Conveying type acrylic plate quality detection device

By setting up a testing station and hardness tester on the conveyor belt, combined with limit components and transmission components, the problems of inaccurate hardness testing of acrylic sheets and easy misjudgment by manual testing are solved, realizing automated testing and rejection of defective products, and improving the automation level and efficiency of the production line.

CN223748069UActive Publication Date: 2026-01-02WUXI JINANTE TECH CO LTD
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Patent Information

Application Number
CN202421996893.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2026-01-02
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In existing technologies, the flexibility of the conveyor belt during acrylic sheet hardness testing leads to inaccurate test results, and inspectors are prone to distraction during long working hours, resulting in misjudgments or missed detections.

Method used

A conveyor-type acrylic sheet quality inspection device was designed. By setting an inspection table on the conveyor belt, the inspection table provides bottom support and is combined with a hardness tester for pressing. Combined with limit components and transmission components, it realizes automated inspection and rejection of defective products.

Benefits of technology

This has improved the accuracy and automation of acrylic sheet hardness testing, reduced manual intervention, and increased the automation level and overall efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conveying type acrylic plate quality detection device which comprises a working table, a conveying belt is arranged on the working table, a support is arranged on the working table, a lifting rod is fixedly installed on the support, a durometer is fixedly installed at the output end of the lifting rod, a limiting groove is formed in the working table, and the lifting rod is fixedly installed on the limiting groove. A limiting groove is formed in the base, a detection table is fixedly connected into the limiting groove, a guide groove is formed in the detection table, a sliding groove is formed in the detection table, and a limiting assembly is arranged on the detection table. According to the utility model, the inspection table is arranged on the workbench, a plate slides onto the inspection table through the conveyor belt, and then slides along the guide groove under the driving of the rubber wheel until the plate abuts against the stop block on the push rod, so that the acrylic plate just moves to the lower end of the detection device for hardness detection, and the hardness of the acrylic plate is detected according to the measurement condition. The push rod is controlled to stretch out to push the defective products into the sliding groove from the guide groove, and the effects of automatic detection and defective product removal are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of acrylic plate detection, especially relates to a conveying type acrylic plate quality detection device. BACKGROUND

[0002] With the development of economy, the continuous improvement of science and technology level, acrylic plate uses more and more in daily life, acrylic is also called special processing, is the organic glass replacement product, and the acrylic plate has the characteristics of good light transmission, pure color, rich color, beautiful and flat, both day and night, long service life, does not affect the use, according to production requirements, when acrylic plate production, need to reach certain quality, such as sufficient hardness and density, therefore need to be detected by the inspector after eliminating defective products, can be stored in the warehouse, the output will be very large in the assembly line, and the inspector needs to work for a long time manually, thereby leading to the fatigue of workers, distraction or skill level difference, prone to misjudgment or missed detection, affect the stability of product quality, so the automatic machinery needs to replace the worker detection.

[0003] However, the prior art has some problems: when the hardness of the acrylic plate is detected, the conveying belt is flexible, and the hardness detection needs to press the acrylic plate, so when the hardness is detected on the conveying belt, the conveying belt will produce buffering, thereby affecting the accuracy of the hardness detection result, and the inspector needs to remove the substandard product according to the hardness gauge measurement result during inspection, and long-time work is prone to distraction and other situations, thereby leading to misjudgment or missed detection, therefore we propose a conveying type acrylic plate quality detection device. UTILITY MODEL CONTENTS

[0004] In view of the problems existing in the prior art, the utility model aims at providing a conveying type acrylic plate quality detection device, by setting the conveying belt and the detection table on the workbench, the plate material is conveyed to the detection table when conveying on the conveying belt, the bottom support is provided by the detection table, the hardness gauge is more stable when pressing the acrylic, and the detection structure is more accurate.

