Concrete pole port processing workbench

The use of automated inspection and processing equipment has solved the problem of crack detection in the treatment of cement pole ends, realizing automated inspection and precise grinding, and improving processing efficiency and quality.

CN223749258UActive Publication Date: 2026-01-02JIANGXI JINCHENG POWER EQUIP CO LTD
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Patent Information

Application Number
CN202520198993.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2026-01-02
Estimated Expiration
2035-02-08

AI Technical Summary

Technical Problem

Existing patents lack crack detection capabilities when treating cement pole ends, requiring manual visual inspection or magnifying instruments, which is time-consuming and prone to missing small cracks.

Method used

An electric slide rail-driven crack detector is used for automatic detection. The cement pole is fixed by an electric push rod and a dual-axis motor. A grinding wheel is used for grinding. The process is automated through an electric slide rail and an electric telescopic rod.

Benefits of technology

It enables automatic crack detection and report generation without manual visual inspection, avoiding eye fatigue, ensuring precise fixing and grinding of cement pole ends, and preventing positional displacement and scratches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement pole processing, in particular to a cement pole port processing workbench which comprises a supporting table, a supporting plate, an electric push rod, a pressing plate, an electric sliding rail and an electric sliding block, the supporting plate is fixedly connected to the supporting table, the electric push rod is installed on the supporting plate, and the pressing plate is installed on a telescopic rod of the electric push rod. An electric sliding rail is installed on the supporting table, an electric sliding block is installed on the electric sliding rail, and the electric sliding block moves in the electric sliding rail. By starting the electric sliding rail, the electric sliding rail drives the electric sliding block on the electric sliding rail to slide, so that the electric sliding block drives the sliding block on the electric sliding block and the crack detector to move, the crack detector carries out concrete pole crack detection, data is input into corresponding software after detection and is processed and analyzed, and then a report is formed. Therefore, visual inspection is not needed, and eye dryness and fatigue of workers caused by long-term inspection are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cement pole processing technical field especially relates to a cement pole port processing workbench. BACKGROUND

[0002] Cement pole port processing refers to the necessary processing and protection of the top end and bottom end of the newly manufactured or transported and installed cement pole to ensure its safety and reliability in the power transmission system.

[0003] The patent with the authorized announcement number CN218748593U discloses a cement pole production and processing device. The inside of the processing table is sequentially rotationally connected with a first roller and a second roller, one side of the processing table is installed with a motor, the output shaft of the motor extends to the inside of the processing table and is fixedly connected with the first roller, both sides of the processing table are installed with limiting mechanisms for copying and fixing the cement pole, one side of the processing table is welded with a deburring mechanism for scraping the surface of the cement pole. When the patent is used for cement pole port processing, the motor drives the first roller, the cement pole and the second roller to rotate, and the burrs and protrusions on the surface are scraped off. Since the cracks existing on the cement pole need to be found and filled during the cement pole port processing, the above-mentioned existing patent has no detection and finding components, and the human eye or magnifying instrument needs to be used for finding, and the length of the cement pole is usually long, so the artificial inspection needs to spend a lot of time and is easy to miss small cracks.

[0004] Therefore, it is necessary to provide a cement pole port processing workbench with automatic crack detection function. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings that the cracks existing on the cement pole need to be found and filled during the cement pole port processing, the above-mentioned existing patent has no detection and finding components, the human eye or magnifying instrument needs to be used for finding, and the length of the cement pole is usually long, so the artificial inspection needs to spend a lot of time and is easy to miss small cracks, the utility model provides a cement pole port processing workbench with automatic crack detection function.

[0006] To achieve the above problems, the utility model discloses the following technical schemes: a cement pole port processing workbench, including support table, support plate, electric push rod and pressing plate, the support plate is fixedly connected on the support table, the electric push rod is installed on the support plate, the pressing plate is installed on the telescopic rod of electric push rod, still including electric sliding rail, electric sliding block, sliding ring and crack detector, the electric sliding rail is installed on the support table, the electric sliding block is installed on the electric sliding rail, the electric sliding block moves in the electric sliding rail, the sliding ring is installed on the electric sliding block, the sliding ring slides in the support table, a plurality of crack detectors are installed in the sliding bad.

[0007] Optionally, still including double shaft motor, screw rod and clamping plate, two double shaft motors are installed on the pressing plate, the output shaft of double shaft motor is installed with screw rod through the shaft coupling, and the clamping plate is arranged in screw thread mode on the screw rod.

[0008] Optionally, still including connecting plate, electric control sliding rail, electric control sliding block, electric telescopic rod and grinding machine, the connecting plate is fixedly connected on the support table, the electric control sliding rail is installed on the connecting plate, the electric control sliding block is installed on the electric control sliding rail, the electric control sliding block slides in the electric control sliding rail, the electric telescopic rod is installed on the electric control sliding block, and the grinding machine is installed on the telescopic rod of electric telescopic rod.

[0009] Optionally, still including protective shell, two protective shells are installed on the grinding machine.

[0010] Optionally, still including support seat, two support seats are fixedly connected on the connecting plate.

