Three-fork-arm type reinforcing steel bar bundling machine

By designing a three-arm rebar bundling machine, which combines a hydraulic system and a wire feeding mechanism, the problems of complex operation and low efficiency of existing equipment are solved, and a highly efficient and automated rebar bundling process is realized.

CN223751188UActive Publication Date: 2026-01-02XIANGYANG BIG WORKER MFG TECH CO LTD
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Patent Information

Application Number
CN202423211123.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing rebar bundling machines are mostly manual or semi-automatic equipment, which are complicated to operate, inefficient, labor-intensive, have a low bundling success rate, and are unstable.

Method used

The three-arm rebar baling machine includes a housing, hydraulic system, wire feeding mechanism, hydraulic straightening roller conveyor, crescent wire feeding structure, and hydraulic lifting and rotating oil supply system, achieving a highly automated and easy-to-operate baling process.

Benefits of technology

It has achieved an efficient and automated steel bar bundling process, which has improved the bundling success rate and reduced the complexity of operation and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-fork-arm type reinforcing steel bar bundling machine, which belongs to the technical field of bundling machines, and is characterized in that a middle main shaft rotary twisting head receives a steel wire delivered by a fork arm with a lifting pair structure, the steel wire is fixed on a torsion disc, the torsion disc rotates, the steel wire is twisted through rotation, and then an object to be bundled is bundled; the movable long guide way is used for receiving steel wires fed by the steel wire feeding mechanism and the steel wire hydraulic straightening roller way, a length detection mechanism is arranged at the front end of the movable long guide way, and after a packaged object is conveyed according to the required length, the front end detection mechanism can be symmetrically adjusted about the center line where the main shaft is located along with the position of the steel bar cutter, and it is guaranteed that conveyed steel bars can be adjusted according to the preset length. A bundled object is completely wrapped with the steel bar cutter subassembly in a central symmetry mode, the steel bar cutter subassembly and the length sensing and detecting subassembly on the movable long guide way are mutually adjusted to control the length of the sheared steel wire, and the bundling equipment is high in automation degree, easy and convenient to operate and high in efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a three-pronged arm type steel bar bundling machine and belongs to the technical field of bundling machines. BACKGROUND

[0002] A kind of steel bar bundling machine is disclosed in application No. 201510350796.8, which includes a lower wire straightening workbench and a rotating clamping mechanical claw. The lower wire straightening workbench is composed of a base, a tangled wire frame, a roller straightener, a hydraulic shear, and an opening and closing guide pipe. The rotating clamping mechanical claw is composed of a rotating mechanism and a clamping mechanism. The use of the lower wire straightening workbench and the rotating clamping mechanical claw can achieve the bundling of steel bars. The lower wire straightening workbench can automatically straighten and thread the steel wire used for packaging, cut the steel wire to a fixed length, and straighten the steel wire through the tangled wire frame to prevent the steel wire from rolling. The rotating clamping mechanical claw solves the problem of insufficient gripping force of the packaging steel wire through the design of the through hole and the clamping block structure of the left and right clamping working surfaces, thereby improving the bundling and tightening force and avoiding the loosening of the bundling claw.

[0003] Existing steel bar bundling machines are mostly manual or semi-automatic devices that require human intervention, are complex to operate, have low efficiency, and are labor-intensive. The existing bundling machines on the market have a low bundling success rate. As a whole rotating type, there is no detection position at the front end, and the mechanical and electrical feedback is insufficient, resulting in unstable equipment and low bundling success rate.

[0004] Therefore, there is a need for a three-pronged arm type steel bar bundling machine to address the above shortcomings. SUMMARY

[0005] The main purpose of the utility model is to provide a three-pronged arm type steel bar bundling machine.

[0006] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0007] A three-pronged arm type steel bar bundling machine includes a housing for limiting;

[0008] The bottom of the housing is equipped with a bundling machine bottom hydraulic horizontal movement system, and one side of the housing is equipped with a steel wire hydraulic straightening roller, a steel wire feeding mechanism, a half-moon wire feeding structure, a lateral wire feeding roller, and a hydraulic system;

[0009] A lateral wire feeding roller is installed on the outside of the housing. A half-moon wire feeding structure is installed on one side of the housing inside the lateral wire feeding roller. A steel wire feeding mechanism is installed on one side of the half-moon wire feeding structure. A steel wire hydraulic straightening roller is installed on one side of the steel wire feeding mechanism. The outer end of the steel wire hydraulic straightening roller is placed on a movable long guide. A steel bar cutter is installed on the outer end of the movable long guide. A hydraulic system is installed above the housing.

