Covering machine based on PVC (polyvinyl chloride) film material

By designing an edge-wrapping machine based on PVC film material, and utilizing components such as a grooving knife, a slanted wheel, and a cutting knife, the machine achieves precise bonding between the workpiece and the PVC film, solving the problem of incomplete or excessive edge wrapping caused by positional deviations in existing technologies, and improving the automation and quality of edge wrapping.

CN223749688UActive Publication Date: 2026-01-02杨家林
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423267684.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-02
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

When using PVC film as an edge-sealing material, the fit between the workpiece and the PVC film is critical. Positional deviations can lead to incomplete or excessive edge sealing, affecting the appearance. Existing technologies cannot accurately control this, resulting in rework or re-sealing.

Method used

An edge-wrapping machine based on PVC film material was designed, comprising an edge-wrapping component, a pneumatic moving component, a limiting and fixing component, and a cutting blade. The edge-wrapping component is moved by a cylinder, a groove is scraped out by a scraper, a slanted wheel presses the PVC film, a U-shaped frame and a stop wheel ensure the fit, and the cutting blade cuts off the excess film, achieving a perfect fit between the workpiece and the PVC film.

Benefits of technology

It achieves precise bonding between the workpiece and the PVC film, reduces rework, improves the automation and quality of the edge banding, and ensures a perfect edge banding effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223749688U_ABST
    Figure CN223749688U_ABST
Patent Text Reader

Abstract

The utility model relates to an edge covering machine based on PVC (polyvinyl chloride) film materials, which belongs to the technical field of edge covering machines and comprises a workbench, support frames are fixedly mounted on two sides of the outer wall of the bottom of the workbench, the edge covering machine further comprises an edge covering component, the edge covering component comprises a mounting plate, a pair of third cylinders are fixedly mounted on one side of the mounting plate, and the third cylinders are fixedly mounted on the other side of the mounting plate. A first connecting plate is fixedly installed at the ends of extension rods of the pair of third air cylinders jointly, a second connecting plate is fixedly installed on the first connecting plate, a connecting rod is fixedly installed on one side of the first connecting plate, an inclined wheel is rotatably installed at the end of the connecting rod, and a set of upper pressing wheels are rotatably installed on one side of the second connecting plate. An L-shaped mounting frame is fixedly mounted at the bottom of the connecting plate II; according to the utility model, the PVC film is tightly pressed at the corner angle of the workpiece through the arranged inclined wheel, and the redundant PVC film can be cut by utilizing the arranged upper pressing wheel and the cutting knife, so that the PVC film is perfectly attached to one side of the workpiece.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of edge covering machine, especially an edge covering machine based on PVC film material. BACKGROUND

[0002] The edge covering machine can guarantee the edge covering quality of products, make the edges of products more flat and smooth, and improve the overall quality and aesthetic degree of products.

[0003] According to the search, the Chinese patent with the publication number CN218288274U includes a machine table, a film material bin, a transfer correction platform and a film tearing assembly arranged on the machine table in sequence, one side of the film material bin and the transfer correction platform is provided with a feeding arm, the feeding arm includes a Y-axis linear module and a suction cup assembly arranged on the sliding block of the Y-axis linear module, the suction cup assembly adsorbs the film material from the film material bin to the transfer correction platform, and the side of the film tearing assembly is provided with a laminating robot. The patent realizes the processes of automatic feeding, automatic bottom mold tearing and automatic feeding of the film material for display screen edge covering, has high automation degree, and greatly improves the efficiency of product edge covering.

[0004] Based on the above search and the existing technology, it is found that:

[0005] In the prior art, when PVC film is used as the edge covering material, the PVC film is usually cut in advance and then subjected to edge covering treatment with the workpiece. However, in this way, the laminating position requirement of the workpiece and the PVC film is high, and once there is a slight position deviation, the length and coverage range of the film are difficult to control accurately, and after edge covering, the edge covering is not strict and the edge covering is too long, which will affect the laminating degree and appearance of the workpiece and the PVC film, resulting in rework or re-edge covering. In summary, the application provides an edge covering machine capable of automatic trimming, so that the edge covering of the workpiece is simpler and the rework condition is reduced. UTILITY MODEL CONTENTS

[0006] In order to solve the above technical problems, the utility model provides an edge covering machine based on PVC film material.

