Die for resin casting steel rope sling
By designing a mold that includes fixing, limiting, and conveying mechanisms, the problems of positional displacement and slow solidification speed of steel rope grooves during the casting process were solved, achieving high-quality and efficient casting results.
Patent Information
- Application Number
- CN202422713128.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing steel rope rigging molds fail to effectively secure the rigging during the casting process, leading to positional displacement, affecting casting quality, and slow resin solidification, resulting in low efficiency.
A mold for resin casting steel rope rigging was designed, comprising a fixing mechanism, a limiting mechanism, and a conveying mechanism. The threaded rod driven by a servo motor clamps the rope section body, and heating is achieved by using an electric heating rod. The combination of the limiting mechanism and the conveying mechanism ensures accurate installation of the steel rope and rapid solidification of the resin.
It has achieved high-quality casting and efficient production of steel rope rigging. By clamping and fixing the rigging, heating to accelerate resin solidification and preventing resin leakage, the accuracy and efficiency of casting have been improved.
Smart Images
Figure CN223750069U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel rope rigging technical field, concretely is a kind of mould for resin casting steel rope rigging. BACKGROUND
[0002] Resin, it has strong tensile strength, wear resistance, corrosion resistance, high temperature resistance and other characteristics, can be used in the casting steel rope rigging inside, for reinforcing the inside steel rope of rigging, while the rigging is often used in hoisting equipment, hoisting machinery and construction engineering and other fields, steel rope rigging casting process, usually need to be used with mould.
[0003] When casting steel rope rigging, the existing mould is mainly machining table, recess is provided on the surface of machining table, and the rigging is inserted and buckled inside the recess, one end of the steel rope is inserted and arranged inside the rigging, the rigging is heated using a welding gun, then the resin in molten state is cast along the inner wall of the rigging to the inside of the rigging, and the casting process is completed after the resin solidifies, so as to ensure that the steel rope and the rigging are fixedly connected, and prevent the situation of falling off in use.
[0004] However, the current steel rope rigging mould is not fixed during use, and its position is easy to deviate during casting, which affects the quality of casting, and the resin solidification speed after casting is slow, resulting in low casting efficiency, and further a kind of resin casting steel rope rigging mould is proposed. UTILITY MODEL CONTENTS
[0005] In order to make up for the shortcomings of the prior art, the steel rope rigging mould on the market is not fixed during use, and its position is easy to deviate during casting, which affects the quality of casting, and the resin solidification speed after casting is slow, resulting in low casting efficiency, and the utility model provides a kind of resin casting steel rope rigging mould.
[0006] The technical scheme adopted by the utility model to solve its technical problems is: the utility model discloses a kind of resin casting steel rope rigging mould, including support plate;The fixed mechanism is arranged at the top end of the inside of the support plate, the limiting mechanism is arranged at the bottom side of the fixed mechanism, the conveying mechanism is arranged at the bottom end of the inside of the support plate, and the sliding rod is fixed at the top end of the inside of the support plate.
[0007] Preferably, the fixing mechanism comprises a slide bar, a clamping plate is symmetrically and slidingly installed on the slide bar through a sliding block matching, a cavity is formed in the inner side of the clamping plate, an electric heating rod is uniformly fixed in the inner side of the cavity, a grommet body is clamped and fixed in the inner side of the clamping plate, a threaded rod is rotatably installed on the inner side of the support plate away from the slide bar, the threaded directions of the two ends of the threaded rod are opposite, a servo motor is fixed on one corner of the side surface of the support plate, the output end of the servo motor is fixedly connected with the threaded rod through the support plate, the threaded rod is rotatably connected with the sliding block at one end of the clamping plate, and a hollow tube is fixed on the bottom side of the clamping plate. The grommet body is fixed through the clamping plate, and the electric heating rod can continuously heat the grommet during the casting process, so that the solidification speed of the resin in the inner side is improved, and the casting efficiency of the steel rope rig is improved.
[0008] Preferably, the limiting mechanism comprises a hollow tube, an oil storage groove is formed in the inner side of the hollow tube, a push rod is slidingly installed in the inner side of the oil storage groove, a sponge pad is fixed at one end of the inner side of the hollow tube, a fixed plate is fixed at one end of the bottom side of the hollow tube, an electric telescopic rod is fixed on the side surface of the fixed plate, the output end of the electric telescopic rod is fixedly connected with one end of the push rod, a steel rope body is arranged in the hollow tube in a penetrating mode, and a baffle is symmetrically fixed to the inner bottom end of the support plate. Through the structure of the hollow tube, the steel rope can be limited, and the steel rope can be accurately penetrated into the inner side of the grommet. Meanwhile, the hollow tube is located at the bottom side of the clamping plate, so that the molten resin is prevented from leaking from the bottom side of the clamping plate during the casting process, and the quality of the casting process is improved.