[0010] The bottom of the half-moon wire feeding structure, the steel wire feeding mechanism and the steel wire hydraulic straightening roller is provided with a baling machine bottom hydraulic transverse moving system.

[0011] The hydraulic system is provided with a hydraulic lifting and rotating oil supply system, a transverse main fork arm, a lifting auxiliary structure fork arm and a middle main shaft rotating twist head.

[0012] The hydraulic system is provided with a hydraulic lifting and rotating oil supply system, the outer end of the hydraulic lifting and rotating oil supply system is provided with a middle main shaft rotating twist head, the middle main shaft rotating twist head is sleeved with a transverse main fork arm, and the transverse main fork arm is provided with a lifting auxiliary structure fork arm on the two sides.

[0013] The movable long guide is used for receiving the steel wire fed through the steel wire feeding mechanism and the steel wire hydraulic straightening roller.

[0014] The front end wire wandering length detection mechanism of the movable long guide receives the steel wire delivered by the lifting auxiliary structure fork arm, and the lifting auxiliary structure fork arm is nested in the transverse main fork arm structure.

[0015] The transverse main fork arm structure is integrated with a hydraulic system, which serves as a power source for lifting the lifting auxiliary structure fork arm, and the lifting auxiliary structure fork arm can be lowered to complete the conveying and shearing of the steel wire.

[0016] The steel wire runs together with the transverse main fork arm, and the grabbed steel wire is fed into the middle main shaft rotating twist head.

[0017] The beneficial technical effects of the utility model are as follows:

[0018] The three-pronged arm type steel bar baling machine provided by the utility model has the advantages of high automation degree, simple operation, high efficiency and the like. DRAWINGS

[0019] Fig. 1 It is a device main body structure schematic view of a preferred embodiment of the three-pronged arm type steel bar baling machine according to the utility model.

[0020] Fig. 2 It is a lifting holding arm and middle rotating twist system diagram of a preferred embodiment of the three-pronged arm type steel bar baling machine according to the utility model.

[0021] Fig. 3 It is a half-moon wire bundling mechanism, wire feeding mechanism and steel wire straightening mechanism diagram of a preferred embodiment of the three-pronged arm type steel bar baling machine according to the utility model.

[0022] In the figure: 01, the bottom of the baling machine hydraulic transverse system; 02, the steel wire hydraulic straightening roller; 03, the steel wire feeding mechanism; 04, the half moon wire feeding structure; 05, the lateral wire feeding roller; 06, the hydraulic system; 07, the hydraulic lifting and rotating oil supply system; 08, the transverse main fork arm; 09, the lifting auxiliary structure fork arm; 10, the intermediate main shaft rotating twist knot head; 11, the movable long guide; 12, the steel bar cutter part; 13, the shell. DETAILED DESCRIPTION

[0023] In order to make the technical scheme of the utility model more clear and explicit for those skilled in the art, the utility model will be described in further detail below in conjunction with the embodiments and the drawings, but the implementation manner of the utility model is not limited to this.

[0024] As shown in the figure, the three-pronged arm type steel bar baling machine provided by the embodiment comprises a shell 13 for limiting; Figs. 1-3

[0025] The bottom of the shell 13 is provided with a baling machine bottom hydraulic transverse system 01, and one side of the shell 13 is provided with a steel wire hydraulic straightening roller 02, a steel wire feeding mechanism 03, a half moon wire feeding structure 04, a lateral wire feeding roller 05 and a hydraulic system 06.

[0026] The lateral wire feeding roller 05 is installed on the outside of the shell 13, the half moon wire feeding structure 04 is installed in the shell 13 on one side of the lateral wire feeding roller 05, the steel wire feeding mechanism 03 is installed on one side of the half moon wire feeding structure 04, the steel wire hydraulic straightening roller 02 is installed on one side of the steel wire feeding mechanism 03, the outer end of the steel wire hydraulic straightening roller 02 is arranged on the movable long guide 11, the steel bar cutter part 12 is installed on the outer end of the movable long guide 11, and the hydraulic system 06 is installed above the shell 13.

