Impurity removal device for secondary aluminum melt

By designing a combined device including a guide channel, a main shaft, an annular magnet, and a scraper, and utilizing the magnetic scraper combination device, iron slag in the recycled aluminum melt is magnetically adsorbed and scraped away, solving the problem of waste in iron slag treatment in the prior art, and realizing rapid and effective iron slag separation and purification of recycled aluminum melt.

CN223747748UActive Publication Date: 2026-01-02SICHUAN JIUDA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422659613.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2026-01-02
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing technologies for processing iron slag from waste aluminum materials result in the waste of iron, with chemical methods leading to the waste of iron resources.

Method used

Design a device for removing impurities from recycled aluminum melt. The device uses a combination of annular magnets and scrapers to physically separate iron slag from the recycled aluminum melt. It includes a combination of a guide channel, a main shaft, annular magnets, scrapers, and a motor. The device uses magnetic force to attract and scrape away the iron slag.

Benefits of technology

It achieves rapid and efficient separation of iron slag from recycled aluminum melt, avoiding waste of iron resources and achieving the goal of purifying recycled aluminum melt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an impurity removal device for a secondary aluminum melt, and aims to solve the technical problem that iron is wasted in a manner of treating iron slag in waste aluminum materials in the prior art. The impurity removal device comprises a diversion trench which is obliquely arranged, and the top surface of the diversion trench is of an open structure; the main shaft is arranged in the horizontal direction, is located above the flow guide groove and is arranged perpendicular to the length direction of the flow guide groove; the annular magnet is coaxially arranged on the main shaft, and one part of the annular magnet is located in the diversion trench; the two scraping plates are respectively arranged on two sides of the annular magnet in a sliding manner; the chip grooves are formed in the bottoms of the two scraping plates; an output shaft of the motor is in power connection with one end of the spindle. The impurity removal device has the advantages that iron slag in the secondary aluminum melt is separated out in a physical mode, and iron waste is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the purification treatment of recycled aluminium melt, and in particular to a kind of impurity removal device of recycled aluminium melt. BACKGROUND

[0002] Recycled aluminium alloy is recycled waste aluminium for further processing and production, forming new aluminium alloy products, which can realize resource recycling on the one hand and reduce the exploitation of aluminium ore on the other hand, achieving the demand of environmental protection.

[0003] The recycled waste aluminium material often contains various other metals, and the internal other metals need to be filtered during the recycling and processing of recycled aluminium.

[0004] According to relevant statistics, the most mixed iron slag in waste aluminium material, and the current treatment of iron slag in waste aluminium material basically adopts chemical method, which causes waste of iron. UTILITY MODEL CONTENT

[0005] In view of the technical problem of waste of iron in the existing technology for treating iron slag in waste aluminium material, the utility model provides an impurity removal device of recycled aluminium melt, which has the advantages of separating iron slag from recycled aluminium melt by physical method and avoiding waste of iron.

[0006] The technical scheme of the utility model is:

[0007] An impurity removal device of recycled aluminium melt comprises:

[0008] A flow guide groove is inclined and has an open top surface;

[0009] A main shaft is arranged horizontally above the flow guide groove and perpendicular to the length direction of the flow guide groove;

[0010] A ring magnet is coaxially arranged on the main shaft, and a portion of the ring magnet is located in the flow guide groove;

[0011] Two scrapers are respectively arranged on the two sides of the ring magnet;

[0012] A chip removal groove is arranged at the bottom of the two scrapers;

[0013] A motor is connected to one end of the main shaft.

[0014] Optionally, a plurality of ring magnets are arranged on the main shaft, and each ring magnet is provided with a scraper and a chip removal groove on its two sides;

[0015] All chip removal grooves are connected to a discharge groove.

[0016] Optionally, the extension direction of the chip removal groove is consistent with the extension direction of the flow guide groove, and the flow guide groove is arranged perpendicularly to the chip removal groove.