[0007] The technical solution for achieving the purpose of the utility model is as follows: an edge covering machine based on PVC film material, including a workbench, the bottom outer wall of the workbench is fixedly installed with support frames on both sides, and further including;

[0008] The edge covering assembly comprises a mounting plate, one side of the mounting plate is fixedly provided with a pair of air cylinders three, the extending rod end portions of the pair of air cylinders three are fixedly provided with a connecting plate one in common, the connecting plate one is fixedly provided with a connecting plate two, one side of the connecting plate one is fixedly provided with a connecting rod, the end portion of the connecting rod is rotatably provided with a bevel gear, one side of the connecting plate two is rotatably provided with a group of upper pressing wheels, the bottom of the connecting plate two is fixedly provided with an L-shaped mounting bracket, a pair of lower supporting rollers are rotatably provided on the L-shaped mounting bracket, the bottom of the connecting plate two is fixedly provided with a plurality of mounting blocks, and a scraping groove knife is fixedly provided on the surface of each mounting block;

[0009] A pair of U-shaped brackets are fixedly provided on one side of the connecting plate one and the connecting plate two respectively, the two U-shaped brackets are located at the same height and are rotatably provided with abutting wheels;

[0010] An installation angle plate is fixedly provided on the connecting plate two, and one end of the installation angle plate is fixedly provided with a cutting knife;

[0011] A pneumatic moving assembly is used for driving the edge covering assembly to move;

[0012] A limiting and fixing assembly is used for fixing and limiting the workpiece.

[0013] Preferably, the height of the scraping groove knife is higher than the height of the lower supporting roller.

[0014] Preferably, the cutting knife is flush with the bottom end of the plurality of upper pressing wheels.

[0015] Preferably, the connecting rod is arranged to be downwardly inclined by 45 degrees.

[0016] Preferably, the pneumatic moving assembly comprises a pair of side plates fixedly provided on the workbench, a plurality of horizontally arranged limiting guide rods are fixedly provided between the pair of side plates, a plurality of pneumatic sliding blocks matched with the limiting guide rods are slidably provided on the limiting guide rods, the plurality of pneumatic sliding blocks are fixedly connected with the mounting plate, a plurality of air pipes are fixedly and communicatively provided on the pneumatic sliding blocks, the plurality of air pipes are fixedly connected with each other through adhesive tapes, and an external pneumatic source is fixedly and communicatively provided on the plurality of air pipes.

[0017] Preferably, the limiting and fixing assembly comprises a pair of air cylinders two fixedly provided on the workbench, and a limiting and blocking plate is fixedly provided at the extending rod end portions of the two air cylinders two in common.

[0018] Preferably, the limiting and fixing assembly further comprises a pair of sinking grooves provided on the workbench, and an air cylinder one is fixedly provided in each sinking groove, a pressing plate is fixedly provided at the extending rod end portions of the two air cylinders one in common, and a rubber pressing strip is fixedly provided on the bottom side of the pressing plate.

[0019] Compared with the prior art, the utility model has the following advantages:

[0020] One: the utility model discloses after the workpiece is fixed, can utilize subsequent pneumatic moving assembly drive edge covering assembly and move, in the working process, the extension rod of a pair of cylinder three first stretches out, makes the edge covering assembly when moving unidirectionally, can be under the cooperation of the lower supporting roller, through a plurality of groove knives scrape a groove at the bottom of PVC film, when the edge covering assembly returns, the extension rod of control cylinder three is drawn back, and then makes the height of lower supporting roller and groove knife drop, and makes upper pressure wheel, inclined wheel move down, specifically, through the inclined wheel of setting, tightly press PVC film at the corner of workpiece, the utility model discloses the second: the utility model discloses the U-shaped frame and the wheel of setting, can when the edge covering assembly returns, through the wheel of setting and reach PVC film and workpiece, to make PVC film tightly stick to one side of workpiece, to complete the edge covering treatment, utilize the upper pressure wheel and cutting knife of setting, can utilize cutting knife and cut the excess PVC film, to make PVC film and workpiece one side perfect fit.

[0021] One: the utility model discloses after the workpiece is fixed, can utilize subsequent pneumatic moving assembly drive edge covering assembly and move, in the working process, the extension rod of a pair of cylinder three first stretches out, makes the edge covering assembly when moving unidirectionally, can be under the cooperation of the lower supporting roller, through a plurality of groove knives scrape a groove at the bottom of PVC film, when the edge covering assembly returns, the extension rod of control cylinder three is drawn back, and then makes the height of lower supporting roller and groove knife drop, and makes upper pressure wheel, inclined wheel move down, specifically, through the inclined wheel of setting, tightly press PVC film at the corner of workpiece, the utility model discloses the second: the utility model discloses the U-shaped frame and the wheel of setting, can when the edge covering assembly returns, through the wheel of setting and reach PVC film and workpiece, to make PVC film tightly stick to one side of workpiece, to complete the edge covering treatment, utilize the upper pressure wheel and cutting knife of setting, can utilize cutting knife and cut the excess PVC film, to make PVC film and workpiece one side perfect fit. BRIEF DESCRIPTION OF DRAWINGS