[0027] The bottom of the half moon wire feeding structure 04, the steel wire feeding mechanism 03 and the steel wire hydraulic straightening roller 02 is provided with the baling machine bottom hydraulic transverse system 01.

[0028] The hydraulic system 06 is provided with a hydraulic lifting and rotating oil supply system 07, a transverse main fork arm 08, a lifting auxiliary structure fork arm 09 and an intermediate main shaft rotating twist knot head 10 on one side.

[0029] The hydraulic system 06 is provided with the hydraulic lifting and rotating oil supply system 07 on one side, the intermediate main shaft rotating twist knot head 10 is installed on the outer end of the hydraulic lifting and rotating oil supply system 07, the transverse main fork arm 08 is sleeved on the intermediate main shaft rotating twist knot head 10, and the lifting auxiliary structure fork arm 09 is installed on both sides of the transverse main fork arm 08.

[0030] The movable long guide 11 is used for receiving the steel wire sent by the steel wire feeding mechanism 03 and the steel wire hydraulic straightening roller 02.

[0031] ​The front end wire length detection mechanism of the movable long guide 11 receives the steel wire delivered by the lifting auxiliary structure fork arm 09 which is nested in the structure of the horizontal moving main fork arm 08.

[0032] The hydraulic system integrated in the structure of the horizontal moving main fork arm 08 serves as the power source for the lifting of the lifting auxiliary structure fork arm 09. After the lifting auxiliary structure fork arm 09 is lowered, it completes the conveying and shearing of the steel wire for grabbing.

[0033] The steel wire runs with the horizontal moving main fork arm 08 and is sent into the intermediate spindle rotary twisting head 10.

[0034] As shown in Figs. 1-3 , the working process of the three-fork-arm type steel bar bundling machine provided in the embodiment is as follows:

[0035] As shown in Figs. 1-3 , the hydraulic horizontal moving system 01 at the bottom of the bundling machine is used for moving the overall position of the bundling machine, ensuring the movement of the equipment maintenance position and the equipment working position, and is also matched with the movable long guide 11.

[0036] The steel wire hydraulic straightening roller 02 straightens the curved steel bar in the front section through the steel bar straightening roller, changes it into a straight steel bar, and is used for the wire feeding in the movable long guide in the rear section.

[0037] The steel wire feeding mechanism 03 takes the front-end incoming steel wire as the power source, completes the tightening and conveying power through a main driving large rotary disc and four passive auxiliary rotary discs, and completes the tightening and feeding.

[0038] The half-moon wire feeding structure 04 takes the front-end steel wire feeding mechanism 03 as the power source, sucks the steel wire in the steel wire storage mechanism, and simultaneously straightens the steel wire in the steel wire storage mechanism through the guide wheel limit in the half-moon mechanism, so as to prepare for the subsequent process.

[0039] The steel wire in the steel wire storage mechanism is guided into the steel bar bundling machine through the lateral wire feeding roller, and the hydraulic system 06 in the steel bar bundling machine provides hydraulic power for the whole system.

[0040] The hydraulic lifting and rotating oil supply system 07 completes the lifting and rotating movement of the intermediate spindle rotary twisting head 10 through hydraulic transmission and the rotating oil channel on the rotating spindle, and the clamping mechanism on the rotary disc ensures the clamping of the steel wire and the smooth wire feeding during bundling.

[0041] The horizontal moving main fork arm 08 is driven by hydraulic pressure and mechanically synchronized, and the steel wire clamped by the lifting auxiliary structure fork arm 09 is synchronously fed into the intermediate spindle rotary twisting head 10 in the form of moving inward from both sides.

