Multi-stage crushing pulverizer for organic fertilizer production
By designing a gear transmission and slider adjustment mechanism for a multi-stage crusher, the problem of traditional equipment being unable to control the crushing particle size was solved, achieving efficient crushing of organic fertilizer and flexible adaptation to diverse material needs.
Patent Information
- Application Number
- CN202423028407.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional organic fertilizer crushing equipment cannot flexibly adjust the crushing particle size, making it difficult to adapt to diverse material types and product specifications, resulting in increased energy consumption and equipment wear.
A multi-stage pulverizer for organic fertilizer production was designed. By setting up a pulverizing motor and gear transmission system, combined with a slider and screw adjustment mechanism, the gap between the pulverizing cylinders can be adjusted to achieve flexible control of the pulverization degree.
It achieves efficient pulverization of materials with different textures and hardness, ensuring that the materials reach the appropriate particle size, improving pulverization efficiency, and meeting diverse pulverization needs.
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Figure CN223747644U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of organic fertilizer production, specifically relates to a multi-stage crushing pulverizer for organic fertilizer production. BACKGROUND
[0002] With the acceleration of agricultural modernization, the key role of organic fertilizer in improving soil fertility, improving soil structure and promoting sustainable growth of crops is increasingly prominent, and the market demand for organic fertilizer continues to rise. Organic fertilizer raw materials are widely and complexly sourced, including poultry manure, crop straw, urban organic waste, industrial organic waste and other types of organic waste. These raw materials often have different sizes, different textures, and wide fluctuations in water content.
[0003] Traditional organic fertilizer crushing equipment often uses fixed structure crushing components and single drive mode, lacks flexible control means for material crushing particle size, and once the equipment is installed and debugged, the crushing fineness cannot be changed. Only a very limited range of materials and product specifications can be adapted, and the working state cannot be switched as needed, resulting in either substandard coarse crushing, material clumping affecting fermentation, or excessive crushing, increasing energy consumption and equipment wear.
[0004] Therefore, to solve the above technical problems, the present application provides a multi-stage crushing pulverizer for organic fertilizer production. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model designs a multi-stage crushing pulverizer for organic fertilizer production. The crushing motor drives the first crushing cylinder to rotate, and the driving gear on the other side of the first crushing cylinder engages the transmission gear. The second crushing cylinder is driven to rotate by the transmission gear, and the direction of rotation of the two crushing cylinders is opposite due to the external engagement of the gears. Thus, the organic fertilizer can be crushed by rolling. Sliding blocks are provided on both sides of the other motor, and the sliding blocks are connected by a screw rod. By adjusting the screw rod, the sliding blocks slide along the sliding groove to adjust the distance between the two rolling cylinders, thereby achieving the purpose of adjusting the crushing fineness.
[0006] To achieve the above technical effects, the utility model is implemented by the following technical solutions: a multi-stage crushing pulverizer for organic fertilizer production, comprising: a support assembly, a crushing assembly, and an adjustment assembly.
[0007] The support assembly is internally provided with a crushing assembly; and the crushing assembly is provided with an adjustment assembly on one side.
[0008] The crushing assembly comprises a crushing cylinder I, a motor base, a crushing motor, a driving gear, a driven gear, a connecting rod, a movable gear, an adjusting gear and a crushing cylinder II; the motor base is fixedly connected with a supporting assembly, and the crushing motor is fixedly connected in the motor base; the output shaft of the crushing motor penetrates through the supporting assembly to be provided with the crushing cylinder I; the crushing cylinder I is provided with the driving gear penetrating through the supporting assembly on the side away from the crushing motor; the lower end of the driving gear is provided with a rotating shaft; the rotating shaft is rotatably connected with the driven gear; the driven gear is externally engaged with the movable gear; the movable gear is externally engaged with the adjusting gear, and the movable gear is hingedly connected with the adjusting gear and the driven gear through the connecting rod; the adjusting gear is fixedly connected with the crushing cylinder II; and the crushing cylinder II is rotatably connected with an adjusting assembly.
[0009] Further, the movable gear is arranged without fixed shaft and is connected with the adjusting gear and the driven gear through the connecting rod to keep engagement.
[0010] Further, the supporting assembly comprises a shell, an inlet, supporting columns, an outlet and a chute; the shell is hollow, the inlet is arranged at the upper end, the supporting columns are arranged at the bottom corners, the outlet is arranged in the middle, and the chute is arranged at the upper end of the outlet.
[0011] Further, the motor base is fixedly connected to the left side of the shell, and the rotating shaft is arranged on the right side.
