Phase resetting mechanism
By introducing components such as a negative pressure chamber, a pusher block, and a limiting plate into the sanitary napkin sheet sorting machine, the problem of unstable sanitary napkin reset phase was solved, achieving stable conveying and efficient sheet sorting of sanitary napkins, thus improving production quality and efficiency.
Patent Information
- Application Number
- CN202520157947.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing sanitary napkin feeding machine's equidistant conveying mechanism cannot ensure the stability of the sanitary napkin's reset phase, leading to problems such as positional deviation and uneven folding, which affects production efficiency and quality.
It adopts a feeding conveyor assembly, an equally spaced synchronous belt conveyor assembly, and a discharging conveyor assembly. It utilizes a negative pressure chamber and a pusher block to ensure stable conveying of sanitary napkins between synchronous belts. Combined with a limit plate and synchronous belt pulley assembly, it provides stable power transmission and support.
This improves the stability and accuracy of sanitary napkins during the phase reset process, ensuring the efficiency and accuracy of subsequent pad processing, reducing defect rates, and enhancing production efficiency and equipment stability.
Smart Images

Figure CN223751211U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sanitary product packing and arranging mechanical equipment technical field, more specifically relates to a reset phase mechanism. BACKGROUND
[0002] In today's highly competitive sanitary product production industry, the production efficiency and quality of sanitary napkins are of great concern. As a key device in the production process, the performance of the sanitary napkin sheeting machine directly affects the production efficiency and product quality. At present, many sanitary napkin sheeting machines are committed to pursuing high-speed production and high efficiency of sheeting to meet the growing market demand.
[0003] However, the existing sheeting mechanism often faces the problem of inaccurate phase of sanitary napkins entering the sheeting stage when processing sanitary napkins. If the initial phase of the sanitary napkin is not good, it will cause position deviation, irregular folding and other conditions in the sheeting process, seriously affecting the accuracy and efficiency of subsequent sheeting, increasing the rate of defective products, reducing production efficiency, and also causing equipment failure downtime, increasing maintenance costs.
[0004] For example, the invention patent application publication with the application publication date of January 7, 2025 and the application publication number of CN119262788A and the name of "a double-path automatic sheeting machine with buckling" discloses an equal-interval conveying mechanism used in cooperation with a flat-belt conveying mechanism for equal-interval conveying of products. The disclosed equal-interval conveying mechanism includes a No. 1 pulley conveying assembly and a Teflon strip for supporting and limiting the product. The synchronous belt in the No. 1 pulley conveying assembly is equipped with a stop block. When the movement speed of the No. 1 pulley assembly is faster than the conveying speed of the product, the product is separated by interval under the action of the synchronous belt with the stop block, thereby being conveyed at equal intervals.
[0005] The equal-interval conveying mechanism in the above-mentioned prior art is difficult to ensure the stability of the reset phase of the sanitary napkin, which may cause changes in the posture of the sanitary napkin, and in severe cases, may affect the accuracy and efficiency of subsequent sheeting. UTILITY MODEL CONTENT
[0006] In order to overcome the defects and deficiencies existing in the prior art, the utility model provides a mechanism of resetting phase, the utility model discloses a sanitary napkin piece sorting machine front end uses the equal interval conveying mechanism of stability problem when ensuring that sanitary napkin resets phase, the utility model discloses a kind of, and the utility model discloses including feed conveying component, equal interval synchronous belt conveying component and discharge conveying component, equal interval synchronous belt component includes synchronous belt I and synchronous belt II, synchronous belt I and synchronous belt II are arranged side by side with interval setting distance, be provided with negative pressure chamber between synchronous belt I and synchronous belt II, synchronous belt I and synchronous belt II are all provided with a plurality of pusher block, pusher block evenly spaced distribution is on synchronous belt I and synchronous belt II, and pusher block on synchronous belt I and pusher block on synchronous belt II correspond;The end of the feed conveying component extends to between synchronous belt I and synchronous belt II and is docked with negative pressure chamber, and the first end of the discharge conveying component extends to between synchronous belt I and synchronous belt II and is docked with negative pressure chamber.The utility model discloses a negative pressure chamber between two side-by-side synchronous belts, using the negative pressure adsorption force of negative pressure chamber, to ensure the stability of sanitary napkin when resetting phase, at the same time, feed conveying component and discharge conveying component are docked with negative pressure chamber, to ensure that sanitary napkin can be stably conveyed to negative pressure chamber, while after resetting phase by two synchronous belts, sanitary napkin can be stably output.The utility model ensures the stability of sanitary napkin when resetting phase, guarantees the accuracy and high efficiency of subsequent piece sorting.