[0009] Preferably, the conveying mechanism comprises a baffle, conveying rollers are symmetrically and rotatably installed on the inner bottom end of the baffle, anti-skid ribs are uniformly fixed on the circumferential surface of the conveying rollers, gears are fixed on one end of the conveying rollers through the baffle, the gears on the two sides are meshed, limiting rollers are symmetrically and rotatably installed on the inner top end of the baffle, a driving motor is fixed on one corner of the side surface of the baffle, and the output end of the driving motor is fixedly connected with the conveying rollers through the baffle. Through the cooperation of the conveying rollers and the anti-skid ribs, the operator can conveniently penetrate the steel rope into the inner side of the grommet, and the casting efficiency of the steel rope rig is improved.
[0010] The resin casting steel rope rig mold has the advantages that:
[0011] 1. The resin casting steel rope rig mold has the advantages that: the grommet body is placed in the inner side of the clamping plate through the fixing mechanism, the threaded rod is rotated under the control of the servo motor, the two clamping plates are simultaneously and inwardly slid along the slide bar under the cooperation of the sliding blocks, the grommet body is clamped and fixed by the clamping plates, the electric heating rod is turned on, the molten resin is cast into the inner side of the grommet body, the resin can be rapidly solidified, the casting quality and efficiency of the steel rope rig are improved, and the problems of poor casting quality and low efficiency of the existing steel rope rig are solved.
[0012] 2. The utility model discloses a resin casting steel rope rig mould's structure design through setting up limiting mechanism, control electric telescopic handle, make it drive push rod elongation, promote sponge pad to contract to the inboard of hollow tube, the steel rope body is passed inboard, when casting, control electric telescopic handle drive push rod contract, under the cooperation of sponge pad, coat lubricating oil to the inboard of steel rope body casting position, and the resin of molten state will not leak from the inboard of clamping plate to improve the casting quality of steel rope rig. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will to the drawing needed to use in the embodiment or prior art description simple introduction, obviously, below description's drawing only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0014] Figure 1 It is the whole front view stereoscopic structure schematic diagram;
[0015] Figure 2 It is the fixed mechanism overhead stereoscopic structure sectional view;
[0016] Figure 3 It is the limiting mechanism front view stereoscopic structure sectional view;
[0017] Figure 4 It is the conveying mechanism side view stereoscopic structure sectional view;
[0018] Figure 5 It is the whole bottom view stereoscopic structure schematic diagram.
[0019] In the drawing: 1, support plate;2, slide bar;3, sliding block;4, clamping plate;5, cavity;6, electric heating rod;7, grommet body;8, servo motor;9, threaded rod;10, hollow tube;11, oil storage groove;12, sponge pad;13, push rod;14, fixed plate;15, electric telescopic handle;16, steel rope body;17, baffle;18, conveying roller;19, antiskid rib;20, limiting roller;21, gear;22, drive motor;23, arc plate. DETAILED DESCRIPTION
[0020] Below will combine the drawing in the embodiment of the utility model, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment only is a part of the embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skilled person in the art without making creative labor belong to the scope of protection of the utility model.
[0021] Please refer toFigures 1-4 As shown in the figure, a resin casting steel rope rig mold, including a support plate 1; the inside top of the support plate 1 is provided with a fixed mechanism, the bottom side of the fixed mechanism is provided with a limiting mechanism, the inside bottom of the support plate 1 is provided with a conveying mechanism, the inside top of the support plate 1 is fixed with a sliding rod 2;
[0022] Please refer to Figure 2 As shown in the figure, the fixed mechanism includes a sliding rod 2, a clamping plate 4 is symmetrically and slidingly installed on the sliding rod 2 through a sliding block 3, a cavity 5 is formed in the inside of the clamping plate 4, an electric heating rod 6 is uniformly fixed in the inside of the cavity 5, a rope joint body 7 is clamped and fixed in the inside of the clamping plate 4, a threaded rod 9 is rotatably installed on the inside of the support plate 1 away from one end of the sliding rod 2, and the threaded directions of the two ends of the threaded rod 9 are opposite, a servo motor 8 is fixed on one corner of the side of the support plate 1, the output end of the servo motor 8 is fixedly connected with the threaded rod 9 through the support plate 1, the threaded rod 9 is rotatably connected with the sliding block 3 at one end of the clamping plate 4, and a hollow pipe 10 is fixed on the bottom side of the clamping plate 4; when the existing steel rope rig casting quality is poor and the efficiency is low, the rope joint body 7 is placed in the inside of the clamping plate 4 through the structure of the fixed mechanism, the servo motor 8 drives the output end threaded rod 9 to rotate, so that the two clamping plates 4 are pushed to slide inward along the sliding rod 2 under the cooperation of the sliding block 3, the clamping plate 4 clamps and fixes the rope joint body 7, the electric heating rod 6 is turned on to heat the rope joint body 7 through the clamping plate 4, then the molten resin can be cast into the inside of the rope joint body 7, and the temperature of the rope joint body 7 is constant, so that the resin can be quickly solidified, thereby improving the casting quality and efficiency of the steel rope rig.
