Novel steel bar stress meter

By using a modular tie rod structure with positioning rings and connecting bolts, the problems of insufficient positioning and high temperature threats during the welding process of traditional vibrating wire rebar stress gauges are solved, achieving a stable connection and improving the reliability of the monitoring system.

CN223741787UActive Publication Date: 2025-12-30CHONGQING MAJOR CONSTR ENG QUALITY INSPECTION CO LTD
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Patent Information

Application Number
CN202520220826.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-30
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The traditional vibrating wire rebar stress gauge has shortcomings in its positioning structure, requires external tools or manual assistance during welding, and the high temperature poses a potential threat to the sensor, affecting the stability and reliability of the monitoring system.

Method used

The modular tie rod structure, through the cooperation of positioning rings and connecting bolts, achieves a stable connection between the welding rod and the pile reinforcement, avoiding the transmission of high temperature to the sensor and eliminating the reliance on additional tools or manual assistance.

Benefits of technology

It achieves precise and robust connections during the welding process, reduces the risk of sensor damage, improves the stability and reliability of the monitoring system, simplifies the operation process, and enhances the system's durability and long-term monitoring accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel steel bar stress meter, which comprises a steel bar stress meter main body, the steel bar stress meter main body is respectively connected with corresponding modular pull rods through pull rod sleeves arranged at the two ends of the steel bar stress meter main body, each modular pull rod is respectively connected with a corresponding pile steel bar, and the two pile steel bars are arranged in a mirror symmetry manner; a wire of the steel bar stress meter main body is led to the ground surface; the splicing module type pull rod is innovatively adopted, the core of the splicing module type pull rod is that the positioning ring is ingeniously matched with the butt joint bolt, so that the welding rod is stably installed on the pile steel bar, and accurate welding can be achieved without an extra tool. During welding, the modular pull rod is separated from the pull rod sleeve of the steel bar stress meter body, high-temperature transmission is effectively blocked, the sensor is protected against damage, additional cooling measures are not needed, the stability and reliability of the system are remarkably improved, and the operation process is simplified through the design.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to steel stress meter technical field, especially relate to a novel steel stress meter. BACKGROUND

[0002] The vibrating wire type steel stress meter is a kind of instrument specially designed for long-term monitoring the internal steel stress of hydraulic structure and other concrete structures.The traditional stress meter structure mainly includes stress meter main body, sleeve (also known as pull rod sleeve) and pull rod three components.In these components, the pull rod plays a key role of being directly connected with steel, and its connection mode mainly has two kinds of binding and welding, and the welding mode is more preferred due to its stability.

[0003] However, it is worth noting that the traditional pull rod structure has obvious deficiency in positioning, which leads to having to rely on external tools or manual assistance to ensure the accuracy of welding in welding operation.More troublesome is that the high temperature generated in the welding process poses a potential threat to the stress meter.In order to effectively alleviate the adverse effects of high temperature, the common practice at present is to water or wrap with wet cloth in the sensor area (i.e.stress meter part) to achieve cooling, so as to prevent the damage of sensor caused by high temperature.Although these measures have played a protective role to some extent, there is still a risk of high temperature affecting the sensor area.

[0004] Therefore, it is necessary to invent a novel steel stress meter. UTILITY MODEL CONTENTS

[0005] In order to solve the above technical problems, the utility model provides a novel steel stress meter, including steel stress meter main body, pull rod sleeve, module type pull rod, pile steel and wire, the steel stress meter main body is connected with corresponding module type pull rod respectively through the pull rod sleeve set in both ends, each module type pull rod is connected with corresponding pile steel, and two pile steels are mirror image symmetry arrangement;The wire of steel stress meter main body is led to ground surface.

[0006] Preferably, the module type pull rod includes joint, butt bolt, welding rod and positioning ring, one end of the joint is connected together with pull rod sleeve thread engagement, the other end of joint is connected with welding rod through butt bolt, and the positioning ring arranged on welding rod is sleeved with pile steel, and pile steel and welding rod are welded together.

[0007] Preferably, the welding rod is provided with butt convex on the opposite end of joint, and butt concave is provided on the opposite end of joint and welding rod, and butt concave and butt convex are matched with each other.

[0008] Preferably, one end of the joint, i.e. the end provided with the butt joint notch and the through hole of the butt joint protrusion, is provided with a through hole allowing the butt joint bolt to pass through, and one end of the butt joint bolt is allowed to be placed on the surface of the pile reinforcement.

[0009] Preferably, the through hole provided at the butt joint protrusion is a threaded hole, and the butt joint bolt is screwed into the through hole provided at the butt joint protrusion.