[0007] In order to solve the problems existing in the prior art, the utility model is realized through the following technical scheme.
[0008] The utility model discloses a kind of resetting phase mechanisms, including feed conveying component, equal interval synchronous belt conveying component and discharge conveying component, equal interval synchronous belt conveying component includes synchronous belt I and synchronous belt II, synchronous belt I and synchronous belt II are arranged side by side with interval setting distance, be provided with negative pressure chamber between synchronous belt I and synchronous belt II, synchronous belt I and synchronous belt II are all provided with a plurality of pusher block, pusher block evenly spaced distribution is on synchronous belt I and synchronous belt II, and pusher block on synchronous belt I and pusher block on synchronous belt II correspond;The end of the feed conveying component extends to between synchronous belt I and synchronous belt II and is docked with negative pressure chamber, and the first end of the discharge conveying component extends to between synchronous belt I and synchronous belt II and is docked with negative pressure chamber.
[0009] Further preferably, the equal interval synchronous belt conveying component is provided with a limiting plate on both sides.
[0010] Further preferably, the equal-interval synchronous belt conveying assembly further comprises a driving synchronous pulley set and a driven synchronous pulley set, the driving synchronous pulley set comprises a driving shaft, a driving synchronous pulley I and a driving synchronous pulley II, the driving synchronous pulley I and the driving synchronous pulley II are both assembled on the driving shaft through tensioned bearings; the driven synchronous pulley set comprises a driven shaft, a driven synchronous pulley I and a driven synchronous pulley II, the driven synchronous pulley I and the driven synchronous pulley II are both assembled on the driven shaft through tensioned bearings; a synchronous belt I is sleeved on the driving synchronous pulley I and the driven synchronous pulley I, and a synchronous belt II is sleeved on the driving synchronous pulley II and the driven synchronous pulley II.
[0011] Further preferably, the negative pressure chamber comprises a negative pressure chamber shell, a plurality of negative pressure suction holes are arranged on the upper end of the negative pressure chamber shell, and the bottom of the negative pressure chamber shell is connected with a negative pressure source through a gas suction joint; a pressure sensor for detecting the pressure condition of the negative pressure chamber is further arranged on one side of the negative pressure chamber.
[0012] Further preferably, the feeding conveying assembly comprises an upper feeding clamping belt and a lower feeding clamping belt, the upper feeding clamping belt and the lower feeding clamping belt are oppositely arranged and used for clamping and conveying materials.
[0013] Further preferably, the discharging conveying assembly comprises an upper discharging clamping belt and a lower discharging clamping belt, the upper discharging clamping belt and the lower discharging clamping belt are oppositely arranged and used for clamping and conveying materials.
[0014] Further preferably, the resetting phase mechanism further comprises a bottom plate, and the equal-interval synchronous belt conveying assembly and the negative pressure chamber are both assembled on the bottom plate.
[0015] Further preferably, the driving shaft of the equal-interval synchronous belt conveying assembly is installed on the bottom plate through a shaft mounting seat, and the driving shaft penetrates through the bottom plate and is connected with a power source; the driven shaft is installed on the bottom plate through a shaft mounting seat.
[0016] Further preferably, the bottom plate is provided with an upper feeding pulley and a lower feeding pulley, the upper feeding pulley and the lower feeding pulley are oppositely arranged, and the upper feeding pulley and the lower feeding pulley are both assembled on the bottom plate through a pulley mounting frame; the upper feeding pulley is used for winding the upper feeding clamping belt, and the lower feeding pulley is used for winding the lower feeding clamping belt.
[0017] Further preferably, the bottom plate is provided with an upper discharging pulley and a lower discharging pulley, the upper discharging pulley and the lower discharging pulley are oppositely arranged, and the upper discharging pulley and the lower discharging pulley are both assembled on the bottom plate through a pulley mounting frame; the upper discharging pulley is used for winding the upper discharging clamping belt, and the lower discharging pulley is used for winding the lower discharging clamping belt.
