T-shaped bolt fastening assembly detection device

By designing an automated T-bolt fastening assembly inspection device, which utilizes laser sensors and electric lifting components for assembly and inspection, the problems of assembly defects and inspection errors have been solved, achieving rapid and accurate inspection and efficient assembly processes.

CN223742761UActive Publication Date: 2025-12-30CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP CO LTD +1
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Patent Information

Application Number
CN202520293245.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-12-30
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In existing technologies, the assembly of T-bolt fastening components relies on personal experience, which can lead to unqualified assembly, slow inspection speed, and easy errors, as well as high labor costs.

Method used

A testing device was designed, comprising a T-bolt rack, a feeding module, a testing module, and a control console. It utilizes laser sensors and an electric lifting assembly for automated testing, and combines the control console for information comparison and feedback, enabling rapid and accurate assembly and testing.

Benefits of technology

It enables rapid and accurate testing of T-bolt fastening components, simplifies the operation process, saves labor costs, and improves assembly efficiency and testing accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223742761U_ABST
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Abstract

The utility model provides a T-shaped bolt fastening assembly detection device which comprises a T-shaped bolt material frame, a first material supply module, a detection module and a control table. The T-shaped bolt rack is fixedly arranged on the rack and is used for placing a plurality of T-shaped bolts; the at least two first feeding modules are arranged on one side of the rack, one first feeding module is used for storing and conveying square gaskets, and the other first feeding module is used for storing and conveying nuts; the device is reasonable in structural design, an assembler can rapidly assemble the T-shaped bolt fastening assembly through the T-shaped bolt rack and the first feeding module, the assembled T-shaped bolt fastening assembly is rapidly detected through the detection module and the console, and the detected T-shaped bolt fastening assembly is compared with set detection information; and the T-shaped bolt fastening assembly which is assembled to be qualified can be conveniently and rapidly obtained, operation is easy, and the labor cost is greatly saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a T type bolt fastening assembly detection device. BACKGROUND

[0002] At present, the assembly personnel assembles T type bolt fastening assembly completely by personal experience, so that the unqualified assembly situation appears. At present, the detection to T type bolt fastening assembly assembly is detected by the detection personnel using traditional measuring tools, which not only is slow in detection speed and is prone to error, but also wastes a large amount of labor cost, therefore, the prior art still needs to be improved and developed. SUMMARY

[0003] In view of the above problems, the utility model provides a T type bolt fastening assembly detection device.

[0004] In order to achieve the above purpose, the utility model provides a T type bolt fastening assembly detection device, including T type bolt rack, feed module one, detection module, control cabinet,

[0005] T type bolt rack, the T type bolt rack is fixed on the rack and is used for placing a plurality of T type bolts;

[0006] Feed module one, the feed module one is at least two and is arranged on one side of the rack, wherein one is used for storing and conveying square gasket, and the other is used for storing and conveying nut;

[0007] Detection module, the detection module is fixed on the rack, and it includes detection storage platform and laser sensor, the laser sensor is driven up and down by the lifting assembly fixed on the rack to detect the T type bolt fastening assembly arranged on the detection storage platform;

[0008] Control cabinet, the control cabinet is fixed on the rack and is connected with the feed module one and the detection module circuit, the control cabinet compares the detection information of the detection module with the set detection information and feeds back to the user.

[0009] Further, the feed module one includes a tank, a partition plate, a screw, a moving seat, a storage plate, a connecting piece one, a driving piece one, the partition plate is arranged in the tank, and a vertical waist hole one is arranged in the partition plate, the screw is arranged in the tank on one side of the partition plate, the moving seat is rotatably connected with the screw, the storage plate is arranged in the tank on the other side of the partition plate, the connecting piece is movably arranged in the waist hole one, and the two ends of the connecting piece are connected with the moving seat and the storage plate respectively, the driving piece one is connected with the control cabinet circuit and drives the screw to rotate through the transmission mechanism, and then drives the moving seat to move up and down, the tank is open at the upper end, and the sidewall is provided with a door that can be opened and closed corresponding to the storage plate.

[0010] Further, the vertical waist hole two is arranged on the side wall of the material box, the feeding module one further comprises a connecting piece two, a lifting sensing column, a proximity switch and an optical fiber sensor, the connecting piece two is movably arranged in the waist hole two and connected with the moving seat and the lifting sensing column at two ends respectively, the proximity switch is arranged on the outer side wall of the material box and used for cooperating with the lifting sensing column and transmitting sensing signals to the control console, and the optical fiber sensor is arranged on the top of the partition plate and connected with the control console circuit.