[0010] Preferably, one end of the welding rod is provided with a positioning ring, i.e. the positioning ring is arranged at the end away from the reinforcement stress meter body, and the positioning ring has a "U" structure.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model discloses discard the traditional integral type pull rod structure design, and instead adopts an innovative splicable module type pull rod scheme.The core of the scheme lies in the ingenious cooperation of the unique positioning limiting structure - positioning ring and butt joint bolt.Through the cooperation mechanism, the welding rod can be stably installed on the pile reinforcement, and accurate and firm welding connection can be realized without relying on additional tools or manual assistance during the welding process.

[0013] Especially important is that during the welding operation, the module type pull rod and the pull rod sleeve of the reinforcement stress meter body are in a separated state.This design fundamentally blocks the path of high temperature generated by welding to the reinforcement stress meter body through the module type pull rod, thereby completely eliminating the potential harm of high temperature to the sensor and significantly reducing the risk of damage to the sensor area.Therefore, without taking traditional cooling measures such as watering or wet cloth wrapping, the stability and reliability of the monitoring system can be significantly improved.This innovation not only simplifies the operation process, but also further enhances the durability and long-term monitoring accuracy of the system. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structure schematic diagram of the utility model.

[0015] Figure 2 It is the structure schematic diagram of the welding rod and the pile reinforcement installed together of the utility model.

[0016] Figure 3 It is the explosion structure schematic diagram of the module type pull rod of the utility model.

[0017] In the drawing:

[0018] Reinforcement stress meter body 1, pull rod sleeve 2, module type pull rod 3, joint 31, butt joint bolt 32, welding rod 33, positioning ring 34, butt joint protrusion 35, butt joint notch 36, through hole 37, pile reinforcement 4, lead wire 5. DETAILED DESCRIPTION

[0019] In order for those skilled in the technical field to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

[0020] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0021] As shown in the accompanying Figure 1 to the accompanying Figure 3 :

[0022] The utility model provides a novel steel stress meter, including steel stress meter main part 1, pull rod sleeve 2, module type pull rod 3, stake reinforcement 4 and wire 5, steel stress meter main part 1 is connected with corresponding module type pull rod 3 respectively through the pull rod sleeve 2 of both ends of itself, every module type pull rod 3 is connected with corresponding stake reinforcement 4 respectively, two stake reinforcements 4 are mirror image symmetry and set up, the wire 5 of steel stress meter main part 1 leads to ground surface.

[0023] Further, the module type pull rod 3 includes a joint 31, a butt bolt 32, a welding rod 33, and a positioning ring 34. One end of the joint 31 is designed with a thread, which can be tightly threadedly engaged with the pull rod sleeve 2, ensuring the stable connection of the pull rod with the stress meter main body 1. The other end of the joint 31 is connected with the welding rod 33 through the butt bolt 32, forming a detachable and stable assembly structure.

[0024] Further, the end of the welding rod 33 is specially designed with a butt protrusion 35, and the end of the joint 31 connected with the welding rod 33 is specially designed with a butt notch 36. The butt protrusion 35 and the butt notch 36 are matched in shape and size, which not only enhances the stability of the connection, but also facilitates quick positioning and assembly.

[0025] Further, through holes 37 are provided at the end of the joint 31 with the butt notch 36 and at the butt protrusion 35. These through holes 37 allow the butt bolt 32 to pass through, and one end of the butt bolt 32 is allowed to be placed on the surface of the pile reinforcement 4, thereby achieving a firm connection between the welding rod 33 and the pile reinforcement 4.

[0026] Further, the through holes 37 provided at the butt protrusion 35 are designed as threaded holes. The threads of the butt bolt 32 are tightly matched with these threaded holes, and a more stable threaded connection can be achieved by rotating the bolt, further enhancing the connection strength between the modular pull rod 3 and the pile reinforcement 4.

[0027] Further, the end of the welding rod 33 is also provided with a positioning ring 34, which is cleverly designed at the end away from the reinforcement stress meter body 1 and has a "U" shape structure. The positioning ring 34 facilitates accurate sleeving of the welding rod 33 on the pile reinforcement 4.

[0028] The working principle is as follows: Before installing the self-vibrating string type reinforcement stress meter at the predetermined position of the reinforcement cage, the first step is to accurately cut the target reinforcement (i.e. the pile reinforcement 4) in the reinforcement cage. The length of the cut needs to be accurately matched with the installation requirements of the self-vibrating string type reinforcement stress meter to ensure accuracy and stability after installation.