[0042] The belt transverse main fork arm 09 is wholly nested in the belt transverse main fork arm 08 structure, and the hydraulic system is integrated in the belt transverse main fork arm 08 structure, serving as a power source for lifting the belt lifting auxiliary structure fork arm 09, and the belt lifting auxiliary structure fork arm 09 can be lowered to grab the steel wire delivered and sheared by the movable length guide 11, and after grabbing, the belt lifting auxiliary structure fork arm 09 is lifted to carry the steel wire and runs together with the belt transverse main fork arm 08, and the grabbed steel wire is delivered into the intermediate main shaft rotary twist head 10;

[0043] The intermediate main shaft rotary twist head 10 receives the steel wire delivered by the belt lifting auxiliary structure fork arm 09, fixes the steel wire on the twist disc, and rotates the twist disc to twist the steel wire and bundle the baled object;

[0044] The movable length guide 11 is used for receiving the steel wire delivered by the steel wire delivery mechanism 03 and the steel wire hydraulic straightening roller 02, and has a length detection mechanism at the front end, which is adjusted symmetrically with the center line of the main shaft according to the position of the steel wire cutting knife to ensure that the delivered steel wire can completely wrap the baled object according to the preset center symmetry.

[0045] The length sensing detection device on the movable length guide 11 and the steel wire cutting knife part 12 are adjusted to control the length of the cut steel wire, and the application can realize a high degree of automation, simple operation and high efficiency.

[0046] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the scope disclosed by the present application, which belongs to the protection scope of the present application.

Claims

1. A three-pronged arm type steel bar bundling machine, comprising a housing (13) for limiting; characterized in that The bottom of the housing (13) is provided with a bundling machine bottom hydraulic transverse movement system (01), and one side of the housing (13) is provided with a steel wire hydraulic straightening roller (02), a steel wire feeding mechanism (03), a half moon wire feeding structure (04), a lateral wire feeding roller (05) and a hydraulic system (06); The lateral wire feeding roller (05) is installed on the outside of the housing (13), the half moon wire feeding structure (04) is installed in the housing (13) on one side of the lateral wire feeding roller (05), the steel wire feeding mechanism (03) is installed on one side of the half moon wire feeding structure (04), the steel wire hydraulic straightening roller (02) is installed on one side of the steel wire feeding mechanism (03), the outer end of the steel wire hydraulic straightening roller (02) is placed on the movable long guide (11), the steel bar cutter part (12) is installed on the outer end of the movable long guide (11), and the hydraulic system (06) is installed above the housing (13); The bottom of the half moon wire feeding structure (04), the steel wire feeding mechanism (03) and the steel wire hydraulic straightening roller (02) is provided with a bundling machine bottom hydraulic transverse movement system (01).

2. A three-pronged arm type steel bar bundling machine according to claim 1, characterized in that: The hydraulic system (06) is provided with a hydraulic lifting and rotating oil supply system (07), a transverse main fork arm (08), a lifting auxiliary structure fork arm (09) and a middle main shaft rotating twist knot head (10) on one side; The hydraulic system (06) is provided with a hydraulic lifting and rotating oil supply system (07), and the outer end of the hydraulic lifting and rotating oil supply system (07) is provided with a middle main shaft rotating twist knot head (10), and the middle main shaft rotating twist knot head (10) is sleeved with a transverse main fork arm (08), and the transverse main fork arm (08) is provided with a lifting auxiliary structure fork arm (09) on both sides.

3. A triplex arm type steel bar bundling machine according to claim 2, characterized in that: The movable long guide (11) is used for receiving the steel wire sent through the steel wire feeding mechanism (03) and the steel wire hydraulic straightening roller (02).

4. A triplex arm type steel bar bundling machine according to claim 3, characterized in that: The front end of the movable long guide (11) is provided with a wire length detection mechanism, which receives the steel wire delivered by the lifting auxiliary structure fork arm (09) which is nested in the transverse main fork arm (08).

5. A triplex arm type steel bar bundling machine according to claim 4, characterized in that: The transverse main fork arm (08) is integrated with a hydraulic system, which is used as a power source for lifting the lifting auxiliary structure fork arm (09), and the lifting auxiliary structure fork arm (09) can be lowered to complete the delivery and cutting of the steel wire.

6. A triplex arm type steel bar bundling machine according to claim 5, characterized in that: The steel wire runs with the transverse main fork arm (08), and the grabbed steel wire is sent into the middle main shaft rotating twist knot head (10).

Citation Information

Patent Citations

  • Fully automatic manipulator rebar baling machine

    CN104925293A