[0022] The utility model will be explained further below combining with the drawings and embodiment:

[0023] Figure 1 It is the whole three-dimensional structure schematic diagram provided in an embodiment of the utility model;

[0024] Figure 2 It is the side view structure schematic diagram provided in an embodiment of the utility model;

[0025] Figure 3 It is the workbench partial cut structure schematic diagram provided in an embodiment of the utility model;

[0026] Figure 4 It is the limiting baffle and the pressure plate three-dimensional structure schematic diagram provided in an embodiment of the utility model;

[0027] Figure 5 It is the edge covering assembly first perspective three-dimensional structure schematic diagram provided in an embodiment of the utility model;

[0028] Figure 6 It is the edge covering assembly second perspective three-dimensional structure schematic diagram provided in an embodiment of the utility model;

[0029] Figure 7 It is the mounting angle plate and cutting knife three-dimensional structure schematic diagram provided in an embodiment of the utility model.

[0030] EXPLANATION OF REFERENCE NUMERALS:

[0031] 1, workbench, 2, support frame, 3, sink, 4, cylinder one, 5, pressing plate, 6, rubber pressure strip, 7, side plate, 8, limiting guide rod, 9, cylinder two, 10, limiting baffle, 11, pneumatic slider, 12, mounting plate, 13, cylinder three, 14, connecting plate one, 15, connecting plate two, 16, upper pressing wheel, 17, lower supporting roller, 18, scraping groove knife, 19, mounting block, 20, L-shaped mounting bracket, 21, U-shaped bracket, 22, wheel, 23, mounting angle plate, 24, cutting knife, 25, connecting rod, 26, inclined wheel, 27, air pipe. DETAILED DESCRIPTION

[0032] The utility model is described in detail below, and the technical scheme in the utility model embodiment is clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0033] The utility model discloses a kind of overlock machines based on PVC film material by improvement, and the technical scheme of the utility model is:

[0034] As shown in Figures 1-7 A kind of overlock machines based on PVC film material, including workbench 1, the bottom outer wall both sides of workbench 1 are fixedly installed with support frame 2, workbench 1 and support frame 2 constitute the main body structure of the overlock machine, still include;

[0035] Edge covering component, such as Figures 5-7As shown, the edge-sealing assembly includes a mounting plate 12, and a pair of cylinders 13 are fixedly mounted on one side of the mounting plate 12. A connecting plate 14 is fixedly mounted on the ends of the extension rods of the pair of cylinders 13. A connecting plate 25 is fixedly mounted on the connecting plate 14. A connecting rod 25 is fixedly mounted on one side of the connecting plate 14, and a slanted wheel 26 is rotatably mounted on the end of the connecting rod 25. A set of upper pressure rollers 16 is rotatably mounted on one side of the connecting plate 25. An L-shaped mounting bracket 20 is fixedly mounted on the bottom of the connecting plate 25, and a pair of lower support rollers 17 are rotatably mounted on the L-shaped mounting bracket 20. Multiple mounting blocks 19 are fixedly mounted on the bottom of the connecting plate 25, and each mounting block 19... All surfaces are fixedly equipped with grooving blades 18. With the above structure, after the workpiece is fixed, the edge-wrapping assembly can be driven to move by the subsequent pneumatic moving assembly. During the operation, the extension rods of a pair of cylinders 13 extend first, so that when the edge-wrapping assembly moves in one direction, it can scrape a groove on the bottom of the PVC film with the cooperation of the lower roller 17. When the edge-wrapping assembly returns, the extension rods of cylinders 13 are controlled to retract, thereby causing the lower roller 17 and the grooving blades 18 to drop in height. This causes the upper pressure roller 16 and the inclined roller 26 to move downward. Specifically, the inclined roller 26 is used to press the PVC film tightly against the corner of the workpiece.

[0036] A pair of U-shaped frames 21, such as Figures 5-7 As shown, a pair of U-shaped frames 21 are fixedly installed on one side of connecting plate 14 and connecting plate 25 respectively. The two U-shaped frames 21 are at the same height and are rotatably mounted with abutment rollers 22. With the above structure, the U-shaped frames 21 and abutment rollers 22 can abut against the PVC film and the workpiece through the abutment rollers 22 when the edge-wrapping assembly returns, so that the PVC film is tightly attached to one side of the workpiece to complete the edge-wrapping process.