[0017] Optionally, the main shaft is connected with the annular magnet through a plurality of supporting rods, and the two ends of the scraper are located on the inner and outer sides of the annular magnet.

[0018] Optionally, the utility model further comprises:

[0019] The push plate is arranged in the chip removal groove and has a side surface in sliding contact with the surface of the scraper.

[0020] The driving plate is arranged on the back surface of the push plate and is arranged in an inclined manner.

[0021] The pressing rod is arranged on the annular magnet and can be in contact with the driving plate.

[0022] The spring is arranged between the push plate and the chip removal groove and is used for driving the push plate to reset.

[0023] Optionally, the end surface of the scraper is in a right-angled triangle structure, and the right-angled side is in contact with the side surface of the annular magnet.

[0024] One side of the push plate is in contact with the inclined side of the scraper.

[0025] One push plate is arranged on each of the two scrapers in a matched manner, and the plate surface of the push plate is perpendicular to the bottom surface of the chip removal groove.

[0026] Optionally, the end of the driving plate away from the push plate is provided with a connecting plate, the bottom of the chip removal groove is provided with a supporting plate, and the spring is arranged between the supporting plate and the connecting plate.

[0027] Optionally, the supporting plate has a through hole, and the connecting plate is provided with a limiting rod, and the limiting rod passes through the through hole of the supporting plate.

[0028] Compared with the prior art, the utility model has the beneficial effects that:

[0029] First, the recycled aluminum melt is introduced into the flow guide groove, then under the driving of the motor, the main shaft drives the annular magnet to rotate, since a part of the annular magnet is in the flow guide groove, the annular magnet can continuously contact the recycled aluminum melt in the flow guide groove, so that the iron slag mixed in the recycled aluminum melt is sucked away by magnetic force, and the iron slag adsorbed on the surface of the scraper arranged on the two sides of the annular magnet is scraped away.

[0030] Through the technical scheme, the purpose of quickly sucking away the iron slag in the recycled aluminum melt can be achieved, so that the purpose of purifying the recycled aluminum melt is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0032] Figure 1 It is a perspective structural schematic view of the utility model;

[0033] Figure 2 It is a front view structural schematic view of the utility model;

[0034] Figure 3 It is a schematic view of the connection relationship between a single annular magnet and a main shaft. DETAILED DESCRIPTION

[0035] In the following, only some exemplary embodiments are simply described. As those skilled in the art can realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0036] In the description of the present application, it is understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0037] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of a specific example are described in the following. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides various specific examples of processes and materials, but those skilled in the art can realize the application of other processes and / or the use of other materials.

[0038] The embodiments of the present application will be described in detail below with reference to the drawings.

[0039] Embodiment:

[0040] Referring to Figure 1 , Figure 2 and Figure 3 , the embodiment discloses a device for removing impurities from recycled aluminum melt, comprising a flow guide groove 10, a main shaft 20, a ring magnet 30, a scraper 40, a chip removal groove 50 and a motor (not shown in the figure). Among them, the recycled aluminum alloy is melted at a high temperature of 660 DEG C or above to form a melt, and the temperature during melting is less than 1500 DEG C. The temperature interval is designed to ensure that the aluminum alloy is completely melted, and at the same time, it can also ensure that the iron will not be melted.

[0041] Specifically, the recycled aluminum melt after melting is discharged along the flow guide groove 10, and in order to facilitate the flow of the recycled aluminum melt, the flow guide groove 10 is inclined. The top surface of the flow guide groove 10 is of an open structure.

[0042] A main shaft 20 is arranged above the flow guide groove 10, the axis of the main shaft 20 is perpendicular to the length direction of the flow guide groove 10, and the axis of the main shaft 20 is arranged along the horizontal direction. There is a gap between the main shaft 20 and the flow guide groove 10.

[0043] A ring magnet 30 is coaxially arranged on the main shaft 20, the ring magnet 30 is connected with the main shaft 20, and one end of the main shaft 20 is power connected with the output shaft of the motor, and the main shaft 20 can be directly driven to rotate by the motor.