[0012] Further, the adjusting assembly comprises an adjusting motor, a worm sleeve, an adjusting worm, an adjusting worm wheel, a limiting sleeve, a screw rod, a sliding groove and a sliding block; the sliding grooves are arranged on the left and right sides of the shell to slidably connect the sliding blocks, the adjusting worm wheels and the worm sleeves are symmetrically arranged at the rear ends, the sliding blocks are rotatably connected with the two ends of the crushing cylinder II, and the screw rod is rotatably connected with the rear end of the sliding block; the screw rod penetrates through the shell and is threadedly connected with the shell and the adjusting worm wheel, and the limiting sleeve is arranged at the rear end of the screw rod; the adjusting motor is arranged in the worm sleeve; the adjusting worm is rotatably connected with the worm sleeve and symmetrically arranged at the two ends of the adjusting motor; and the adjusting worm is engaged with the adjusting worm wheel.
[0013] Further, the adjusting worm wheel is rotatably connected with the shell.
[0014] The utility model discloses a crushing device for material, which comprises a supporting assembly, a crushing assembly and an adjusting assembly.
[0015] The utility model discloses a crushing device for material, which comprises a supporting assembly, a crushing assembly and an adjusting assembly.
[0016] Meanwhile, by adjusting the motor drive adjusting worm, adjusting worm gear rotation, and further driving the screw axial movement to push the sliding block to slide in the sliding slot, the gap between the second crushing cylinder and the first crushing cylinder is precisely adjusted, which helps to flexibly adjust the crushing degree according to different material requirements, product specification requirements, and meet the diversified crushing operation requirements. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used for the embodiment description.
[0018] Figure 1 It is a kind of organic fertilizer production with the overall structure diagram of multi-stage crushing pulverizer;
[0019] Figure 2 It is a kind of organic fertilizer production with the front view of multi-stage crushing pulverizer;
[0020] Figure 3 It is a kind of organic fertilizer production with the structure diagram of crushing assembly of multi-stage crushing pulverizer;
[0021] Figure 4 It is a kind of organic fertilizer production with the rear view of multi-stage crushing pulverizer;
[0022] Figure 5 It is a kind of organic fertilizer production with the partial view A of multi-stage crushing pulverizer;
[0023] In the drawings, the component list represented by each sign is as follows:
[0024] 1-support assembly, 101-housing, 102-feeding port, 103-support column, 104-discharge port, 105-chute, 2-crushing assembly, 201-first crushing cylinder, 202-motor base, 203-crushing motor, 204-driving gear, 205-driven gear, 206-connecting rod, 207-idler gear, 208-adjusting gear, 209-second crushing cylinder, 210-rotating shaft, 3-adjusting assembly, 301-adjusting motor, 302-worm sleeve, 303-adjusting worm, 304-adjusting worm gear, 305-limiting sleeve, 306-screw, 307-sliding slot, 308-sliding block. DETAILED DESCRIPTION
[0025] The utility model discloses a multi -stage comminution's comminuting machine for organic fertilizer production, include: support subassembly 1, comminution subassembly 2, adjustment subassembly 3, support subassembly 1 inside setting comminution subassembly 2, comminution subassembly 2 one side setting adjustment subassembly 3, comminution subassembly 2 includes comminution cylinder one 201, motor base 202, comminution motor 203, driving gear 204, driven gear 205, connecting rod 206, movable gear 207, adjustment gear 208, comminution cylinder two 209, motor base 202 fixed connection support subassembly 1, and motor base 202 inside fixed connection comminution motor 203, comminution motor 203 output shaft penetrates support subassembly 1 and sets up comminution cylinder one 201, comminution cylinder one 201 is away from comminution motor 203 one side and penetrates support subassembly 1 and sets up driving gear 204, driving gear 204 lower extreme sets up pivot 210, pivot 210 rotatory connection driven gear 205, driven gear 205 outer meshing movable gear 207, movable gear 207 outer meshing adjustment gear 208, and movable gear 207 respectively with adjustment gear 208 and driven gear 205 through connecting rod 206 articulate, adjustment gear 208 fixed connection comminution cylinder two 209, comminution cylinder two 209 rotatory connection adjustment subassembly 3, multiple components coordinated work realizes the strong comminution of material, can effectively handle different texture, hardness material, ensure that material is fully comminuted to suitable granularity, improve comminution efficiency.