[0005] The utility model is realized in this way, a conveying type acrylic plate quality detection device, including the workbench, the workbench is provided with the conveying belt, the workbench is provided with the support, the support is fixedly installed with the lifting rod, the output end of the lifting rod is fixedly installed with the hardness gauge, the workbench is opened in the limit groove, the limit groove is fixedly connected with the detection table in, the detection table is opened in the guide slot, the detection table is opened in the sliding slot, the detection table is provided with the limit assembly, the detection table is provided with the transmission part, the detection table is provided with the tension pulley, the tension pulley and the rubber wheel are symmetrically set up, and the tension pulley and the rubber wheel form material passageway.

[0006] Optionally, the lower end of the detection table is in contact with the conveying belt, and the two sides of the detection table are formed with inclined tables, and the guide groove is communicated with the sliding groove.

[0007] Optionally, the limiting assembly comprises an electronic rod, a push rod is fixedly connected to the output end of the electronic rod, the push rod is in contact with the detection table, and a stop block is arranged on the push rod.

[0008] Optionally, the transmission member comprises a rubber wheel, an installation groove is formed in the detection table, an end cover is fixedly connected to the installation groove, an electric motor is fixedly installed on the end cover, the output end of the electric motor penetrates through the end cover, a driving wheel is fixedly connected to the output end of the electric motor, a driven wheel is rotatably connected in the installation groove, a belt is arranged between the driving wheel and the driven wheel, and the driven wheel is provided with the rubber wheel.

[0009] Optionally, a plurality of guide wheels are arranged on the detection table, and the plurality of guide wheels are uniformly distributed on the two sides of the guide groove and the sliding groove.

[0010] Optionally, a boss is arranged on the detection table, a connecting rod is slidably connected in the boss, and a spring is arranged in the boss.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] 1. By arranging the detection table on the workbench, arranging the inclined tables on the two sides of the detection table, when the plate is moved to the detection table through the conveying belt, under the guidance of the inclined tables, the plate slides onto the detection table, and then is driven by the rubber wheel to slide along the guide groove until the plate abuts against the stop block on the push rod, so that the acrylic plate is just moved to the lower end of the detection device, hardness detection is carried out, and according to the measurement condition, the push rod is controlled to extend to push the defective products from the guide groove into the sliding groove, so that the effect of automatic detection and removal of defective products is realized.

[0013] 2. By arranging the tensioning wheel on the detection table, when the spring in the boss is in the normal state, the tensioning wheel protrudes into the sliding groove, when the plate is moved to the sliding groove under the influence of the push rod, the plate is pushed by the tensioning wheel, so that the plate is close to the rubber wheel, and then is further pushed into the sliding groove by the rubber wheel until the plate slides into the collecting box.

[0014] Other features and advantages of the utility model will become clear from the following detailed description of exemplary embodiments of the utility model with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the overall structure schematic view provided by the utility model;

[0016] Figure 2It is the detection bench structure schematic view provided by the utility model;

[0017] Figure 3 It is the limiting assembly structure schematic view provided by the utility model;

[0018] Figure 4 It is the A part of the utility model Figure 3 Enlarged view;

[0019] Figure 5 It is the tensioning wheel structure schematic view provided by the utility model.

[0020] In the drawing: 1, workbench;11, conveying belt;12, support;13, lifting rod;14, durometer;15, limiting groove;2, detection bench;21, guide groove;22, sliding groove;23, inclined table;3, limiting assembly;31, electronic rod;32, push rod;33, stop block;4, transmission part;41, mounting groove;42, end cover;43, electric motor;44, driving wheel;45, driven wheel;46, rubber wheel;47, guide wheel;5, tensioning wheel;51, boss;52, connecting rod;53, spring. Specific implementation

[0021] In order to further understand the utility model content, characteristics and efficacy of the utility model, the following examples are cited, and the following is described in detail with the help of drawings.