[0037] Angle plate 23 is fixedly installed on connecting plate 2 15, and a cutting blade 24 is fixedly installed on one end of angle plate 23. With the above structure, the upper pressure roller 16 and the cutting blade 24 can be used to cut off the excess PVC film, so that the PVC film can be perfectly attached to one side of the workpiece.

[0038] Pneumatic moving component, used to drive the edge-sealing component to move;

[0039] Limiting and fixing components are used to fix and limit the position of workpieces.

[0040] Furthermore, the height of the grooving blade 18 is higher than the height of the lower support roller 17; this setting ensures that the grooving blade 18 can smoothly contact the PVC film to achieve grooving.

[0041] Further, the cutting knife 24 is flush with the bottom ends of the plurality of upper pressing wheels 16; through the arrangement, the cutting knife 24 can cut off the excess PVC film.

[0042] Further, the connecting rod 25 is arranged in a downward inclination of 45 degrees; through the arrangement, the inclined wheel 26 is also inclined downward by 45 degrees, so as to ensure the edge pressing effect on the PVC film.

[0043] As a further scheme of the present application, as shown in Figures 1-4 , the pneumatic moving assembly comprises a pair of side plates 7 fixedly installed on the workbench 1, a plurality of horizontal limiting guide rods 8 fixedly installed between the pair of side plates 7, a plurality of pneumatic sliders 11 slidably installed on the plurality of limiting guide rods 8, a plurality of mounting plates 12 fixedly connected with the plurality of pneumatic sliders 11, a plurality of air pipes 27 fixedly connected with the pneumatic sliders 11, and an external pneumatic source fixedly connected with the plurality of air pipes 27; through the arrangement, the pneumatic sliders 11 can be started through the air pipes 27 to move along the plurality of limiting guide rods 8, so as to drive the edge covering assembly to move.

[0044] Further, as shown in Figures 1-4 , the limiting and fixing assembly comprises a pair of air cylinders two 9 fixedly installed on the workbench 1, and a limiting baffle 10 fixedly installed at the extending rod ends of the two air cylinders two 9; through the above structure, when the workpiece is edge covered, the air cylinders two 9 can be controlled to start, the limiting baffle 10 is pushed, and one side of the workpiece is tightly abutted against one side of the limiting baffle 10, so as to ensure that the workpiece is accurately in the edge covering area.

[0045] Further, the limiting and fixing assembly further comprises a pair of sinking grooves 3 opened in the workbench 1, and an air cylinder one 4 fixedly installed in each sinking groove 3, a pressing plate 5 fixedly installed at the extending rod ends of the two air cylinders one 4, and a rubber pressing strip 6 fixedly installed at the bottom side of the pressing plate 5; through the above structure, when the workpiece is tightly abutted against the limiting baffle 10, the air cylinders one 4 can be controlled to retract, so that the pressing plate 5 moves downward and is combined with the rubber pressing strip 6 to fix the workpiece and the edge covering material at the bottom of the workpiece.

[0046] The specific working method is: in use, the air cylinders two 9 can be controlled to start, the limiting baffle 10 is pushed, and one side of the workpiece is tightly abutted against one side of the limiting baffle 10, so as to ensure that the workpiece is accurately in the edge covering area; when the workpiece is tightly abutted against the limiting baffle 10, the air cylinders one 4 can be controlled to retract, so that the pressing plate 5 moves downward and is combined with the rubber pressing strip 6 to fix the workpiece and the edge covering material at the bottom of the workpiece.

[0047] It should be noted that in the above process, the protective film covered on one side of the PVC film is torn open, and the internal glue coating surface is exposed, and one side of the workpiece is attached to the glue coating surface, as shown in Figure 1 , Figure 3 , andFigure 4 as shown;

[0048] The pneumatic slider 11 is started by the air pipe 27, and moves along the plurality of limiting guide rods 8, so that the edge covering assembly can be driven to move; in this process, the extension rods of the pair of cylinder threes 13 are first extended, so that the edge covering assembly can scrape a groove on the bottom of the PVC film through the plurality of groove scrapers 18 under the cooperation of the lower supporting rollers 17 when moving in one direction; when the edge covering assembly returns, the extension rods of the cylinder threes 13 are controlled to be retracted, so that the heights of the lower supporting rollers 17 and the groove scrapers 18 are lowered; and the upper pressing wheels 16 and the inclined wheels 26 are moved downward; specifically, the PVC film is tightly pressed at the corners of the workpiece through the inclined wheels 26; at the same time, the U-shaped frame 21 and the abutting wheel 22 can abut against the PVC film and the workpiece through the abutting wheel 22 when the edge covering assembly returns, so that the PVC film is tightly attached to one side of the workpiece to complete the edge covering treatment; the upper pressing wheels 16 and the cutting knives 24 are arranged, the cutting knives 24 can cut the excess PVC film, so that the PVC film is perfectly attached to one side of the workpiece;

[0049] The above steps are repeated, and the workpiece is rotated, so that the other sides of the workpiece can be edge covered.