[0044] In the embodiment, the two ends of the main shaft 20 are rotatably arranged on a base frame, and the motor is also fixedly arranged on the base frame, and the output shaft of the motor and one end of the main shaft 20 are power connected through a gear set.

[0045] In addition, a part of the bottom of the ring magnet 30 is located in the flow guide groove 10, and when the motor drives the main shaft 20 to rotate, the part of the ring magnet 30 located in the flow guide groove 10 moves from bottom to top, and the flow direction of the recycled aluminum melt in the flow guide groove 10 is opposite.

[0046] A scraper 40 is arranged on each side of the ring magnet 30, and the two scrapers 40 are in sliding contact with the two side surfaces of the ring magnet 30. In addition, the two scrapers 40 are arranged on the side which moves towards the flow guide groove 10 when the ring magnet 30 rotates.

[0047] A chip removal groove 50 is arranged below the two scrapers 40, and the chip removal groove 50 is also arranged in an inclined direction.

[0048] Preferably, the main shaft 20 is connected with the annular magnet 30 through a plurality of supporting rods, and the two ends of the scraper 40 are located on the inner and outer sides of the annular magnet 30.

[0049] In the working process, the recycled aluminum melt is first introduced into the flow guide groove 10, and then the main shaft 20 drives the annular magnet 30 to rotate under the driving of the motor. Since a part of the annular magnet 30 is located in the flow guide groove 10, the annular magnet 30 can continuously contact the recycled aluminum melt in the flow guide groove 10, so as to suck away the iron slag mixed in the recycled aluminum melt through magnetic force, and then the iron slag adsorbed on the surface of the annular magnet 30 is scraped away through the scraper 40 arranged on the two sides of the annular magnet 30.

[0050] Through the technical scheme, the purpose of quickly sucking away the iron slag in the recycled aluminum melt can be achieved, so as to achieve the purpose of purifying the recycled aluminum melt.

[0051] In one specific embodiment:

[0052] The main shaft 20 is provided with a plurality of annular magnets 30, and one scraper 40 and a chip removal groove 50 are arranged on the two sides of each annular magnet 30. All the chip removal grooves 50 are connected to a discharge groove.

[0053] The extension direction of the chip removal groove 50 is consistent with the extension direction of the flow guide groove 10, and the discharge groove is arranged perpendicularly to the chip removal groove 50.

[0054] In this embodiment, by arranging a plurality of annular magnets 30 on the main shaft 20, the cleaning ability of the iron slag in the recycled aluminum melt can be enhanced.

[0055] In another specific embodiment:

[0056] The impurity removal device further comprises a push plate 60, a driving plate 70, a pressing rod 80, a spring 90, a connecting plate 100, a supporting plate 110 and a limiting rod 120. Specifically, the push plate 60 is slidingly arranged in the chip removal groove 50, and the push plate 60 is close to one side of the chip removal groove 50, and the plate surface of the push plate 60 is perpendicular to the bottom surface of the chip removal groove 50. One side of the push plate 60 is in sliding contact with one side of the scraper 40.

[0057] One push plate 60 is arranged on each side of the chip removal groove 50 in cooperation with two scrapers 40. Specifically, the cross section of the scraper 40 is a right triangle structure, one right angle side of the scraper 40 is in contact with the side surface of the annular magnet 30, the other right angle side of the scraper 40 is connected with the bottom of the chip removal groove 50, and the inclined side of the scraper 40 is in sliding contact with one side of the push plate 60.

[0058] The driving plate 70 is arranged on the back of each push plate 60, and is arranged in an inclined structure relative to the chip groove 50.

[0059] The pressing rod 80 is connected with the annular magnet 30 (in the embodiment, the pressing rod 80 is arranged on a supporting rod, and the pressing rod 80 is close to the annular magnet 30), and in the process of driving the annular magnet 30 to rotate by the main shaft 20, the pressing rod 80 can be in contact with one end of the driving plate 70, and due to the inclined arrangement of the driving plate 70, the push plate 60 can be driven to move in the chip groove 50 under the action of the pressing rod 80, so as to push the iron slag in the chip groove 50 away from the annular magnet 30.

