sensors. This system uses wireless communication technology to transmit the data collected by the laser displacement sensor from the signal acquisition transmitter to the signal receiving converter for subsequent processing and analysis. This not only achieves greater monitoring convenience but also ensures superior measurement accuracy.

[0004] To achieve the above objectives, the specific solution of this utility model is as follows:

[0005] A portable intelligent detection system based on a laser sensor includes a signal acquisition transmitter and a signal receiver converter. The signal acquisition transmitter includes a battery pack, a power management module, a laser displacement sensor, a data transmission module, and an antenna. The battery pack is connected to the power management module, which is connected to both the laser displacement sensor and the data transmission module. The laser displacement sensor is connected to the data transmission module, and the data transmission module is connected to the antenna. The signal receiver converter includes a data receiving module, a USB-to-serial port, and an antenna. The antenna is connected to the antenna, which is connected to the data receiving module. The data receiving module is electrically connected to the USB-to-serial port.

[0006] Furthermore, it includes a PC host, and the USB to serial port is connected to the PC host.

[0007] Furthermore, the signal acquisition transmitter also includes a housing, a magnet, a boost module, and a charging interface, a power display panel, a sensor data display panel, a switch button, and an optical glass mounted on the housing. The boost module, laser displacement sensor, data transmission module, power management module, power display panel, sensor data display panel, and battery pack are respectively installed inside the housing. An antenna is installed on the top outside of the housing. The magnet is installed on one side of the housing. The charging interface and power display panel are respectively connected to the power management module. The switch button is connected between the battery pack and the power management module. The boost module is connected between the power management module and the laser displacement sensor. The sensor data display panel is connected to the laser displacement sensor. The optical glass is located at the bottom of the housing and is correspondingly located at the laser emission port of the laser displacement sensor.

[0008] Furthermore, the storage cover is composed of an L-shaped shell and an L-shaped cover connected together.

[0009] Furthermore, the thickness of the optical glass is 1.5 mm.

[0010] Furthermore, both the data transmission module and the data receiving module include a Bluetooth component and a solid-state drive (SSD). The laser displacement sensor is connected to the SSD of the data transmission module, the SSD of the data transmission module is connected to the Bluetooth component of the data transmission module, the Bluetooth component of the data transmission module is connected to antenna one, antenna two is connected to the Bluetooth component of the data receiving module, the Bluetooth component of the data receiving module is connected to the SSD of the data receiving module, and the SSD of the data receiving module is connected to a USB-to-serial adapter.

[0011] Advantages of this utility model

[0012] Compared with existing laser displacement sensors, the advantages of this invention are:

[0013] (1) This utility model relates to a portable intelligent detection system and its usage method based on a laser sensor, aiming to improve the convenience and flexibility of the system. The system uses a signal acquisition transmitter to wirelessly transmit measurement data collected by a traditional laser displacement sensor in real time, avoiding complex wired connections and simplifying the deployment process. Simultaneously, the signal receiver-converter can quickly and reliably receive signals transmitted over long distances and convert them into usable measurement data for real-time processing and analysis.

[0014] (2) This portable intelligent detection system based on a laser sensor provides an intuitive power display panel and a sensor data display panel, supports real-time monitoring, data storage and analysis, and can generate charts to help users better understand and utilize the monitoring data, thereby improving the operational efficiency and data management capabilities of the detection system. The USB-to-serial port allows for flexible parameter configuration, facilitating efficient monitoring in different environments.

[0015] (3) This utility model also includes a storage housing with a magnet, which meets portability requirements and provides a more flexible fixing method for on-site testing. The storage housing is CNC machined from aluminum alloy to ensure structural strength and durability, while significantly reducing weight for easy carrying and rapid deployment. To cope with complex environments, the cover of the storage housing is dustproof, effectively reducing the impact of external factors such as dust and moisture on the laser sensor system and ensuring stable operation of the system in different environments. Attached Figure Description

[0016] Figure 1 This is a block diagram of the portable intelligent detection system based on a laser sensor according to this utility model.

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the signal acquisition and transmitter.

[0018] Figure 3 for Figure 2 A schematic diagram of the external structure of the housing of the signal acquisition transmitter.

[0019] Figure 4 for Figure 1 A schematic diagram of the structure of the signal receiver converter.

[0020] In the picture:

[0021] 1. Battery pack; 2. Power management module; 3. Power display panel; 4. Laser displacement sensor; 5. Data transmission module; 6. Antenna 1; 7. Data receiving module; 8. USB to serial port; 9. Antenna 2; 10. Switch button; 11. Optical glass; 12. Charging interface; 13. Boost module; 14. L-shaped housing; 15. L-shaped cover; 16. Sensor data display panel; 17. Magnet block. Detailed Implementation

[0022] The present invention will be further explained and described below with reference to the accompanying drawings and specific embodiments. It should be noted that the specific embodiments are not intended to limit the scope of the present invention.