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0027] Embodiment 1
[0028] As the accompanying drawings Figures 1-3The support assembly 1 is internally provided with a crushing assembly 2; the crushing assembly 2 is provided with an adjusting assembly 3 on one side; the crushing assembly 2 comprises a crushing cylinder one 201, a motor base 202, a crushing motor 203, a driving gear 204, a driven gear 205, a connecting rod 206, a movable gear 207, an adjusting gear 208, and a crushing cylinder two 209; the motor base 202 is fixedly connected with the support assembly 1, and the motor base 202 is internally fixedly connected with the crushing motor 203; the output shaft of the crushing motor 203 penetrates the support assembly 1 to be provided with the crushing cylinder one 201; the side, away from the crushing motor 203, of the crushing cylinder one 201 penetrates the support assembly 1 to be provided with the driving gear 204; the lower end of the driving gear 204 is provided with a rotating shaft 210; the rotating shaft 210 is rotatably connected with the driven gear 205; the driven gear 205 is externally engaged with the movable gear 207; the movable gear 207 is externally engaged with the adjusting gear 208, and the movable gear 207 is hingedly connected with the adjusting gear 208 and the driven gear 205 through the connecting rod 206; the adjusting gear 208 is fixedly connected with the crushing cylinder two 209; the crushing cylinder two 209 is rotatably connected with the adjusting assembly 3; the movable gear 207 is provided with a non-fixed shaft center and is connected with the adjusting gear 208 and the driven gear 205 through the connecting rod 206 to keep engagement;
[0029] The support assembly 1 comprises a shell 101, an inlet 102, support columns 103, an outlet 104, and a chute 105; the shell 101 is hollow, the upper end is provided with the inlet 102, the bottom corners are provided with the support columns 103, the middle is provided with the outlet 104, and the upper end of the outlet 104 is provided with the chute 105; the shell 101 is fixedly connected with the motor base 202 on the left side and is provided with the rotating shaft 210 on the right side;
[0030] In the embodiment, when the device is in use, the crushing motor 203 is started to rotate, the crushing motor 203 drives the crushing cylinder one 201 to rotate, the driving gear 204 is driven to rotate, the driven gear 205 is driven to rotate in the opposite direction, the movable gear 207 is driven to rotate in the forward direction, the adjusting gear 208 is driven to rotate in the opposite direction, the adjusting gear 208 drives the crushing cylinder two 209 to rotate, and the crushing cylinder one 201 and the crushing cylinder two 209 are driven to rotate in the opposite direction through transmission; at this time, the organic fertilizer is added through the inlet 102, the crushing cylinder one 201 and the crushing cylinder two 209 are used to crush the organic fertilizer, and the crushed organic fertilizer is discharged through the outlet 104;
[0031] In this embodiment, the crushing component 2 uses the crushing motor 203 as the core power source. The motor base 202 ensures the smooth operation of the motor. Its output shaft drives the first crushing cylinder 201 to rotate, providing basic power for subsequent transmission. The driving gear 204 rotates synchronously with the first crushing cylinder 201. It achieves flexible rotational connection with the driven gear 205 through the rotating shaft 210 to transmit power. It also drives the movable gear 207 and the adjusting gear 208 through external meshing relationship, ultimately driving the second crushing cylinder 209 to rotate. For the complex and diverse raw material characteristics of organic fertilizer, it can apply a strong and continuous crushing force, so that the material is fully crushed under the crushing of the two crushing cylinders, achieving the crushing purpose efficiently and effectively improving crushing efficiency and quality.
[0032] Example 2
[0033] As attached Figure 1 , 4 As shown in Figure 5, the adjustment assembly 3 includes an adjustment motor 301, a worm sleeve 302, an adjustment worm 303, an adjustment worm wheel 304, a limiting sleeve 305, a screw 306, a sliding groove 307, and a slider 308. The left and right sides of the housing 101 are respectively provided with sliding grooves 307 to slidably connect the slider 308, and the rear ends are symmetrically provided with adjustment worm wheels 304 and worm sleeves 302. The slider 308 is rotatably connected to both ends of the crushing cylinder 209, and the rear end of the slider 308 is rotatably connected to the screw 306. The screw 306 penetrates the housing 101 and is threadedly connected to the housing 101 and the adjustment worm wheel 304. The rear end is provided with a limiting sleeve 305. The adjustment motor 301 is located in the middle of the worm sleeve 302. The adjustment worms 303 are symmetrically provided at both ends of the adjustment motor 301 and rotatably connected to the worm sleeve 302. The adjustment worms 303 respectively mesh with the adjustment worm wheels 304. The adjustment worm wheels 304 are rotatably connected to the housing 101.
[0034] In this embodiment, when it is necessary to adjust the coarseness of the organic fertilizer crushed by the device, the adjustment motor 301 is started, which drives the adjustment worm 303 on both sides to rotate, thereby driving the adjustment worm wheel 304 to rotate. At the same time, through the threaded connection between the adjustment worm wheel 304 and the screw 306, the screw 306 drives the slider 308 to slide along the slide groove 307, thereby causing the slider 308 to move the second crushing cylinder 209, thereby adjusting the distance between the first crushing cylinder 201 and the second crushing cylinder 209, thereby adjusting the coarseness of the crushing.
