Thickness detection equipment for flexible conductive foam

Abstract

The utility model discloses thickness detection equipment for flexible conductive foam, and belongs to the field of flexible conductive foam thickness detection. Thickness detection equipment for flexible conductive foam comprises a shell, a control switch and a display screen are respectively fixed on one side of the shell, and a thickness detection component is arranged on the inner side of the shell. The thickness of the flexible conductive foam during initial contact can be accurately fed back, and after the foam is subjected to external force such as downward pressing, the corresponding thickness value can still be accurately measured by virtue of the detection system, so that the comprehensive detection of the thickness change of the foam in different stress states is realized, and the detection accuracy is improved. The problem that thickness data in different states cannot be comprehensively obtained in the prior art is solved, and powerful data support is provided for high-quality application of the flexible conductive foam in multiple fields.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of flexible conductive foam thickness detection, especially relates to a thickness detection equipment for flexible conductive foam. BACKGROUND

[0002] When the existing detection equipment detects the thickness of flexible conductive foam, it can mostly only obtain the thickness value under a certain state, and it is difficult to realize comprehensive detection of the thickness of different states.

[0003] For example, many conventional equipment focuses on the initial thickness of the foam when it is naturally placed and not subjected to additional pressure. However, there is a lack of effective detection means for the thickness of the foam after it is subjected to external pressure during subsequent use. However, in actual application scenarios, like in electronic devices, the flexible conductive foam will be subjected to extrusion by surrounding components after installation, and the thickness after extrusion plays a key role in ensuring good conductive performance, buffering effect, etc. If the thickness data of the foam under different states cannot be accurately grasped, the performance of the foam in actual use cannot be comprehensively evaluated, which will affect the quality and function of the entire product. SUMMARY

[0004] The utility model aims at providing a thickness detection equipment for flexible conductive foam to solve the problems in the background art.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:

[0006] A thickness detection equipment for flexible conductive foam, comprising: a housing, a control switch and a display screen are fixed on one side of the housing, and a thickness detection component is arranged on the inner side of the housing;

[0007] The thickness detection component comprises a bottom plate fixed to the inner bottom side of the housing, and detection assembly one and detection assembly two are arranged on the upper side of the bottom plate;

[0008] The detection assembly one comprises a reciprocating motor and a sliding rail fixed to the upper side of the bottom plate, a reciprocating screw rod is fixed to the output end of the reciprocating motor, a sliding block is threadedly driven on the outer side of the reciprocating screw rod, a placement table is fixed to the upper side of the sliding block, a placement plate is fixed to the top of the placement table, a reserved opening is formed in the inner side of the placement table, a rectangular groove is formed in the top of the placement table, scale marks are arranged at both ends of the rectangular groove, and a visual sensor is fixed to one side of the reserved opening.

[0009] Preferably, the detection assembly two comprises a fixed rod fixed to the upper side of the bottom plate, the top of the fixed rod is fixed with a top plate, the upper side of the top plate is fixed with a gas cylinder, the output end of the gas cylinder is fixed with a connecting plate through a piston rod, the lower side of the connecting plate is fixed with a tactile sensor, and one side of the tactile sensor is fixed with a scale plate.

[0010] The gas cylinder is started, the connecting plate and the tactile sensor and the scale plate are pushed downward through the piston rod. When the tactile sensor touches the flexible conductive foam, the visual sensor is simultaneously linked, the visual sensor starts to work, the depth of the scale plate is photographed through the reserved port, the visual sensor compares the photographed image with the preset standard image and the scale of the two ends of the rectangular groove, and the thickness of the first time contact with the flexible conductive foam is fed back, and the thickness after being pressed can also be further photographed and fed back to the display screen.

[0011] Preferably, the bottom of the placement table is in close sliding relationship with the slide rail.

[0012] Preferably, one side of the visual sensor is in corresponding relationship with the scale plate, the rectangular groove and the scale.

[0013] Preferably, the inner side wall of the rectangular groove is in contact with the scale plate.

[0014] Preferably, the inner side of the placement plate is provided with the flexible conductive foam.

[0015] Preferably, the lower side of the tactile sensor is in contact with the flexible conductive foam.

[0016] Compared with the prior art, the thickness detection equipment for the flexible conductive foam has the following beneficial effects:

[0017] The thickness detection equipment utilizes the cooperation of the tactile sensor and the visual sensor, can accurately feed back the thickness of the flexible conductive foam when being initially contacted, can still accurately measure the corresponding thickness value when the foam is subjected to external force such as downward pressing, realizes comprehensive detection of the thickness change of the foam under different stress states, solves the problem that the prior art cannot comprehensively obtain thickness data in different states, and provides powerful data support for high-quality application of the flexible conductive foam in many fields. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings described in the following description only represent some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0019] Figure 1 A three-dimensional structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0020] Figure 2 A thickness detection component structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0021] Figure 3 A detection assembly one structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0022] Figure 4 A detection assembly one structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0023] Figure 5 A detection assembly two structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0024] Figure 6 An A place node enlarged structure schematic diagram of the thickness detection equipment for flexible conductive foam is provided for the present application.