[0023] like Figures 1 to 4 As shown in the figure, a portable intelligent detection system based on a laser sensor in this specific embodiment includes a signal acquisition transmitter, a signal receiving converter, and a PC host.

[0024] The signal acquisition and transmitter includes a housing, a battery pack 1, a switch button 10, a power management module 2, a charging interface 12, a power display panel 3, a boost module 13, a laser displacement sensor 4, a sensor data display panel 16, a data transmission module 5, an antenna 6, an optical glass 11, and a magnet 17.

[0025] The storage housing consists of an L-shaped housing 14 and an L-shaped cover 15. The charging interface 12, power display panel 3, sensor data display panel 16, and switch button 10 are mounted on the top of the L-shaped housing 14. A 1.5mm thick optical glass is placed at the bottom of the L-shaped housing 14, corresponding to the position of the laser emission port of the laser displacement sensor 4. The L-shaped cover 15 is dustproofed to prevent internal components from being exposed to external dust. A magnet 17 is mounted on one side of the L-shaped housing 14 to fix the signal acquisition transmitter, ensuring the stability and reliability of the system during portable use.

[0026] Battery pack 1, power management module 2, power display panel 3, boost module 13, laser displacement sensor 4, sensor data display panel 16 and data transmission module 5 are respectively installed inside L-shaped housing 14. Antenna 6 is installed on the top outside of L-shaped housing 14. Antenna 6 is used to realize wireless communication between signal acquisition transmitter and signal receiving converter.

[0027] Battery pack 1 is connected to power management module 2 via switch button 10, which manages the output of battery pack 1 and provides a stable power supply to laser displacement sensor 4, data transmission module 5, and power display panel 3. Specifically, battery pack 1 is a 7.2V / 3400mA battery pack with an external T-type connector.

[0028] The power management module 2 is connected to the laser displacement sensor 4, the charging interface 12, the power display panel 3, and the data transmission module 5. The boost module 13 is connected between the power management module 2 and the laser displacement sensor 4. The sensor data display panel 16 is connected to the laser displacement sensor 4.

[0029] The power management module 2 is electrically connected to the charging interface 12 and is used to charge the battery pack 1. The power management module 2 monitors the charging status and ensures stable charging of the battery pack 1.

[0030] The power management module 2 is connected to the power display panel 3 to display the remaining power of the battery pack 1. It provides a clear view of the current power level and issues an alarm when the power level falls below a set threshold, reminding the user to charge or replace the battery in time, ensuring the continuous and reliable operation of the system. Specifically, the power management module 2 is an integrated power management chip used to monitor the power level of the battery pack 1 in real time and intelligently adjust the output voltage and current. Furthermore, the power management module 2 also features overvoltage, overcurrent, and short-circuit protection functions to ensure the safe and stable operation of the system.

[0031] The sensor data display panel 16 is connected to the laser displacement sensor 4 to display the collected displacement data in real time. The laser displacement sensor 4 transmits data to the sensor data display panel 16 so that users can view the measurement results in real time.

[0032] Connect the USB-to-serial adapter to the PC host. Search for the online serial device number on the PC host. You can check the serial port connection status in the serial port information and serial port connection interface. After confirming the serial port connection status, set the data acquisition frequency parameter. The default value of the data acquisition frequency is set to 100Hz, and the setting range is 0.5 to 300Hz. When the acquisition frequency is within the range of 0.5 to 100Hz, the unit is minutes:seconds. When the acquisition frequency is above 200Hz, the unit is minutes:seconds:milliseconds.

[0033] The boost module 13 is electrically connected between the laser displacement sensor 4 and the power management module 2. It is used to boost the voltage of the battery pack 1 to a voltage suitable for the operation of the signal acquisition transmitter and the signal receiving converter. The boost module 13 is used to ensure stable power supply of the system under different working conditions and can meet the power requirements of different modules under different working conditions, thereby improving the overall performance and reliability of the system.

[0034] The laser displacement sensor 4 is connected to the data transmission module 5, which in turn is connected to the antenna 6. The laser displacement sensor 4 possesses high-precision measurement capabilities, enabling real-time detection of object deformation. Utilizing laser technology, it can capture minute displacement changes and transmit these data in real-time to the data transmission module 5 via an internal transmission device. The data transmission module 5 wirelessly transmits the processed information to a signal receiver / converter, thereby achieving fast and efficient data sharing.

