Lithium battery rolling device
The multi-stage lifting and translation component roller changing mechanism solves the problems of high cost, time-consuming and labor-intensive operation, and low safety in the roller changing process of lithium battery rolling equipment, realizing automated roller replacement and improved safety.
Patent Information
- Application Number
- CN202423114446.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing lithium battery roller pressing equipment suffers from high costs, time-consuming and labor-intensive operation, and low safety during roller changing, especially the use of overhead cranes and manual hoists, which poses a high risk.
The roll changing mechanism adopts a combination of multi-stage lifting and translation components. The rolling mill rolls are raised and lowered in stages by multi-stage hydraulic cylinders and one-way valves. The rolls are changed automatically by using translation components and existing roll unloading vehicles, avoiding the use of overhead cranes and manual hoists.
It has achieved automation and improved safety in roll replacement, reduced operating and time costs, ensured the stability and safety of the replacement process, and simplified the operation procedure.
Smart Images
Figure CN223748243U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of rolling, and particularly relates to a lithium battery rolling device. BACKGROUND
[0002] The lithium battery rolling device is a device for material pressing in the production process of lithium batteries, and is mainly used for uniformly coating active material on a battery electrode to improve the performance and energy density of the battery.
[0003] In the production process of the lithium battery rolling device, the surface plating layer of the main machine roller will be dented or have other defects due to long-time rolling after a period of rolling. Therefore, the main machine roller needs to be replaced regularly to maintain the rolling precision and ensure the quality of the pole piece.
[0004] In the prior art, the roller replacement is generally performed by combining a travelling crane and a manual hoist. However, this method has high cost, and a travelling crane does not exist in every production workshop. Moreover, the manual hoist is used for replacement, which is time-consuming and laborious, and is prone to safety problems and has high operation risk. CONTENT OF THE INVENTION
[0005] To solve the problems of the prior art, the application provides a lithium battery rolling device. The roller is lifted by a multi-stage lifting component, and a translation component can drive the roller to move in a second direction. The two components are matched to replace the roller, avoid the use of a travelling crane, effectively reduce the operation cost, and do not need to use a manual hoist, which is simple and fast to operate and has high operation safety.
[0006] The technical effects of the application are achieved by the following aspects:
[0007] The application provides a lithium battery rolling device, which comprises a roller and a roller replacement mechanism. The roller replacement mechanism is arranged below the roller and is used for replacing the roller.
[0008] The roller replacement mechanism comprises:
[0009] at least one multi-stage lifting component, the multi-stage lifting component comprising a multi-stage oil cylinder and a one-way valve, the one-way valve being arranged in the multi-stage oil cylinder and being used for controlling the flow of hydraulic oil in only one direction, and the multi-stage oil cylinder being used for controlling the step-by-step lifting of the roller in a first direction; and
[0010] a translation component, comprising slide rails symmetrically arranged on both sides of the multi-stage lifting component, the slide rails being arranged in a second direction to cooperate with the translation of the roller.
[0011] In some implementations, the roller replacement mechanism further comprises a support component connected with the multi-stage lifting component and used for placing the roller.
[0012] In some implementations, the multi-stage jacking component is symmetrically provided with two
[0013] In some implementations, one side of the multi-stage jacking component is provided with a position sensor.
[0014] In some implementations, the multi-stage jacking component is provided with an explosion-proof valve.
[0015] In some implementations, the support component is provided with an arc groove corresponding to the roll.
[0016] In some implementations, the roll changing mechanism further comprises a limiting component, which is arranged at the periphery of the roll and used for limiting the roll.
[0017] In some implementations, the limiting component comprises a limiting frame, which surrounds the roll.
[0018] In some implementations, the limiting component further comprises a baffle group, which is connected with the limiting frame and protrudes from the limiting frame.
[0019] In some implementations, the baffle group is provided with four baffle blocks, which are used for limiting both ends of the roll.
[0020] In summary, the present application has at least the following advantages:
[0021] The lithium battery roll pressing device provided by the present application adopts a multi-stage jacking component, and the roll is lifted and lowered by the multi-stage oil cylinder, which ensures the stability of lifting and lowering, and the single-way valve can be reversely locked to maintain the original state before losing power when the multi-stage oil cylinder loses power, thereby improving the safety factor. At the same time, the roll can be moved along the second direction by the translation component in cooperation with the existing pulley, and then connected with the existing roll unloading car for roll in and out. The overall equipment cost is relatively low, manual operation is not required, the operation automation degree is relatively high, the overall roll changing process is simple and convenient, the operation is time-saving and labor-saving, and the roll changing safety factor is relatively high. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 FIG. 1 is a structural schematic diagram of the lithium battery roll pressing device in Example 1 of the present application.
[0023] Figure 2 FIG. 1 is a structural schematic diagram of the lithium battery roll pressing device in Example 1 of the present application.
[0024] Figure 3 FIG. 2 is a structural schematic diagram of the lithium battery roll pressing device in Example 2 of the present application.
[0025] Figure 4 FIG. 2 is a structural schematic diagram of the lithium battery roll pressing device in Example 2 of the present application.