[0060] When the pressing rod 80 is separated from the driving plate 70, due to the spring 90 arranged between the chip groove 50 and the end of the driving plate 70, the driving plate 70 can be reset under the action of the spring 90.

[0061] Specifically, the end of the driving plate 70 away from the push plate 60 is provided with a connecting plate 100, the bottom of the chip groove 50 is provided with a supporting plate 110, and the spring 90 is arranged between the supporting plate 110 and the connecting plate 100.

[0062] The middle part of the supporting plate 110 has a through hole, one end of the limiting rod 120 is fixedly arranged in the middle part of the connecting plate 100, the other end of the limiting rod 120 passes through the through hole in the middle part of the supporting plate 110, and the limiting rod 120 and the supporting plate 110 are in a sliding connection relationship.

[0063] Meanwhile, the spring 90 is sleeved on the limiting rod 120.

[0064] In the embodiment, the purpose of designing the limiting rod 120 is to keep the movement track of the push plate 60 on a straight line.

[0065] The above embodiment only expresses the specific implementation of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application.

Claims

1. A device for removing impurities from a recycled aluminum melt, characterized in that, The utility model relates to a device for removing impurities from recycled aluminum melt, which comprises: a guide groove arranged in an inclined manner and having an open top surface; a main shaft arranged in a horizontal direction and located above the guide groove and arranged perpendicularly to the length direction of the guide groove; a ring-shaped magnet coaxially arranged on the main shaft and partially located in the guide groove; two scrapers respectively slidingly arranged on the two sides of the ring-shaped magnet; a chip removal groove arranged at the bottom of the two scrapers; a motor having an output shaft connected in power with one end of the main shaft.

2. The device for removing impurities from recycled aluminum melt according to claim 1, wherein: a plurality of ring-shaped magnets are arranged on the main shaft, and each ring-shaped magnet is provided with a scraper and a chip removal groove on its two sides; all the chip removal grooves are connected to a discharge groove.

3. The device for impurity removal from a secondary aluminium melt according to claim 2, characterised in that The extension direction of the chip removal groove is consistent with the extension direction of the guide groove, and the discharge groove is arranged perpendicularly to the chip removal groove.

4. The apparatus for impurity removal from a recycled aluminum melt according to claim 1, wherein The main shaft and the ring-shaped magnet are connected through a plurality of support rods, and the two ends of the scraper are located on the inner and outer sides of the ring-shaped magnet.

5. The device for impurity removal from a secondary aluminium melt according to any of claims 1 to 4, characterised in that Further comprising: a push plate slidingly arranged in the chip removal groove and having a side surface in sliding contact with the surface of the scraper; a driving plate arranged on the back of the push plate and arranged in an inclined manner; a pressing rod arranged on the ring-shaped magnet and capable of contacting the driving plate; a spring arranged between the push plate and the chip removal groove and used for driving the push plate to reset.

6. The device for impurity removal from a secondary aluminium melt according to claim 5, characterised in that The end surface of the scraper is in a right-angled triangle structure, and the right-angled side thereof is in contact with the side surface of the ring-shaped magnet; one side of the push plate is in contact with the inclined side of the scraper; one push plate is respectively arranged on the two scrapers, and the plate surface of the push plate is perpendicular to the bottom surface of the chip removal groove.

7. The apparatus for impurity removal from a recycled aluminum melt according to claim 5, wherein The end of the driving plate away from the push plate is provided with a connecting plate, the bottom of the chip removal groove is provided with a supporting plate, and the spring is arranged between the supporting plate and the connecting plate.

8. The device for impurity removal from a secondary aluminium melt according to claim 7, characterised in that The supporting plate has a through hole, and the connecting plate is provided with a limiting rod, and the limiting rod passes through the through hole of the supporting plate.