[0011] Optionally, still including protective pad, the protective pad is embeddedly arranged on the clamping plate.

[0012] Compared with the prior art, the utility model has the following technical effects: 1, by starting the electric sliding rail, the electric sliding block on the electric sliding rail is driven to slide, so that the electric sliding block drives the sliding block and crack detector on itself to move, so that the crack detector carries out cement pole crack detection, after detection, data is input into the corresponding software, and data is handled and analyzed, and then report is formed, so that visual inspection is not needed, and long-term inspection can be avoided to cause the eyes of staff to be dry and tired.

[0013] 2, by starting two double shaft motors, the two output shafts of double shaft motor drive corresponding screw rod to rotate respectively, so that the clamping plates on the two screw rods on one double shaft motor move towards each other, so that the end of the cement pole is fixed, and the position is avoided to be deviated when the cement pole is handled.

[0014] 3, through the start of the electric control slide rail, so that the electric control slide rail drive on its own electric control slider, so that the electric control slider drive electric telescopic rod and the grinder to move, the grinder and the cement pole end contact, and then start the grinder to polish its end, so as to polish the end of the cement pole, remove the sharp edge and the protruding of the end of the cement pole, ensure the correct installation of the end of the cement pole and the connecting piece. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0016] Figure 2 It is the three-dimensional structure schematic diagram of the utility model support table, support plate and electric push rod.

[0017] Figure 3 It is the three-dimensional structure schematic diagram of the utility model electric sliding block, sliding ring and crack detector.

[0018] Figure 4 It is the three-dimensional structure schematic diagram of the utility model double-shaft motor, screw rod and clamping plate.

[0019] Figure 5 It is the three-dimensional structure schematic diagram of the utility model connecting plate, electric control slide rail and electric control slider.

[0020] The meaning of reference signs in the drawing: 1: support table, 2: support plate, 3: electric push rod, 4: pressing plate, 5: electric sliding rail, 6: electric sliding block, 7: sliding ring, 8: crack detector, 9: double-shaft motor, 10: screw rod, 11: clamping plate, 12: connecting plate, 13: electric control slide rail, 14: electric control slider, 15: electric telescopic rod, 16: grinder, 17: protective shell, 18: support seat, 19: protective pad. DETAILED DESCRIPTION

[0021] The technical solutions will be further described below in combination with specific embodiments, and it should be noted that: the words such as up, down, left, right and the like in this paper only refer to the position of the shown structure in the corresponding drawing. The serial numbers of components in this paper, such as first, second, etc., are only used to distinguish the described objects, and do not have any sequence or technical meaning. Unless otherwise specified, the connection and coupling mentioned in this application include direct and indirect connection (coupling).

[0022] Embodiment 1: a cement pole port processing workbench, refer to Figures 1-5As shown, including support table 1, support plate 2, electric push rod 3 and pressing plate 4, the rear side of the middle of support table 1 is fixedly connected with support plate 2, the upper part of support plate 2 is provided with electric push rod 3 in a bolted manner, the telescopic rod of electric push rod 3 is provided with pressing plate 4, pressing plate 4 is located above support table 1, further comprising electric slide rail 5, electric sliding block 6, sliding ring 7 and crack detector 8, electric slide rail 5 is installed on support table 1 in a bolted manner, electric sliding block 6 is installed on electric slide rail 5, electric sliding block 6 moves in electric slide rail 5, sliding ring 7 is installed on the top of electric sliding block 6, sliding ring 7 slides in support table 1, four crack detectors 8 are evenly and spacedly installed in sliding ring 7 in a bolted manner, the model of crack detector 8 is HC-F900 concrete ultrasonic detector.

[0023] When the cement pole port needs to be processed, first put the cement pole on the support table 1, start the electric slide rail 5, the electric slide rail 5 drives the electric sliding block 6 on it to slide, so that the electric sliding block 6 drives the sliding block and the crack detector 8 on it to move, so that the ultrasonic probe of the crack detector 8 cooperates with the corresponding coupling agent to detect the cracks of the cement pole, after detection, the data is input into the corresponding software, and the data is processed and analyzed, then a report is formed, so that visual inspection is not needed, and long-term inspection can avoid the eyes of the staff from being dry and tired, and the staff can quickly understand the position and depth of the cracks of the cement pole through the report, then start the electric push rod 3, the telescopic rod of the electric push rod 3 is elongated to drive the pressing plate 4 to move downward, so as to abut against the cement pole to limit and slightly fix the cement pole, and finally the cement pole can be processed.

[0024] Example 2: on the basis of example 1, refer to Figure 4 As shown, including double-shaft motor 9, screw rod 10 and clamping plate 11, double-shaft motor 9 is installed on the top of pressing plate 4 through bolted connection on both sides, the output shaft of double-shaft motor 9 is provided with screw rod 10 through a coupling, and screw rod 10 is provided with clamping plate 11 in a threaded manner.

[0025] Refer to Figure 4 As shown, further comprising protective pad 19, protective pad 19 is embedded in the inner side of clamping plate 11.