[0026] Figure 5 Figure 3 is a structural schematic diagram of a lithium battery roller pressing device according to an embodiment of the present application.
[0027] Marked in the figure:
[0028] 1, roller; 2, roller changing mechanism, 21, multi-stage jacking component, 211, position sensor, 22, translation component, 221, slide rail, 23, support component, 231, arc groove, 24, limiting component, 241, limiting frame, 242, baffle group, 2421, baffle block; 3, roller unloading vehicle. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. The described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application.
[0030] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art without making creative efforts based on the embodiments in the present application are within the scope of protection of the present application.
[0031] Embodiment 1:
[0032] Please refer to the drawings Figure 1 - the drawings Figure 2 , a lithium battery roller pressing device of the present application, comprising a roller 1 and a roller changing mechanism 2, the roller changing mechanism 2 is arranged below the roller 1, and the roller changing mechanism 2 is used for replacing the roller 1; the roller changing mechanism 2 comprises at least one multi-stage jacking component 21 and a translation component 22.
[0033] The multi-stage jacking component 21 comprises a multi-stage oil cylinder and a one-way valve, the one-way valve is arranged in the multi-stage oil cylinder, the one-way valve is used for controlling the hydraulic oil to flow in only one direction, and the multi-stage oil cylinder is used for controlling the roller 1 to be lifted in stages along a first direction. The multi-stage oil cylinder uses an existing proportional valve to control the flow rate and pressure of the hydraulic oil. After calculation, when the oil cylinder is lifted, the multi-stage oil cylinder first lifts the middle stage under the same oil pressure, and the innermost first stage oil cylinder is calculated. After being lifted, the middle second stage oil cylinder begins to be lifted, and the third stage oil cylinder begins to be lifted after the second stage oil cylinder is completely lifted. When the oil cylinder is lowered, it is lowered in the order of three two one, thereby ensuring the stability of lifting. Moreover, the oil inlet and the oil outlet of the multi-stage oil cylinder are both realized by a one-way valve to realize a one-way oil path. When the oil inlet loses power, the oil inlet stops oiling, the one-way valve immediately reverses and locks, and the multi-stage oil cylinder immediately remains in the original state before losing power, which can prevent the piston from falling without control, thereby improving the safety of the operation of the multi-stage jacking component 21.
[0034] The translation component 22 includes slide rails 221 symmetrically arranged on both sides of the multi-stage jacking component 21, which are arranged along the second direction to cooperate with the translation of the roller 1. The slide rails 221 can be connected with the existing roller unloading vehicle 3, and the rollers of the roller unloading vehicle 3 are matched with the slide rails 221, so that the slide rails 221 cooperate with the roller unloading vehicle 3 to translate the roller 1 along the second direction through the rollers, thereby realizing the replacement operation of the roller 1.
[0035] For ease of understanding, the first direction is the X direction. The second direction is the Y direction.
[0036] In the lithium battery roller pressing device in this embodiment, the multi-stage jacking component 21 is used to lift the roller 1 along the first direction, and the translation component 22 is used to translate the roller 1 along the second direction, so that the overall roller replacement operation process is compact, without the need to use expensive gantry cranes or manual intervention wire rope hoists, thereby saving labor, improving the degree of automation of operation, and making the operation simple and convenient, safe and reliable. The scheme can simultaneously save time cost, labor cost and equipment cost, and the roller replacement and maintenance cost is relatively small.
[0037] In some embodiments, the multi-stage jacking component 21 is symmetrically provided with two. In this way, the jacking operation of the multi-stage jacking component 21 on the roller 1 is more stable and balanced, thereby ensuring the smoothness and safety of the roller replacement operation.
[0038] In some embodiments, the multi-stage jacking component 21 is provided with a position sensor 211 on one side. The position sensor 211 can use a rope displacement sensor to measure displacement by pulling a rope or cable, and is usually used to measure linear displacement. With the addition of the position sensor 211 under the premise of two multi-stage jacking components 21, the phenomenon of different step speeds of the left and right multi-stage oil cylinders can be effectively prevented. The position sensor 211 and the proportional valve are used to control the oil inlet and outlet speed in real time, so that the two multi-stage oil cylinders are lifted synchronously, thereby ensuring the synchronous lifting of the roller 1 and the stability of the lifting.
[0039] In some embodiments, the multi-stage jacking component 21 is provided with an explosion-proof valve. With this setting, if the oil pipe bursts, the multi-stage oil cylinder remains in its original state, preventing systemic hazards and greatly improving the safety factor of the roller 1 lifting.
[0040] Embodiment 2:
[0041] The difference between this embodiment and embodiment 1 is that, please refer to Figures 3-4The roll changing mechanism 2 of the embodiment further comprises a supporting component 23 connected with the multi-stage jacking component 21 and used for placing the roll 1. By arranging the supporting component 23, the roll 1 is in contact with the supporting component 23, the contact area of the roll 1 is increased, the stability of the roll 1 is improved, and the smoothness of the roll 1 is ensured.