[0018] Compared with the prior art, the present application has the beneficial technical effects as follows:
[0019] 1. The feeding conveyor assembly, the equally spaced synchronous belt conveyor assembly, and the discharging conveyor assembly of this utility model realize a continuous process of material flow from feeding to equally spaced conveying and then to discharging, ensuring the orderly execution of the entire phase reset process and improving the smoothness and stability of the mechanism's operation. The equally spaced synchronous belt conveyor assembly has synchronous belts I and II arranged side-by-side at intervals, providing stable support and guidance for the material during conveying, ensuring the positional accuracy of the material during the conveying process.
[0020] 2. This invention incorporates a negative pressure chamber between synchronous belts I and II. Utilizing the principle of negative pressure adsorption, it effectively adsorbs materials, preventing instability such as shifting or bouncing during transport. This ensures the material remains fixed between synchronous belts I and II, thereby improving the stability and accuracy of the material during phase resetting. By setting a negative pressure chamber between two parallel synchronous belts, this invention effectively ensures the stability of the sanitary napkin during phase resetting, laying the foundation for the accuracy and efficiency of subsequent pad sorting.
[0021] 3. This utility model sets up several uniformly spaced and corresponding pusher blocks on synchronous belt I and synchronous belt II, which can push the material to move at equal intervals between synchronous belt I and synchronous belt II, realize the equal-interval conveying of materials, provide materials with equal-interval arrangement for the subsequent sheet sorting process, and help improve the efficiency and accuracy of sheet sorting.
[0022] 4. The present invention provides limiting plates on both sides of the equally spaced synchronous belt conveyor assembly to further restrict the position of the material during the conveying process, prevent the material from slipping off the sides of the synchronous belt, enhance the stability and reliability of the material conveying process, and ensure that the material is phase-reset on the predetermined path.
[0023] 5. The active and driven synchronous pulley sets of this utility model provide stable power transmission for the operation of synchronous belt I and synchronous belt II, ensuring their precise and stable operation, and thus guaranteeing the accuracy and stability of material conveying at equal intervals. By assembling the main synchronous pulley I, main synchronous pulley II, driven synchronous pulley I, and driven synchronous pulley II with tension bearings, the tension of the synchronous belt can be easily adjusted, ensuring a good fit between the synchronous belt and the pulleys, improving transmission efficiency, reducing problems such as synchronous belt slippage, and extending the service life of the synchronous belt and pulleys. Furthermore, it also facilitates adjusting the distance between synchronous belt I and synchronous belt II to adapt to changes in material specifications and dimensions.
[0024] 6、The negative pressure chamber is provided with a plurality of negative pressure adsorption holes at the upper end of the negative pressure chamber shell, which can more uniformly adsorb the material, so that the adsorption effect of the material above the negative pressure chamber is better, and the stability of the material in the conveying process is further enhanced.
[0025] 7、The feeding conveying assembly is provided with the upper feeding clamping belt and the lower feeding clamping belt, which can reliably clamp the material for conveying, ensures the stability of the material in the feeding process, and will not shake or fall, thereby providing guarantee for accurate feeding of the subsequent equal-interval synchronous belt conveying assembly.
[0026] 8、The discharging conveying assembly is provided with the upper discharging clamping belt and the lower discharging clamping belt, which can stably clamp the material after phase resetting for discharging, ensures the stability of the material in the discharging process, avoids the change of the position of the material in the discharging stage, and affects the subsequent process. The discharging conveying assembly is connected with the negative pressure chamber, so that the sanitary napkin can be stably output after being reset in phase by the two synchronous belts, the whole process is smooth and stable, and the accuracy and efficiency of subsequent sheet processing are guaranteed.
[0027] 9、The utility model discloses setting bottom plate, and equal-interval synchronous belt conveying assembly and negative pressure chamber are all assembled on the bottom plate, on the one hand, provide a stable installation foundation for the whole reset phase mechanism, facilitate the installation and layout of each component, improve the stability and compactness of the whole mechanism, on the other hand, can modularize the reset phase mechanism, facilitate the assembly with sheet processing machine.
[0028] 10、The utility model discloses driving shaft and driven shaft are installed on the bottom plate through the shaft mounting seat and are connected with power source, and the shaft mounting seat ensures the stability of driving shaft and driven shaft installation, makes driving synchronous pulley group and driven synchronous pulley group keep stable in the operation process, reduces vibration and noise. The driving shaft is connected with the power source through the bottom plate, guarantees the stability and reliability of power transmission, provides stable power for the operation of the whole mechanism.