[0022] As Figures 1 to 5 Indicated, the utility model embodiment provides a kind of conveying type acrylic plate quality detection device, including workbench 1, workbench 1 is provided with conveying belt 11, workbench 1 is provided with support 12, support 12 is fixedly installed with lifting rod 13, the output end of lifting rod 13 is fixedly installed with durometer 14, limiting groove 15 is opened in workbench 1, detection bench 2 is fixedly connected in limiting groove 15, guide groove 21 is opened in detection bench 2, sliding groove 22 is opened in detection bench 2, limiting assembly 3 is arranged on detection bench 2, transmission part 4 is arranged on detection bench 2, tensioning wheel 5 is arranged on detection bench 2, the tensioning wheel 5 is symmetrically arranged with rubber wheel 47, material passageway is formed between the tensioning wheel 5 and rubber wheel 47.

[0023] Further, when the acrylic plate is moved to the detection table 2 by the conveying belt 11 during the automatic test, the acrylic plate is guided by the inclined table 23 to slide along the inclined table to the detection table 2, and then slides along the guide groove 21 on the detection table 2 under the action of the rubber wheel 47 and the guide wheel 48, until the plate abuts against the stop block 33 on the push rod 32, so that the acrylic plate is just moved to the lower end of the detection device, the lifting rod 13 is started to drive the durometer 14 to move downward to press and measure the acrylic plate, when the detection is qualified, the electronic rod 31 drives the push rod 32 to retract, the stop block 33 is separated from the plate to release the limitation of the plate, the rubber wheel 47 drives the plate to slide to separate from the detection table 2; when the detection is unqualified, the electronic rod 31 is extended to push the plate to slide into the sliding groove 22 under the guidance of the rubber wheel 47 and the tensioning wheel 5, and the plate enters the collection box.

[0024] Specifically, the lower end of the detection table 2 is in contact with the conveying belt 11, and the inclined table 23 is formed on both sides of the detection table 2, and the guide groove 21 is communicated with the sliding groove 22.

[0025] Specifically, the limiting assembly 3 comprises an electronic rod 31, the output end of the electronic rod 31 is fixedly connected with a push rod 32, the push rod 32 is in contact with the detection table 2, and the push rod 32 is provided with a stop block 33.

[0026] Further, through the precise control of the electronic rod 31, the unqualified products detected in the detection process can be automatically pushed away from the detection table 2 without manual intervention, which greatly improves the automation degree and overall production efficiency of the production line.

[0027] Specifically, the transmission member 4 comprises a rubber wheel 47, the detection table 2 is provided with a mounting groove 41, the mounting groove 41 is fixedly connected with an end cover 42, the end cover 42 is fixedly installed with an electric motor 43, the output end of the electric motor 43 penetrates through the end cover 42, the output end of the electric motor 43 is fixedly connected with a driving wheel 44, a driven wheel 45 is rotatably connected in the mounting groove 41, and the driving wheel 44 and the driven wheel 45 are provided with a belt 46, and the driven wheel 45 is provided with the rubber wheel 47.

[0028] Further, the electric motor 43 is controlled by the workbench 1, when the electric motor 43 is started, the output end of the electric motor 43 drives the driving wheel 44 to rotate, the driving wheel 44 drives the driven wheel 45 to rotate through the belt 46, and the driven wheel 45 drives the rubber wheel 47 to rotate, so as to provide transmission power for the plate on the detection table 2.

[0029] Specifically, the detection table 2 is provided with a guide wheel 48, the number of the guide wheels 48 is multiple, and the multiple guide wheels 48 are uniformly distributed on both sides of the guide groove 21 and the sliding groove 22.

[0030] Further, the rubber wheel 47 has good elasticity and friction, can better hold the conveying belt 11, and provides sufficient traction to ensure the stability and reliability of the movement of the plate on the detection table 2.

[0031] Further, the tensioning wheel 5 is adjusted in tightness by the spring 53, the contact force of the plate and the rubber wheel 47 can be further enhanced, the traction effect is improved, and the slipping phenomenon is reduced.

[0032] Specifically, the detection table 2 is provided with a boss 51, the boss 51 is slidably connected with a connecting rod 52, and the boss 51 is provided with a spring 53.