[0035] The signal receiver / converter includes a data receiving module 7, a USB-to-serial port 8, and a second antenna 9. The second antenna 9 is wirelessly connected to the first antenna 6 and to the data receiving module 7. The data receiving module 7 receives data from the signal data transmitting module 5 wirelessly via the first antenna 6 and the second antenna 9, and temporarily stores it in the solid-state drive of the data transmitting module 5. The data receiving module 7 is electrically connected to the USB-to-serial port 8, which is connected to a PC host for transmitting the received data to the PC host.

[0036] Specifically, both the data transmission module 5 and the data receiving module 7 include a Bluetooth component and a solid-state drive (SSD). The laser displacement sensor 4 is connected to the SSD of the data transmission module 5, which in turn is connected to its Bluetooth component. The Bluetooth component of the data transmission module 5 is connected to antenna 6, and antenna 9 is connected to the Bluetooth component of the data receiving module 7. The Bluetooth component of the data receiving module 7 is also connected to its SSD, and the SSD is connected to a USB-to-serial port 8. The purpose is to transmit data via the Bluetooth component of the data transmission module 5 to the SSD of the data receiving module 7 for temporary storage, and then import it into a PC via the USB-to-serial port 8 for long-term storage and further analysis. The design of the USB-to-serial port 8 improves the system's compatibility with conventional computing devices, facilitates subsequent data processing and storage management, thereby achieving fast and stable data transmission, ensuring the security and accuracy of data during transmission, and making it suitable for various real-time monitoring application scenarios.

[0037] Working principle:

[0038] In use, press the switch button 10 to align the laser emitted by the laser displacement sensor 4 with the object being measured, and connect the signal receiver converter to the PC host via USB to serial port 8. The PC host will automatically search and display the serial port device numbers connected online, and simultaneously initiate device disconnection and reconnection detection, meaning that the online serial port list will be updated every time a device is plugged in or unplugged from the serial port. The PC is in an unconnected state by default after startup, and the connection status light is red.

[0039] Open all online serial ports and wait for all connections to be ready. Then, set the sampling frequency on the main interface. The default sampling frequency is 100Hz, and the frequency range is 0.5 to 300Hz.

[0040] After the parameters are set, the PC host sends a control signal to the laser displacement sensor 4 of the signal acquisition transmitter to collect the distance data of the object being measured. The data is then sent to the data receiving module 7 of the signal receiving converter via the data sending module 5. The data receiving module 7 transmits the received data to the PC host via the USB to serial port 8. The PC host then saves the collected distance data to an Excel spreadsheet.

Claims

1. A portable intelligent detection system based on laser sensor, characterized in that, The application relates to a signal acquisition and transmission device, which comprises a signal acquisition transmitter and a signal receiving converter.

2. The portable smart detection system based on laser sensor as claimed in claim 1 wherein, The USB-to-serial port is connected with the PC host.

3. The portable smart detection system based on laser sensor as claimed in claim 1 wherein, The signal acquisition transmitter further comprises a receiving shell, a magnet block, a voltage boosting module, a charging interface, an electric quantity display panel, a sensor data display panel, a switch button and optical glass, the voltage boosting module, the laser displacement sensor, the data sending module, the power management module, the electric quantity display panel, the sensor data display panel and the battery are respectively arranged in the receiving shell, the antenna one is arranged outside the top of the receiving shell, the magnet block is arranged on one side of the receiving shell, the charging interface and the electric quantity display panel are connected with the power management module, the switch button is connected between the battery and the power management module, the voltage boosting module is connected between the power management module and the laser displacement sensor, the sensor data display panel is connected with the laser displacement sensor, the optical glass is arranged at the bottom of the receiving shell and corresponds to the position of the laser emission outlet of the laser displacement sensor.

4. The portable smart detection system based on laser sensor of claim 3, wherein, The receiving shell is connected by an L-shaped shell and an L-shaped cover.

5. The portable smart detection system based on laser sensor as claimed in claim 3, wherein, The thickness of the optical glass is 1.5 mm.

6. The portable smart detection system based on laser sensor of claim 1, wherein, The data sending module and the data receiving module each comprise a Bluetooth component and a solid state disk, the laser displacement sensor is connected with the solid state disk of the data sending module, the solid state disk of the data sending module is connected with the Bluetooth component of the data sending module, the Bluetooth component of the data sending module is connected with the antenna one, the antenna two is connected with the Bluetooth component of the data receiving module, the Bluetooth component of the data receiving module is connected with the solid state disk of the data receiving module, and the solid state disk of the data receiving module is connected with the USB-to-serial port.

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