[0011] Further, the moving seat is fixed with a sliding seat on one side, and the side wall of the material box is provided with a sliding rail matched with the sliding seat.

[0012] Further, the detection placement table comprises clamping jaws, a driving piece two and a placement rack, the clamping jaws are two and slidably arranged on the driving piece two respectively, the driving piece two is fixed on one side of the placement rack through a mounting plate and connected with the control console circuit, the output end of the driving piece two is in transmission connection with the clamping jaws and used for driving the clamping jaws to clamp or release the head of the T-shaped bolt, and the placement rack is provided with a detection groove corresponding to one side of the laser sensor.

[0013] Further, the lifting assembly is an electric lifting assembly and connected with the control console circuit.

[0014] Further, the finished product rack is fixed on the rack and used for placing the T-shaped bolt fastening assembly which is detected qualified by the detection module.

[0015] Further, the plurality of feeding modules two are arranged on one side of the rack and connected with the control console circuit, the feeding module two is consistent with the feeding module one in structure and used for storing and conveying the leveling gasket.

[0016] The utility model discloses relative to prior art's beneficial effect is: the utility model discloses structure design is reasonable, and the assembly personnel can be through T-shaped bolt material frame and feeding module one and quickly assembles T-shaped bolt fastening assembly, and through detection module and control console, and the T-shaped bolt fastening assembly that assembles is detected quickly, and is compared with the set detection information, and the T-shaped bolt fastening assembly that assembles qualified is obtained conveniently and quickly, not only simple operation still greatly saves the artificial cost. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the perspective view of the T-shaped bolt fastening assembly detection device of the utility model;

[0018] Figure 2 It is the partial section view of feeding module one related to the scheme;

[0019] Figure 3 It is the perspective view of feeding module one related to the scheme;

[0020] Figure 4 Assembled view of the detection module and the lifting assembly involved in the present application. DETAILED DESCRIPTION

[0021] As Figure 1 shown, the T-bolt fastening assembly detection device of the embodiment of the present application comprises a rack 6, a T-bolt rack 7, a feeding module one 8, a detection module 22, a control console 30, a finished product rack 31 and a feeding module two 32.

[0022] Further, as Figure 1 shown, the T-bolt rack 7 and the feeding module one 8 in the embodiment are used to store various accessories for assembling the T-bolt fastening assembly 4; wherein the T-bolt rack 7 is fixedly arranged on the rack 6 and used to place a plurality of T-bolts 1, and the feeding module one 8 is arranged on one side of the rack 6 and has at least two, and the number of the feeding module one 8 is set according to the requirement, and in the embodiment, the feeding module one 8 has three, one of which is used to store and deliver square washers 2, and the other two are used to store and deliver nuts 3, and the feeding module one 8 can be arranged individually or in pairs when delivering the nuts 3; when assembling the T-bolt fastening assembly 4, the square washer 2 is loaded into the T-bolt 1, and according to the data provided on the touch screen of the control console 30, a plurality of nuts 3 are screwed to a specified depth (compared to a ruler), and if overload, jamming or failure to screw in occurs, a new T-bolt 1 or nut 3 is replaced.

[0023] Specifically, as Figure 2 , Figure 3 shown, the feeding module one 8 in the embodiment comprises a tank 9, a partition plate 10, a screw rod 11, a moving seat 12, a storage plate 13, a connecting piece one 14 and a driving piece one 15; wherein the partition plate 10 is arranged in the tank 9 and has a vertical waist-shaped hole one 101 therein, the screw rod 11 is located in the tank 9 on one side of the partition plate 10, the moving seat 12 is rotationally connected with the screw rod 11, the storage plate 13 is located in the tank 9 on the other side of the partition plate 10, the connecting piece 14 is movably arranged in the waist-shaped hole one 101 and connected with the moving seat 12 and the storage plate 13 at both ends, and the driving piece one 15 is circuit-connected with the control console 30 and drives the screw rod 11 to rotate through a transmission mechanism, thereby driving the moving seat 12 to move up and down, the tank 9 has an open upper end, and the sidewall thereof corresponding to the storage plate 13 is provided with a closable door, and in addition, the inner sidewall of the tank 9 corresponding to the storage plate 13 is optionally provided with a limiting strip for limiting a plurality of square washers or nuts arranged on the storage plate 13 to be placed in a column.