[0029] Next, according to the specifications of the cut pile reinforcement 4, select the corresponding size of the modular pull rod 3 for installation. The installation of the modular pull rod 3 starts with sleeving the welding rod 33 through the positioning ring 34 on the pile reinforcement 4. To prevent loosening during subsequent operations, the butt bolt 32 needs to be installed on the butt protrusion 35 at the end of the welding rod 33 and tightened moderately to ensure that the end surface of the butt bolt 32 tightly fits the surface of the pile reinforcement 4, thereby achieving firm positioning connection of the two.

[0030] After the above positioning is completed, welding operation can be performed to firmly weld the welding rod 33 and the pile reinforcement 4 together. This process needs to be operated on two modular pull rods 3 respectively to ensure that the two welding rods 33 are respectively connected with the corresponding pile reinforcement 4 stably. Subsequently, the joint 31 of the modular pull rod 3, i.e. the end with threads, is threadedly engaged with the pull rod sleeve 2 to further reinforce the entire structure.

[0031] After the welding of the welding rods 33 with the pile reinforcement 4 is completed, and the joint 31 is firmly connected with the pull rod sleeve 2, the next step is to temporarily remove the butt joint bolt 32 from the welding rod 33 in order to prepare for the subsequent butt joint. At this time, the reinforcement stress meter body 1 with the joint 31 installed is carefully clamped between the two welding rods 33. In this process, the butt joint gap 36 of the joint 31 needs to be accurately matched with the butt joint protrusion 35 on the welding rod 33 to ensure that the two can be seamlessly butt jointed.

[0032] Finally, by reinstalling and tightening the butt joint bolt 32, the joint 31 is firmly connected with the welding rod 33 (specifically through the butt joint protrusion 35). This step not only completes the assembly of the modular pull rod 3 with the reinforcement stress meter body 1, but also ensures the stability and reliability of the entire stress monitoring system. At this point, the entire installation process is successfully completed, and the vibrating wire reinforcement stress meter is ready for its stress monitoring task.

[0033] The technical scheme disclosed by the utility model, or the technical scheme designed by the person skilled in the art under the inspiration of the technical scheme of the utility model, and the similar technical scheme achieving the above technical effects all fall within the protection scope of the utility model.

Claims

1. A new type of steel stress meter, characterized in that, The utility model provides a steel bar stress meter, which comprises a steel bar stress meter body (1), a pull rod sleeve (2), a modular pull rod (3), pile steel bars (4) and a lead wire (5), the steel bar stress meter body (1) is connected with corresponding modular pull rods (3) through pull rod sleeves (2) arranged at both ends of the steel bar stress meter body (1) respectively, each modular pull rod (3) is connected with corresponding pile steel bars (4) respectively, and the two pile steel bars (4) are arranged in mirror image symmetry; the lead wire (5) of the steel bar stress meter body (1) is led to the ground surface.

2. A new type of steel bar stress meter as claimed in claim 1, characterized in that: The modular pull rod (3) comprises a joint (31), a butt bolt (32), a welding rod (33) and a positioning ring (34), one end of the joint (31) is connected with the pull rod sleeve (2) in a threaded engagement, the other end of the joint (31) is connected with the welding rod (33) through the butt bolt (32), the positioning ring (34) arranged on the welding rod (33) is sleeved with the pile steel bar (4), and the pile steel bar (4) and the welding rod (33) are welded with each other.

3. A new type of steel stress meter as claimed in claim 2, characterized in that: The welding rod (33) is provided with a butt protrusion (35) at the end opposite to the joint (31), and the end opposite to the joint (31) and the welding rod (33) is provided with a butt notch (36), the butt notch (36) and the butt protrusion (35) are matched with each other.

4. A new type of steel bar stress meter as claimed in claim 3, characterized in that: The end of the joint (31), i.e. the end provided with the butt notch (36) and the butt protrusion (35), is provided with a through hole (37) allowing the butt bolt (32) to pass through, and one end of the butt bolt (32) is allowed to be placed on the surface of the pile steel bar (4).

5. A new type of steel stress meter as claimed in claim 4, characterized in that: The through hole (37) provided at the butt protrusion (35) is a threaded hole, and the butt bolt (32) is screwed with the through hole (37) provided at the butt protrusion (35).

6. A new type of steel stress meter as claimed in claim 3, characterized in that: One end of the welding rod (33) is provided with the positioning ring (34), i.e. the positioning ring (34) is arranged at the end away from the steel bar stress meter body (1), and the positioning ring (34) is of a "U" type structure.