[0025] In the drawings:

[0026] 1, shell; 2, control switch; 3, display screen; 4, thickness detection component; 41, bottom plate; 42, detection assembly one; 420, reciprocating motor; 421, sliding rail; 422, reciprocating screw; 423, sliding block; 424, placing table; 425, placing plate; 426, reserved port; 427, rectangular groove; 428, scale; 429, visual sensor; 43, detection assembly two; 431, fixed rod; 432, top plate; 433, air cylinder; 434, connecting plate; 435, tactile sensor; 436, scale plate. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments only represent some embodiments of the present application, and not all embodiments.

[0028] In the description of the utility model, need understanding is, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply the indicated device or element must have a particular orientation, with a particular orientation structure and operation, therefore cannot be understood as the limitation of the utility model. Embodiments

[0029] Reference Figures 1-6 A kind of thickness detection equipment for flexible conductive foam, comprising: shell 1, control switch 2 and display screen 3 are respectively fixed in one side of shell 1, and thickness detection component 4 is arranged in the inner side of shell 1;

[0030] Thickness detection component 4 includes the bottom plate 41 fixed to the inner side bottom of shell 1, and detection assembly one 42 and detection assembly two 43 are respectively arranged in the upper side of bottom plate 41;

[0031] Detection assembly one 42 includes reciprocating motor 420 and slide rail 421 fixed to the upper side of bottom plate 41, reciprocating motor 420 is fixed with reciprocating screw rod 422 in the output end direction, reciprocating screw rod 422 is screw driven with sliding block 423 on the outside, sliding block 423 is fixed with placement table 424 on the upper side, placement table 424 is fixed with placement plate 425 on the top, and the inner side of placement table 424 is provided with reserved port 426, the top of placement table 424 is provided with rectangular groove 427, and both ends of rectangular groove 427 are provided with scale 428, and one side of reserved port 426 is fixed with visual sensor 429.

[0032] Detection assembly two 43 includes fixed rod 431 fixed to the upper side of bottom plate 41, fixed rod 431 is fixed with top plate 432 on the top, top plate 432 is fixed with air cylinder 433 on the upper side, air cylinder 433 is fixed with connecting plate 434 through piston rod in the output end direction, connecting plate 434 is fixed with tactile sensor 435 on the lower side, and one side of tactile sensor 435 is fixed with scale plate 436.

[0033] The cylinder 433 is started, and the connecting plate 434 and the tactile sensor 435 and the scale plate 436 are pushed downward by the piston rod. At the same time, the tactile sensor 435 is in contact with the flexible conductive foam, and the scale plate 436 is in contact with the inner side wall of the rectangular groove 427, which ensures the accuracy of the tactile sensor 435 during measurement. When the tactile sensor 435 touches the flexible conductive foam, the visual sensor 429 is also linked, and the visual sensor 429 starts to work, shooting the depth of the scale plate 436 through the reserved port 426. The visual sensor 429 compares the captured image with the preset standard image and the scale 428 at both ends of the rectangular groove 427, and measures the thickness size, to feedback the thickness of the first time contact with the flexible conductive foam. At the same time, the thickness after pressing can also be further photographed and fed back to the display screen 3. The final processing result is displayed on the display screen 3, and the user can directly view the detection result. If you need to continue to detect other foam samples, you only need to take out the current foam and put in new foam to repeat the above steps.

[0034] The bottom of the placement table 424 is in close sliding relationship with the slide rail 421.

[0035] One side of the visual sensor 429 is in corresponding relationship with the scale plate 436, the rectangular groove 427 and the scale 428.

[0036] The inner side wall of the rectangular groove 427 is in contact with the scale plate 436.

[0037] The inner side of the placement plate 425 is placed with flexible conductive foam.

[0038] The lower side of the tactile sensor 435 is in contact with the flexible conductive foam.

[0039] Working principle: please refer to Figures 1-6 As shown, first, the shell 1 of the device is fixed with a control switch 2 and a display screen 3, which is convenient for users to operate and view the detection result. The thickness detection component 4 is installed on the inner side of the shell 1, including the detection assembly one 42 and the detection assembly two 43 on the bottom plate 41.