[0029] 11、The utility model discloses setting upper feeding pulley and lower feeding pulley on the bottom plate and assembling on the bottom plate through pulley mounting frame, provides stable support and guide for upper feeding clamping belt and lower feeding clamping belt, guarantees the normal operation of feeding clamping belt, improves the stability and reliability of feeding conveying assembly. It is convenient to adjust the tension of feeding clamping belt, guarantees the clamping effect, guarantees the stability of material in the feeding process.
[0030] 12, the upper discharge pulley and the lower discharge pulley are arranged on the bottom plate and are assembled on the bottom plate through the pulley mounting frame, stable support and guide are provided for the upper discharge clamping belt and the lower discharge clamping belt, normal operation of the discharge clamping belt is ensured, and stability and reliability of the discharge conveying assembly are improved. The tension of the discharge clamping belt is convenient to adjust, stable clamping of the material in the discharging process is ensured, and position change of the material during discharging is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a three-dimensional structure schematic view of the phase resetting mechanism of the utility model;
[0032] Figure 2 It is a front view structure schematic view of the phase resetting mechanism of the utility model;
[0033] Figure 3 It is a top view structure schematic view of the phase resetting mechanism of the utility model;
[0034] Fig. 1 is a feeding conveying assembly, Fig. 2 is an equidistance synchronous belt conveying assembly, Fig. 3 is a discharging conveying assembly, Fig. 4 is a synchronous belt I, Fig. 5 is a synchronous belt II, Fig. 6 is a negative pressure chamber, Fig. 7 is a pushing block, Fig. 8 is a limiting plate, Fig. 9 is a driving shaft, Fig. 10 is a main synchronous pulley I, Fig. 11 is a main synchronous pulley II, Fig. 12 is a driven shaft, Fig. 13 is a driven synchronous pulley I, Fig. 14 is a driven synchronous pulley II, Fig. 15 is a negative pressure adsorption hole, Fig. 16 is a negative pressure chamber shell, Fig. 17 is a pressure sensor, Fig. 18 is a suction joint, Fig. 19 is an upper feeding clamping belt, Fig. 20 is a lower feeding clamping belt, Fig. 21 is an upper discharging clamping belt, Fig. 22 is a lower discharging clamping belt, Fig. 23 is a bottom plate, Fig. 24 is an upper feeding pulley, Fig. 25 is a lower feeding pulley, Fig. 26 is a pulley mounting frame, Fig. 27 is an upper discharging pulley, and Fig. 28 is a lower discharging pulley. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the utility model specification. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0036] Embodiment 1
[0037] As a preferred embodiment of the utility model, with reference to the drawings in the specification Figure 1 , the drawings in the specification Figure 2 and the drawings in the specification Figure 3As shown, the embodiment discloses a phase resetting mechanism, which is specially designed to solve a series of problems caused by inaccurate phase during the process of sanitary napkin sorting. The overall structure includes three main parts: feeding conveying assembly 1, equidistant synchronous belt conveying assembly 2 and discharging conveying assembly 3.
[0038] Firstly, the equidistant synchronous belt conveying assembly 2 is the core part of the mechanism, which contains synchronous belt I 4 and synchronous belt II 5. Synchronous belt I 4 and synchronous belt II 5 are arranged side by side with a set distance, which is determined based on the size, thickness and required operation space of the sanitary napkin, etc. to ensure that the sanitary napkin can be provided with a suitable conveying channel. A negative pressure chamber 6 is arranged between synchronous belt I 4 and synchronous belt II 5, which plays a crucial role in the mechanism. The negative pressure chamber 6 can generate stable and uniform negative pressure adsorption force through special design and connection, to ensure the position accuracy of the sanitary napkin during conveying.
[0039] Further, a plurality of pushing blocks 7 are arranged on synchronous belt I 4 and synchronous belt II 5, which are uniformly distributed on the two synchronous belts, and the pushing blocks 7 on synchronous belt I 4 correspond to the pushing blocks 7 on synchronous belt II 5. The number and spacing of the pushing blocks 7 are accurately set according to the size of the sanitary napkin and the required equidistant conveying requirement, which can exert uniform pushing force on the sanitary napkin during the operation of the synchronous belt, to ensure that the sanitary napkin advances at the predetermined interval and speed during conveying, avoiding the inconsistent interval between the front and rear sanitary napkins or the accumulation and extrusion of the sanitary napkin during conveying.