[0023] Please refer to Figure 3As shown, the limiting mechanism includes a hollow tube 10, the inside of the hollow tube 10 is provided with an oil storage groove 11, the inside of the oil storage groove 11 is slidably installed with a push rod 13, one end of the inside of the hollow tube 10 is fixed with a sponge pad 12, one end of the bottom side of the hollow tube 10 is fixed with a fixed plate 14, the side of the fixed plate 14 is fixed with an electric telescopic rod 15, the output end of the electric telescopic rod 15 is fixedly connected with one end of the push rod 13, the inside of the hollow tube 10 is provided with a steel rope body 16, and the inside of the support plate 1 is symmetrically fixed with a baffle 17; When the steel rope cable is encountered during casting, the operation is more cumbersome, the structure of the limiting mechanism, the inside of the oil storage groove 11 stores lubricating oil, the electric telescopic rod 15 is controlled to drive the push rod 13 to elongate, so that the sponge pad 12 is shrunk to the inside of the hollow tube 10, at this time the steel rope body 16 is inserted through the inside of the hollow tube 10 and is inserted into the grommet body 7, at this time the sponge pad 12 will not contact the steel rope body 16, preventing the surface from being contaminated with lubricating oil, affecting subsequent casting, when casting, the electric telescopic rod 15 is controlled to drive the push rod 13 to contract, so that the lubricating oil is coated to the bottom side of the casting position of the steel rope body 16 under the cooperation of the sponge pad 12, preventing the steel rope body 16 from rusting during use, and the molten resin will not leak from the bottom side of the clamping plate 4, thereby improving the casting quality of the steel rope cable.
[0024] Please refer to Figure 4 As shown, the conveying mechanism includes a baffle 17, the inside of the baffle 17 is symmetrically rotatably installed with a conveying roller 18, the circumferential surface of the conveying roller 18 is uniformly fixed with anti-skid ribs 19, one end of the conveying roller 18 penetrates through the baffle 17 and is fixed with a gear 21, the two gears 21 are engaged, the inside of the baffle 17 is symmetrically rotatably installed with a limiting roller 20, one corner of the side of the baffle 17 is fixed with a driving motor 22, and the output end of the driving motor 22 penetrates through the baffle 17 and is fixedly connected with the conveying roller 18; When the efficiency is low when installing the steel rope, through the structure of the conveying mechanism, the end of the steel rope body 16 is temporarily tied with a steel wire, and is inserted into the inside of the conveying roller 18, at this time the driving motor 22 is controlled to drive the two conveying rollers 18 to rotate under the cooperation of the gears 21, the end of the steel rope body 16 is accurately inserted into the inside of the grommet body 7 under the cooperation of the limiting roller 20, and under the cooperation of the anti-skid ribs 19, the steel rope body 16 can be prevented from slipping, at this time the temporarily tied steel wire is removed and is scattered to the required shape, the driving motor 22 is controlled to reverse, the steel rope body 16 and the grommet body 7 are connected, and the steel rope body 16 is moved to the required position, thereby facilitating subsequent casting processing.
[0025] Please refer to Figure 5As shown, the hollow tube 10 bottom side one end fixed with arc plate 23, when working, in the presence of steel rope can not accurately inserted into the inside of the problem, through the structure of the arc plate 23, when inserting the steel rope to limit its, make the steel rope can be through the inside of the hollow tube 10 accurately inserted into the inside of the cable, so as to facilitate the subsequent casting.