[0040] The user places the flexible conductive foam to be detected on the placement plate 425, ensuring that the foam is flat and in the correct position. Start the device by controlling switch 2, the reciprocating motor 420 starts to work, driving the reciprocating lead screw 422 to rotate, and then driving the sliding block 423 to slide on the sliding rail 421. Since the sliding block 423 is fixedly connected with the placement table 424, the placement table 424 also moves accordingly. When the placement table 424 moves under the detection assembly two 43, the air cylinder 433 starts to work, driving the connecting plate 434, the tactile sensor 435 and the scale plate 436 to move downward through the piston rod. At the same time, the tactile sensor 435 is in contact with the flexible conductive foam, and the scale plate 436 is in contact with the inner side wall of the rectangular groove 427, so as to ensure the accuracy of the tactile sensor 435 during measurement. After the tactile sensor 435 touches the flexible conductive foam, the visual sensor 429 is also linked to work, and the visual sensor 429 starts to work to shoot the depth of the scale plate 436 through the reserved port 426. The visual sensor 429 compares the image shot with the preset standard image and the scale 428 at both ends of the rectangular groove 427, and measures the thickness size, so as to feed back the thickness of the flexible conductive foam contacted for the first time. At the same time, the thickness after being pressed can also be further shot and fed back to the display screen 3. The final processing result is displayed on the display screen 3, so that the user can directly view the detection result. If it is needed to detect other foam samples, the current foam can be taken out and replaced with a new foam, and the above steps can be repeated.

[0041] In addition, when the flexible conductive foam thickness detection device of the utility model is running, the scale plate 436 is in the initial empty state, and the lower depth scale 428 is located at 20 cm. The initial position of the tactile sensor 435 is not in contact with any object. When the flexible conductive foam is placed, the tactile sensor 435 will be pressed and in contact with the foam. At this time, the scale plate 436 will also move downward. For example, the thickness of the flexible conductive foam is 4.48 cm. When the tactile sensor 435 is in contact with the foam and stable, the scale plate 436 will be displaced by 4.48 cm relative to its initial position (20 cm). Therefore, the reading of the scale 428 corresponding to the current position of the scale plate 436 shot by the visual sensor 429 will be:

[0042] 20cm - 4.48cm = 15.52cm

[0043] In the image shot by the visual sensor 429 after the flexible conductive foam is placed, the edge of the scale plate 436 will be aligned with the position of 15.52 cm on the scale 428. Therefore, 20 cm - 15.52 cm = 4.48 cm is the thickness of the flexible conductive foam.

[0044] Meanwhile, the visual sensor 429 can also identify the current position of the scale plate 436 through image processing technology, and compare it with the preset standard image, so as to calculate the depth depth (i.e. the thickness of the foam), and the visual sensor 429 is through the image processing technology module, which will carry out multi-dimensional fine processing on the photographed image. First, the edge detection algorithm is used to accurately position the contour boundary of the scale plate 436 and the scale 428, then the feature extraction technology is used to lock the key features such as scale marks, and finally the pattern matching algorithm is used to compare the current image with the preset stored standard image, so as to accurately calculate the depth depth of the scale plate 436, and the depth value is the real-time thickness of the flexible conductive foam. Meanwhile, the visual sensor 429 and the tactile sensor 435 are prior art, and the utility model will not be described too much, and the drawings will not be displayed too much.

Claims

1. A thickness detection apparatus for flexible conductive foam, comprising: The shell (1) is characterized in that the inner side of the shell (1) is provided with a thickness detection component (4). The thickness detection component (4) comprises a bottom plate (41) fixed to the inner side of the shell (1), and the upper side of the bottom plate (41) is provided with a detection assembly one (42) and a detection assembly two (43). The detection assembly one (42) comprises a reciprocating motor (420) and a sliding rail (421) fixed to the upper side of the bottom plate (41), the output end direction of the reciprocating motor (420) is fixed with a reciprocating screw rod (422), the outer side of the reciprocating screw rod (422) is threaded with a sliding block (423), the upper side of the sliding block (423) is fixed with a placement table (424), the top of the placement table (424) is fixed with a placement plate (425), the inner side of the placement table (424) is provided with a reserved opening (426), the top of the placement table (424) is provided with a rectangular groove (427), the two ends of the rectangular groove (427) are provided with a scale ruler (428), and one side of the reserved opening (426) is fixed with a visual sensor (429).

2. The thickness detection device for flexible conductive foam according to claim 1, wherein The detection assembly two (43) comprises a fixed rod (431) fixed to the upper side of the bottom plate (41), the top of the fixed rod (431) is fixed with a top plate (432), the upper side of the top plate (432) is fixed with a gas cylinder (433), the output end direction of the gas cylinder (433) is fixed with a connecting plate (434) through a piston rod, the lower side of the connecting plate (434) is fixed with a tactile sensor (435), and one side of the tactile sensor (435) is fixed with a scale plate (436).

3. The thickness detection device for flexible conductive foam according to claim 1, wherein The bottom of the placement table (424) is in close sliding relationship with the sliding rail (421).

4. The thickness detection device for flexible conductive foam according to claim 1 or 2, characterized in that, One side of the visual sensor (429) is in corresponding relationship with the scale plate (436), the rectangular groove (427) and the scale ruler (428).

5. The thickness detection device for flexible conductive foam according to claim 1, wherein The inner side wall of the rectangular groove (427) is in contact with the scale plate (436).

6. The thickness detection device for flexible conductive foam according to claim 1, wherein The inner side of the placement plate (425) is placed with flexible conductive foam.

7. The thickness detection device for flexible conductive foam according to claim 2, wherein The lower side of the tactile sensor (435) is in contact with the flexible conductive foam.

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