[0024] Meanwhile, as Figure 2 , Figure 3As shown, the sidewall of the magazine 9 in the embodiment is provided with a vertical waist-shaped hole 2 91, the feeding module 1 8 further includes a connecting member 2 16, a lifting sensing column 1 7, a proximity switch 1 8, and an optical fiber sensor 1 9. The connecting member 2 1 6 is movably arranged in the waist-shaped hole 2 91 and connected with the moving seat 1 2 and the lifting sensing column 1 7 at two ends. The proximity switch 1 8 is arranged on the outer sidewall of the magazine 9 and cooperates with the lifting sensing column 1 7 to transmit the sensing signal to the control console 30. The optical fiber sensor 1 9 is arranged on the top of the partition plate 1 0 and connected with the control console 30 in an electrical circuit. A sliding seat 20 is arranged on one side of the moving seat 1 2. A sliding rail 2 1 is arranged on the sidewall of the magazine 9. The sliding seat 20 cooperates with the sliding seat 20 to make the moving seat 1 2 move up and down more smoothly and stably. When discharging, the assembler controls the driving member 1 5 to reverse through the control console 30, so that the placing plate 1 3 is lowered. When the lifting sensing column 1 7 is detected by the lowermost proximity switch 1 8, the driving member 1 5 stops rotating, and the reset is completed. The assembler opens the door on the magazine 9, places a plurality of square washers 2 or nuts 3 on the placing plate 1 3, and then closes the door on the magazine 9. When feeding, the assembler starts the control console 30 and takes away the square washer 2 or nut 3 at the uppermost end of the feeding module 1 8. The optical fiber sensor 1 9 judges whether there is a square washer or nut on the corresponding placing plate 1 3. If not, the driving member 1 5 rotates forward, and the placing plate 1 3 moves up by a specified height. If the placing plate 1 3 rises to the specified height, the optical fiber sensor 1 9 still does not detect the square washer 2 or nut 3, and the touch screen of the control console 30 displays a lack of material alarm.

[0025] Further, as shown in Figure 1 、 Figure 4 The detection module 22 in the embodiment is fixedly arranged on the rack 6 and includes a detection placing table 23 and a laser sensor 28. The laser sensor 28 is driven by a lifting assembly 29 fixedly arranged on the rack 6 to move up and down to detect the T-shaped bolt fastening assembly 4 arranged on the detection placing table 23. The control console 30 is fixedly arranged on the rack 6 and connected with the feeding module 1 and the detection module 2 in an electrical circuit. The control console 30 compares the detection information of the detection module 2 with the set detection information and feeds back to the user.

[0026] Specifically, as shown in Figure 1 、 Figure 4As shown, the detection shelf 23 in the embodiment includes clamping jaws 24, a second driving member 25, a storage rack 26, the clamping jaws 24 are two and are respectively slidably arranged on the second driving member 25, the second driving member 25 is fixedly arranged on one side of the storage rack 26 through a mounting plate 27 and is electrically connected with the control console 30, the output end of the second driving member 25 is in transmission connection with the clamping jaws 24 and is used for driving the clamping jaws 24 to clamp or release the head of the T-shaped bolt 4, the storage rack 26 is provided with a detection groove 261 on the side corresponding to the laser sensor 28, so as to facilitate the detection of the laser sensor 28, the lifting assembly 29 is an electric lifting assembly and is electrically connected with the control console 30; during specific detection, the assemblers place the assembled T-shaped bolt fastening assembly 4 into the storage rack 26, and then start the second driving member 25 through the control console 30 to drive the clamping jaws 24 to clamp the head of the T-shaped bolt 1, and then the lifting assembly 29 drives the laser sensor 28 to move from top to bottom, so as to detect whether the square washer 2 is missed, whether the nut 3 is missed, and whether the nut 3 exceeds the upper and lower limit height, if the laser sensor 28 can still detect the nut 3 at the preset upper and lower limit height, the touch screen of the control console 30 displays the corresponding unqualified reason and controls the second driving member 25 to drive the clamping jaws 24 to release the head of the T-shaped bolt 1, and the assemblers reassemble and then detect until the detection is qualified.

[0027] Further, as shown in the Figure 1 The finished product rack 31 in the embodiment is fixedly arranged on the rack 6 and is used for placing a plurality of T-shaped bolt fastening assemblies that have passed the detection of the detection module 22.

[0028] Further, as shown in the Figure 1 The plurality of feeding modules two 32 and the feeding module one 8 are arranged side by side on one side of the rack 6 and are electrically connected with the control console 30, the feeding module two 32 is consistent with the feeding module one 8 in structure and is used for storing and conveying the leveling washers 5, in the embodiment, the feeding module two 32 has four and respectively stores leveling washers 5 of different thicknesses; the assemblers can take the leveling washers 5 of the corresponding thickness according to the prompt of the touch screen of the control console 30 and match the leveling washers 5 with the T-shaped bolt fastening assemblies 4 that have passed the detection in the mounting holes of the suspension columns.