[0035] In the embodiment, the adjusting assembly 3 realizes accurate and convenient control of the crushing gap by adjusting the motor 301. When the adjusting motor 301 operates, the two-end symmetrical adjusting worm 303 is driven to rotate in the worm sleeve 302, the adjusting worm gear 304 engaged with the adjusting worm 303 is accurately driven to rotate, the rotating motion is converted into the axial linear motion of the screw rod 306 based on the threaded connection characteristics of the adjusting worm gear 304 and the screw rod 306, the screw rod 306 pushes the sliding block 308 to stably slide in the sliding groove 307 on both sides of the shell 101, the sliding block 308 is tightly connected with both ends of the second crushing cylinder 209, and then the distance between the second crushing cylinder 209 and the first crushing cylinder 201 is adjusted. According to the caking conditions of different organic fertilizer raw materials under the influence of initial conditions such as particle size and humidity and specific requirements of product particle size specifications in the downstream production link, for example, the demand for fine fertilizer required by flower planting and the demand for relatively coarse particles for orchard fertilizers, the crushing degree is accurately controlled by operating the adjusting motor 301, and the adaptability of the equipment to different production requirements is greatly enhanced.
[0036] In summary, the utility model discloses a crushing motor 202 drives the first crushing cylinder 201 to rotate, is driven finally to rotate the second crushing cylinder 209 through driving of the driving gear 204, the driven gear 205, the movable gear 207 and the adjusting gear 208, and multiple components work together to realize the powerful crushing of materials. Different materials of different textures and hardness can be effectively treated, the materials can be fully crushed to the appropriate particle size, and the crushing efficiency is improved.
[0037] Meanwhile, the adjusting motor 301 drives the adjusting worm 303 and the adjusting worm gear 304 to rotate, and then drives the screw rod 306 to move axially and push the sliding block to slide in the sliding groove 307, so that the gap between the second crushing cylinder 209 and the first crushing cylinder 201 is accurately adjusted. According to different material requirements and product specification requirements, the crushing degree can be flexibly adjusted, and the diversified crushing operation requirements can be met.
[0038] The preferred embodiments of the utility model disclosed above are only used to help describe the utility model, and the preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments described.
Claims
1. A multi-stage pulverizer for organic fertilizer production, characterized in that, Include: Supporting assembly, crushing assembly, adjusting assembly; The crushing assembly is arranged in the supporting assembly; one side of the crushing assembly is provided with the adjusting assembly; The crushing assembly includes a crushing cylinder one, a motor base, a crushing motor, a driving gear, a driven gear, a connecting rod, a movable gear, an adjusting gear, and a crushing cylinder two; the motor base is fixedly connected with the supporting assembly, and the motor base is fixedly connected with the crushing motor inside; the output shaft of the crushing motor penetrates the supporting assembly to arrange the crushing cylinder one; the side away from the crushing motor of the crushing cylinder one penetrates the supporting assembly to arrange the driving gear; the lower end of the driving gear is provided with a rotating shaft; the rotating shaft is rotatably connected with the driven gear; the driven gear is externally meshed with the movable gear; the movable gear is externally meshed with the adjusting gear, and the movable gear is hingedly connected with the adjusting gear and the driven gear through the connecting rod; the adjusting gear is fixedly connected with the crushing cylinder two; the crushing cylinder two is rotatably connected with the adjusting assembly; The supporting assembly includes a shell, an inlet, a supporting column, an outlet, and a chute; the shell is hollow, the inlet is arranged at the upper end, the supporting column is arranged at the bottom of the four corners, the outlet is arranged in the middle, and the chute is arranged at the upper end of the outlet.
2. The multi-stage pulverizer for producing organic fertilizer according to claim 1, characterized in that, The movable gear is arranged without a fixed shaft center and is connected with the adjusting gear and the driven gear through the connecting rod to keep meshing.
3. The multi-stage pulverizer for producing organic fertilizer according to claim 1, characterized in that, The motor base is fixedly connected to the left side of the shell, and the rotating shaft is arranged on the right side.
4. The multi-stage pulverizer for producing organic fertilizer according to claim 1, characterized in that, The adjusting assembly includes an adjusting motor, a worm sleeve, an adjusting worm, an adjusting worm wheel, a limiting sleeve, a screw rod, a sliding groove, and a sliding block; the shell is provided with the sliding groove on the left and right sides to slidingly connect the sliding block, and the adjusting worm wheel and the worm sleeve are symmetrically arranged at the rear end; the sliding block is rotatably connected with the two ends of the crushing cylinder two, and the rear end of the sliding block is rotatably connected with the screw rod; the screw rod penetrates the shell and is threadedly connected with the shell and the adjusting worm wheel, and the rear end of the screw rod is provided with the limiting sleeve; the adjusting motor is arranged in the middle of the worm sleeve; the adjusting motor is symmetrically provided with the adjusting worm rotatably connected with the worm sleeve at the two ends; and the adjusting worm is meshed with the adjusting worm wheel.
5. The multi-stage pulverizer for producing organic fertilizer according to claim 4, characterized in that, The adjusting worm wheel is rotatably connected with the shell.