[0026] When the pressing plate 4 abuts against the cement pole, start the two double-shaft motors 9, the two output shafts of the double-shaft motor 9 drive the corresponding screw rods 10 to rotate respectively, so that the clamping plates 11 on the two screw rods 10 of one double-shaft motor 9 move towards each other, so as to fix the end of the cement pole, avoid the position of the cement pole from shifting during processing, and the protective pad 19 reduces the pressure between the clamping plate 11 and the cement pole, thereby preventing indentations or scratches from appearing on the cement pole.

[0027] Refer to Figure 5As shown, it also includes the connecting plate 12, electric control sliding rail 13, electric control sliding block 14, electric telescopic rod 15 and grinder 16, the connecting plate 12 is fixed on the front side of the support table 1, the electric control sliding rail 13 is installed on the upper rear side of the connecting plate 12 in a bolted manner, the electric control sliding block 14 is installed on the electric control sliding rail 13, the electric control sliding block 14 slides in the electric control sliding rail 13, the electric telescopic rod 15 is installed on the rear side of the electric control sliding block 14, and the grinder 16 is installed on the telescopic rod of the electric telescopic rod 15, and the grinder 16 is located above the support table 1.

[0028] Referring to Figure 5 As shown, it also includes the protective shell 17, and the grinder 16 is provided with the protective shell 17 on the left and right two parts.

[0029] Referring to Figure 5 As shown, it also includes the support seat 18, and the support seat 18 is symmetrically arranged on the bottom of the connecting plate 12 in a welded manner.

[0030] When the fixing is completed, the electric control sliding rail 13 is started to drive the electric control sliding block 14 on the electric control sliding rail 13, so that the electric control sliding block 14 drives the electric telescopic rod 15 and the grinder 16 to move, the grinder 16 contacts the end of the cement pole, and then the grinder 16 is started to polish the end, so that the end of the cement pole is polished, the sharp edges and protrusions of the end of the cement pole are removed, the correct installation of the end of the cement pole and the connecting piece is ensured, the cement pole needs to be manually rotated during polishing, after one end is polished, the electric telescopic rod 15 is started, the telescopic rod of the electric telescopic rod 15 is retracted to drive the grinder 16 to move forward, so that the grinder 16 is separated from the cement pole, and then the grinder 16 and the electric telescopic rod 15 are moved to the other end of the cement pole by the electric control sliding block 14, the telescopic rod of the electric telescopic rod 15 is controlled to be elongated, so that the grinder 16 contacts the other end of the cement pole, so that the other end of the cement pole is polished, and the grinder 16 is closed after polishing, the protective shell 17 can block the splashing of the debris generated during polishing, and the bottom of the support seat 18 is parallel to the bottom of the support table 1 and contacts the ground.

[0031] Finally, it should be explained that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit the protection scope of the present application, although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the essence and scope of the technical solutions of the present application.

Claims

1. A cement pole end processing workbench, comprising a support platform (1), a support plate (2), an electric push rod (3), and a pressure plate (4), wherein the support plate (2) is fixedly connected to the support platform (1), the electric push rod (3) is installed on the support plate (2), and the pressure plate (4) is installed on the telescopic rod of the electric push rod (3), characterized in that: It also includes an electric slide rail (5), an electric slider (6), a sliding ring (7) and a crack detector (8). The electric slide rail (5) is installed on the support platform (1), the electric slider (6) is installed on the electric slide rail (5), the electric slider (6) moves within the electric slide rail (5), the sliding ring (7) is installed on the electric slider (6), the sliding ring (7) slides within the support platform (1), and multiple crack detectors (8) are installed within the sliding ring.

2. A cement pole end processing workbench according to claim 1, characterized in that: It also includes a dual-axis motor (9), a lead screw (10) and a clamping plate (11). Two dual-axis motors (9) are installed on the pressure plate (4). The output shaft of the dual-axis motor (9) is connected to the lead screw (10) via a coupling. The lead screw (10) is threaded onto the clamping plate (11).

3. A cement pole end processing workbench according to claim 2, characterized in that: It also includes a connecting plate (12), an electrically controlled slide rail (13), an electrically controlled slider (14), an electrically controlled telescopic rod (15), and a grinding wheel (16). The connecting plate (12) is fixed on the support platform (1). The electrically controlled slide rail (13) is installed on the connecting plate (12). The electrically controlled slider (14) is installed on the electrically controlled slide rail (13). The electrically controlled slider (14) slides in the electrically controlled slide rail (13). The electrically controlled telescopic rod (15) is installed on the electrically controlled slider (14). The grinding wheel (16) is installed on the telescopic rod of the electrically controlled telescopic rod (15).

4. A cement pole end processing workbench according to claim 3, characterized in that: It also includes a protective shell (17), and two protective shells (17) are installed on the grinding wheel (16).

5. A cement pole end processing workbench according to claim 4, characterized in that: It also includes a support base (18), and two support bases (18) are fixedly connected to the connecting plate (12).

6. A cement pole end processing workbench according to claim 5, characterized in that: It also includes a protective pad (19), which is embedded in the clamp (11).