[0050] The technical means disclosed in the utility model scheme is not only limited to the technical means disclosed in the above technical means, but also includes the technical scheme composed by the above technical features and equivalent replacement. The unfinished matters of the utility model belong to the common knowledge of the person skilled in the art.

Claims

1. A PVC film material-based edge covering machine, comprising a workbench (1), support frames (2) are fixedly installed on both sides of the bottom outer wall of the workbench (1), characterized in that: Also include; The edge covering assembly includes a mounting plate (12), and a pair of air cylinders three (13) is fixedly installed on one side of the mounting plate (12), the extension rod end of the pair of air cylinders three (13) is fixedly installed with a connecting plate one (14) in common, the connecting plate one (14) is fixedly installed with a connecting plate two (15), one side of the connecting plate one (14) is fixedly installed with a connecting rod (25), and the end of the connecting rod (25) is rotatably installed with an inclined pulley (26), one side of the connecting plate two (15) is rotatably installed with a group of upper pressing wheels (16), the bottom of the connecting plate two (15) is fixedly installed with an L-shaped mounting bracket (20), and a pair of lower supporting rollers (17) is rotatably installed on the L-shaped mounting bracket (20), the bottom of the connecting plate two (15) is fixedly installed with a plurality of mounting blocks (20), and the surface of each mounting block (20) is fixedly installed with a scraping groove knife (18); A pair of U-shaped brackets (21) are fixedly installed on one side of the connecting plate one (14) and the connecting plate two (15) respectively, the two U-shaped brackets (21) are located at the same height, and the resisting wheels (22) are rotatably installed on the U-shaped brackets (21); The mounting angle plate (23) is fixedly installed on the connecting plate two (15), and the cutting knife (24) is fixedly installed at one end of the mounting angle plate (23); The pneumatic moving assembly is used for driving the edge covering assembly to move; The limiting and fixing assembly is used for fixing and limiting the workpiece.

2. A PVC film material based edging machine as claimed in claim 1, wherein: The height of the scraping groove knife (18) is higher than the height of the lower supporting roller (17).

3. A PVC film material based edging machine as claimed in claim 1, wherein: The cutting knife (24) is flush with the bottom end of the plurality of upper pressing wheels (16).

4. The PVC film material based edging machine according to claim 1, characterized in that: The connecting rod (25) is inclined downward by 45 degrees.

5. A PVC film material based edging machine as claimed in claim 1, wherein: The pneumatic moving assembly includes a pair of side plates (7) fixedly installed on the workbench (1), a plurality of horizontally arranged limiting guide rods (8) are fixedly installed between the pair of side plates (7), a plurality of pneumatic sliding blocks (11) are slidably installed on the plurality of limiting guide rods (8), the plurality of pneumatic sliding blocks (11) are fixedly connected with the mounting plate (12), pneumatic tubes (27) are fixedly communicated with the pneumatic sliding blocks (11), the plurality of pneumatic tubes (27) are fixedly connected with each other through adhesive tape, and the plurality of pneumatic tubes (27) are fixedly communicated with an external pneumatic source.

6. A PVC film material based edging machine as claimed in claim 1, wherein: The limiting and fixing assembly includes a pair of air cylinders two (9) fixedly installed on the workbench (1), and the extension rod ends of the two air cylinders two (9) are fixedly installed with a limiting baffle (10) in common.

7. A PVC film material based edging machine as claimed in claim 1, wherein: The limiting and fixing assembly further includes a pair of sink grooves (3) formed in the workbench (1), and an air cylinder one (4) is fixedly installed in each sink groove (3), the extension rod ends of the two air cylinder ones (4) are fixedly installed with a pressing plate (5) in common, and the bottom side of the pressing plate (5) is fixedly installed with a rubber pressing strip (6).

Citation Information

Patent Citations

  • Membrane material feeding mechanism of covering machine and covering machine

    CN218288274U