[0033] Further, when the spring 53 in the boss 51 is in a normal state, the tensioning wheel 5 protrudes into the sliding groove 22, when the plate is moved to the sliding groove 22 under the influence of the push rod 32, the plate is pushed by the tensioning wheel 5, so that the plate is close to the rubber wheel 47, and then the plate is further slid into the sliding groove 22 under the pushing force of the rubber wheel 47, and finally falls into the collecting box.

[0034] Working principle: when the acrylic plate is moved to the detection table 2 by the conveying belt 11 during the automatic test, the acrylic plate is guided by the inclined table 23, slides to the detection table 2 along the inclined plate, and then slides along the detection table 2 under the action of the rubber wheel 47 and the guide wheel 48, until the plate abuts against the stop block 33 on the push rod 32, so that the acrylic plate is just moved to the lower end of the detection device, the lifting rod 13 is started, the hardness tester 14 is moved downward to press and measure the acrylic plate, when the detection is qualified, the electronic rod 31 drives the push rod 32 to retract, the stop block 33 is separated from the plate, the limitation on the plate is released, the rubber wheel 47 drives the plate to slide and separate from the detection table 2; when the detection is unqualified, the electronic rod 31 extends to push the plate to slide into the sliding groove 22, the plate slides into the sliding groove 22 under the guidance and pushing of the rubber wheel 47 and the tensioning wheel 5, and then enters the collecting box, so that the function of automatically removing the defective product is realized.

[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A conveying type acrylic sheet quality detection device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a conveyor belt (11), the workbench (1) is provided with a support (12), the support (12) is fixedly installed with a lifting rod (13), the output end of the lifting rod (13) is fixedly installed with a hardness tester (14), the workbench (1) is provided with a limiting groove (15), the limiting groove (15) is fixedly connected with a detection table (2), the detection table (2) is provided with a guide groove (21), the detection table (2) is provided with a sliding groove (22), the detection table (2) is provided with a limiting assembly (3), the detection table (2) is provided with a transmission part (4), the detection table (2) is provided with a tensioning wheel (5), the tensioning wheel (5) and the rubber wheel (47) are symmetrically arranged, and the tensioning wheel (5) and the rubber wheel (47) form a material channel.

2. The conveying type quality detection device for acrylic plates according to claim 1, characterized in that: The detection table (2) is in contact with the conveyor belt (11), and the two sides of the detection table (2) form an inclined table (23).

3. The conveying type quality detection device for acrylic plate according to claim 1, characterized in that: The limiting assembly (3) comprises an electronic rod (31), the output end of the electronic rod (31) is fixedly connected with a push rod (32), the push rod (32) is in contact with the detection table (2), and the push rod (32) is provided with a stop block (33).

4. The conveying type quality detection device for acrylic plate according to claim 1, characterized in that: The transmission part (4) comprises a rubber wheel (47), the detection table (2) is provided with a mounting groove (41), the mounting groove (41) is fixedly connected with an end cover (42), the end cover (42) is fixedly installed with an electric motor (43), the output end of the electric motor (43) penetrates through the end cover (42), the output end of the electric motor (43) is fixedly connected with a driving wheel (44), the mounting groove (41) is rotatably connected with a driven wheel (45), the driving wheel (44) and the driven wheel (45) are provided with a belt (46), and the driven wheel (45) is provided with a rubber wheel (47).

5. The conveying type quality detection device for acrylic plate according to claim 1, characterized in that: The detection table (2) is provided with a guide wheel (48), the number of the guide wheels (48) is multiple, and the multiple guide wheels (48) are uniformly distributed on the two sides of the guide groove (21) and the sliding groove (22).

6. The conveying type quality detection device for acrylic plate according to claim 1, characterized in that: The detection table (2) is provided with a boss (51), the inside of the boss (51) is slidably connected with a connecting rod (52), and the inside of the boss (51) is provided with a spring (53).