[0042] In some embodiments, the supporting component 23 is provided with an arc groove 231 corresponding to the roll 1. By this arrangement, the arc groove 231 is matched with the shape of the roll 1, so that the roll 1 can be accommodated in the arc groove 231. During the lifting and lowering of the roll 1, the roll 1 can be limited in the arc groove 231 to avoid sliding due to shaking, improve the stability of the roll 1, and make the lifting and lowering operation safer.
[0043] In the embodiment, the supporting component 23 is in large-area contact with the roll 1 during the lifting and lowering of the roll 1, thereby improving the stability of the roll 1 during the lifting and lowering, and being suitable for different speeds of the multi-stage jacking component 21, with wide adaptability and high stability.
[0044] Embodiment 3:
[0045] The difference between the embodiment and the embodiment 2 is that, as shown in Figure 5 The roll changing mechanism 2 of the embodiment further comprises a limiting component 24 arranged at the periphery of the roll 1 and used for limiting the roll 1. By this way, the limiting component 24 limits the periphery of the roll 1 to prevent the roll 1 from sliding during the lifting and lowering, thereby ensuring the stability of the roll 1 and making the roll 1 lift and lower within a predetermined range.
[0046] In some embodiments, the limiting component 24 comprises a limiting frame 241 surrounding the roll 1. By this way, the limiting frame 241 is arranged to prevent the roll 1 from tilting forward and backward during the lifting and lowering, thereby ensuring the roll 1 to lift and lower stably within a predetermined range.
[0047] In some embodiments, the limiting component 24 further comprises a baffle group 242 connected with the limiting frame 241 and protruding from the limiting frame 241. Specifically, the baffle group 242 is provided with four baffle blocks 2421 for limiting the two ends of the roll 1. By this arrangement, the baffle group 242 limits the two ends of the roll 1 by the baffle blocks 2421, and by protruding from the limiting frame 241, the baffle group 242 can prevent the roll 1 from sliding left and right, ensure the roll 1 to lift and lower stably within a predetermined range, and effectively ensure the reliability and smoothness of the jacking.
[0048] The limiting parts 24 in the embodiment can limit the positions of the rolling mill roller 1 in front, back, left and right directions, effectively prevent the rolling mill roller 1 from tilting forward and backward or sliding left and right, and ensure the rolling mill roller 1 to lift within a predetermined range, greatly improve the stability of the rolling mill roller 1 lifting, and protect the safety and reliability of operation.
[0049] In the present application, unless specifically defined and limited otherwise, the terms "mounting", "connected", "connection", "fixed", and the like should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0050] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the application is used, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation and description, and cannot be understood as indicating or implying relative importance.
[0051] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0052] In the present application, unless specifically defined and limited otherwise, the first feature above or below the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature above, above and above the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature below, below and below the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0053] While the application has been described in connection with the specific embodiments thereof, it will be understood that many modifications, substitutions and changes can be made by those skilled in the art without departing from the spirit and scope of the application. Accordingly, all such modifications, substitutions and changes are intended to be included within the scope of the appended claims.
Claims
1. A lithium electro-roller device, characterized in that, The rolling mill comprises a roller (1) and a roller changing mechanism (2) arranged below the roller (1) and used for changing the roller (1). The roller changing mechanism (2) comprises: at least one multi-stage lifting component (21) comprising a multi-stage oil cylinder and a one-way valve arranged in the multi-stage oil cylinder and used for controlling hydraulic oil to flow in one direction only, and the multi-stage oil cylinder is used for controlling the roller (1) to be lifted in stages in a first direction; and a translation component (22) comprising slide rails (221) symmetrically arranged on both sides of the multi-stage lifting component (21) and arranged in a second direction to cooperate with the translation of the roller (1).
2. The lithium electro-roller device of claim 1, wherein, The roller changing mechanism (2) further comprises a supporting component (23) connected with the multi-stage lifting component (21) and used for placing the roller (1).
3. The lithium electro-roller device of claim 1, wherein, The multi-stage lifting component (21) is symmetrically arranged in two.
4. The lithium electro-roller device of claim 3, wherein, One side of the multi-stage lifting component (21) is provided with a position sensor (211).
5. The lithium electro-roller device of claim 1, wherein, The multi-stage lifting component (21) is provided with an explosion-proof valve.
6. The lithium electro-roller device of claim 2, wherein, The supporting component (23) is provided with an arc groove (231) corresponding to the roller (1).
7. The lithium electro-roller device of claim 1, wherein, The roller changing mechanism (2) further comprises a limiting component (24) arranged at the periphery of the roller (1) and used for limiting the roller (1).
8. The lithium electro-roller device of claim 7, wherein, The limiting component (24) comprises a limiting frame (241) surrounding the roller (1).
9. The lithium electro-roller device of claim 8, wherein, The limiting component (24) further comprises a baffle group (242) connected with the limiting frame (241) and protruding from the limiting frame (241).
10. The lithium electro-roller device of claim 9, wherein, The baffle group (242) is provided with four baffle blocks (2421) used for limiting both ends of the roller (1).