[0029] The above only describes the preferred embodiments of the utility model and is not used for limiting the utility model. For those skilled in the art, the utility model can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A T-bolt fastening assembly inspection apparatus, characterized by, The utility model relates to a kind of T-bolt automatic assembly machine, including: T-bolt rack (7), the T-bolt rack (7) is fixed on rack (6), for placing multiple T-bolts (1); Feed module one (8), the feed module one (8) at least has two, and it is arranged on the side of rack (6), one of which is used to store and transport square washer (2), another is used to store and transport nut (3); Detection module (22), the detection module (22) is fixed on rack (6), and it includes detection table (23) and laser sensor (28), the laser sensor (28) is driven up and down by lifting assembly (29) fixed on rack (6) to move to detect T-bolt fastening assembly (4) arranged in detection table (23); Control console (30), the control console (30) is fixed on rack (6), and is electrically connected with feed module one (8) and detection module (22), and the control console (30) compares the detection information of detection module (22) with set detection information, and feedback to user.

2. A T-bolt fastening assembly inspection device according to claim 1, wherein: The feed module one (8) includes tank (9), partition plate (10), screw rod (11), moving seat (12), storage plate (13), connecting piece one (14), driving part one (15), the partition plate (10) is arranged in tank (9), and is internally provided with vertical waist hole one (101), the screw rod (11) is located in the tank (9) on the side of partition plate (10), the moving seat (12) is rotatably connected with screw rod (11), the storage plate (13) is located in the tank (9) on the other side of partition plate (10), the connecting piece (14) is movably arranged in waist hole one (101), and two ends are connected with moving seat (12) and storage plate (13) respectively, the driving part one (15) is electrically connected with control console (30) and drives screw rod (11) to rotate by transmission mechanism, to further drive moving seat (12) to move up and down, the upper end of the tank (9) is opened, and the side wall is provided with openable door corresponding to storage plate (13).

3. A T-bolt fastening assembly inspection apparatus according to claim 2, wherein: The side wall of the tank (9) is provided with vertical waist hole two (91), and the feed module one (8) further includes connecting piece two (16), lifting sensing column (17), proximity switch (18), optical fiber sensor (19), the connecting piece two (16) is movably arranged in waist hole two (91), and two ends are connected with moving seat (12) and lifting sensing column (17) respectively, the proximity switch (18) is provided with two on the outer side wall of tank (9), and is used to cooperate with lifting sensing column (17) and transmit sensing signal to control console (30), the optical fiber sensor (19) is arranged on the top of partition plate (10), and is electrically connected with control console (30).

4. A T-bolt fastening assembly inspection device according to claim 2 or 3, characterised in that: The side of the moving seat (12) is fixed with sliding seat (20), and the side wall of the tank (9) is provided with sliding rail (21) matched with sliding seat (20).

5. The T-bolt fastener assembly inspection apparatus of claim 1, wherein: The detection storage table (23) comprises clamping jaws (24), a second driving element (25), a storage rack (26), the clamping jaws (24) are two and are respectively slidably arranged on the second driving element (25), the second driving element (25) is fixed on one side of the storage rack (26) through a mounting plate (27) and is electrically connected with the control console (30), an output end of the second driving element (25) is in transmission connection with the clamping jaws (24) and is used for driving the clamping jaws (24) to clamp or release the head of the T-shaped bolt (4), and the storage rack (26) is provided with a detection groove (261) on the side corresponding to the laser sensor (28).

6. The T-bolt fastener assembly inspection apparatus of claim 1, wherein: The lifting assembly (29) is an electric lifting assembly and is electrically connected with the control console (30).

7. The T-bolt fastener assembly inspection apparatus of claim 1, wherein: Further comprising a finished product rack (31), the finished product rack (31) is fixed on the rack (6) and is used for placing a plurality of T-shaped bolt fastening assemblies that have passed the detection of the detection module (22).

8. The T-bolt fastener assembly inspection apparatus of claim 1, wherein: Further comprising a plurality of second feeding modules (32), the plurality of second feeding modules (32) are arranged on one side of the rack (6) and are electrically connected with the control console (30), the second feeding modules (32) are consistent with the first feeding module (8) in structure and are used for storing and conveying the leveling gaskets (5).