[0026] Working principle: resin, which has the characteristics of strong tensile strength, wear resistance, corrosion resistance, high temperature resistance, etc., can be used for casting the inside of the steel rope rigging, for reinforcing the inside of the rigging steel rope, and the rigging is often used in hoisting equipment, hoisting machinery and construction engineering fields. During the casting process of the steel rope rigging, it is usually necessary to cooperate with the mold. When the existing mold for steel rope rigging is used, the rigging is not fixed, and its position is easy to deviate during the casting process, affecting the quality of casting. Moreover, the solidification speed of the resin after casting is slow, resulting in low casting efficiency. In order to solve this problem, by setting the fixing mechanism and the limiting mechanism, the cable body 7 is placed inside the clamping plate 4, the servo motor 8 drives the output end threaded rod 9 to rotate, and then the sliding block 3 is cooperated to push the two clamping plates 4 to slide inward along the direction of the slide rod 2, so that the clamping plate 4 clamps and fixes the cable body 7, and at the same time, the electric heating rod 6 is turned on to heat the cable body 7 through the clamping plate 4. The electric telescopic rod 15 is controlled to make the push rod 13 extend, so as to make the sponge pad 12 shrink into the inside of the hollow tube 10. The end of the steel rope body 16 is temporarily tied with steel wire, and is inserted into the inside of the conveying roller 18. At this time, the driving motor 22 is controlled to make the two conveying rollers 18 rotate under the cooperation of the gear 21, and the steel rope body 16 end is accurately inserted into the inside of the cable body 7 under the cooperation of the limiting roller 20. The anti-skid rib 19 can prevent the steel rope body 16 from slipping. At this time, the temporarily tied steel wire is removed and spread to the required shape. The driving motor 22 is reversed to tighten the connection between the steel rope body 16 and the cable body 7, and move the steel rope body 16 to the required position. Then the molten resin can be cast into the inside of the cable body 7, and the temperature of the cable body 7 is constant, so that the resin can be quickly solidified. At the same time, the electric telescopic rod 15 drives the push rod 13 to retract, so as to coat the lubricating oil to the bottom side of the casting position of the steel rope body 16 under the cooperation of the sponge pad 12, preventing the steel rope body 16 from rusting during use. Moreover, the molten resin will not leak from the bottom side of the clamping plate 4, so as to improve the casting quality of the steel rope rigging, and solve the problems of poor casting quality and low efficiency of the existing steel rope rigging.
[0027] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A mold for resin casting a steel rope rigging, characterized by: Including support plate (1), the inside top of support plate (1) is provided with fixed mechanism, the bottom of fixed mechanism is provided with limiting mechanism, the inside bottom of support plate (1) is provided with conveying mechanism, the inside top of support plate (1) is fixed with slide rod (2); The fixed mechanism includes slide rod (2), the slide rod (2) is symmetrically slidably installed with clamping plate (4) through the cooperation of sliding block (3), the inside of clamping plate (4) is provided with cavity (5), the inside of cavity (5) is uniformly fixed with electric heating rod (6), the inside of clamping plate (4) is clamped and fixed with grommet body (7), the end away from slide rod (2) of support plate (1) is rotatably installed with threaded rod (9), and the threaded direction of threaded rod (9) two ends is opposite, one corner of support plate (1) side is fixed with servo motor (8).
2. The resin casting mold for a steel rope rigging according to claim 1, characterized by: The output end of servo motor (8) is fixedly connected with threaded rod (9) through support plate (1), the threaded rod (9) is rotatably connected with the sliding block (3) of one end of clamping plate (4), and the bottom of clamping plate (4) is fixedly connected with hollow tube (10).
3. The resin casting moii for a steel rope rigging according to claim 2, characterized by: The limiting mechanism includes hollow tube (10), the inside of hollow tube (10) is provided with oil storage groove (11), the inside of oil storage groove (11) is slidably installed with push rod (13), one end of hollow tube (10) is fixedly connected with sponge pad (12), and the bottom of hollow tube (10) is fixedly connected with fixed plate (14).
4. The resin casting moφh for a wire rope sling according to claim 3, wherein: The side of fixed plate (14) is fixedly connected with electric telescopic rod (15), the output end of electric telescopic rod (15) is fixedly connected with one end of push rod (13), the inside of hollow tube (10) is inserted with steel rope body (16), and the inside bottom of support plate (1) is symmetrically fixed with baffle (17).
5. The resin casting moii for a steel rope rigging according to claim 4, characterized by: The conveying mechanism includes baffle (17), the inside bottom of baffle (17) is symmetrically rotatably installed with conveying roller (18), the circumferential surface of conveying roller (18) is uniformly fixed with anti-skid rib (19), and one end of conveying roller (18) is fixedly connected with gear (21) through baffle (17).
6. The resin casting moii for a steel rope rigging according to claim 5, characterized by: The two gears (21) are engaged, the inside top of baffle (17) is symmetrically rotatably installed with limiting roller (20), one corner of baffle (17) side is fixedly connected with driving motor (22), and the output end of driving motor (22) is fixedly connected with conveying roller (18) through baffle (17).