[0040] The end of the feeding conveying assembly 1 extends to between synchronous belt I 4 and synchronous belt II 5 and is connected with the negative pressure chamber 6, which is designed ingeniously to ensure that the sanitary napkin can smoothly enter the equidistant synchronous belt conveying assembly 2 from the feeding conveying assembly 1 and be effectively adsorbed by the negative pressure adsorption force of the negative pressure chamber 6. The feeding conveying assembly 1 plays a role of "pre-protection" in the whole conveying process of the sanitary napkin, which is responsible for orderly conveying the sanitary napkin from the upstream process, and its speed and stability are crucial for the subsequent operation.
[0041] The head of the discharging conveying assembly 3 extends to between synchronous belt I 4 and synchronous belt II 5 and is connected with the negative pressure chamber 6, which will smoothly convey the sanitary napkin to the next production link after the sanitary napkin is processed by the equidistant synchronous belt conveying assembly 2 and the phase is reset. The design of the discharging conveying assembly 3 fully considers the connection with the equidistant synchronous belt conveying assembly 2, to ensure that the sanitary napkin will not be disturbed in position and posture when receiving the sanitary napkin after phase resetting, and to ensure the stability and accuracy of the sanitary napkin during output.
[0042] In the embodiment, the components of the whole resetting phase mechanism cooperate with each other to form an organic whole, from the feeding, through the accurate processing of the equidistant synchronous belt conveying component 2, to the discharging, forming a complete, efficient and stable conveying and phase resetting system, which provides a reliable precondition for the subsequent sanitary napkin sheeting work, greatly improves the sheeting accuracy and efficiency, reduces the defective rate, and improves the quality and efficiency of the whole sanitary napkin production process.
[0043] Embodiment 2
[0044] As another preferable embodiment of the utility model, the embodiment is a further detailed supplement and elaboration of the technical solution of the utility model on the basis of the above-mentioned embodiment 1.
[0045] In the embodiment, referring to the drawings in the specification Figure 2 As shown in the drawings, the feeding conveying component 1 comprises an upper feeding clamping belt 19 and a lower feeding clamping belt 20, which are oppositely arranged to clamp and convey the material. This opposite arrangement has important advantages. The distance between the upper feeding clamping belt 19 and the lower feeding clamping belt 20 can be accurately adjusted according to the thickness of the sanitary napkin being processed, so as to ensure that sufficient clamping force can be provided to the sanitary napkin during feeding to avoid sliding, deviation or turning of the sanitary napkin during conveying. In actual operation, the upper feeding clamping belt 19 and the lower feeding clamping belt 20 work cooperatively, just like two hands firmly holding the sanitary napkin, so that it moves stably along the predetermined conveying path. Moreover, this clamping method not only ensures the stability of material conveying, but also can flexibly adjust the clamping force according to different production speeds and characteristics of the sanitary napkin, so as to ensure that different specifications and types of sanitary napkins can enter the subsequent equidistant synchronous belt conveying component 2 in the best state.
[0046] In addition, the outfeed conveying assembly 3 comprises an upper outfeed clamping belt 21 and a lower outfeed clamping belt 22, which are oppositely arranged and used for clamping and conveying the material. The upper outfeed clamping belt 21 and the lower outfeed clamping belt 22 are also crucial. They play an important role when the sanitary napkin is completed with the phase resetting and is output from the equidistant synchronous belt conveying assembly 2. When the sanitary napkin is pushed by the pushing block 7 and passes through the negative pressure chamber 6 between the synchronous belt I 4 and the synchronous belt II 5, the upper outfeed clamping belt 21 and the lower outfeed clamping belt 22 will play their unique functions. They will clamp the sanitary napkin with a proper clamping force according to the shape and size of the sanitary napkin, and then "pick up" the sanitary napkin from the area of the negative pressure chamber 6 and the synchronous belt, and then safely and stably send the sanitary napkin to the subsequent production process. In the working process, they can effectively prevent the position change of the sanitary napkin caused by its inertia or external factors (such as slight vibration) when the sanitary napkin is outfed, so as to ensure that the sanitary napkin still maintains an ideal posture and phase when it leaves the phase resetting mechanism, and prepares for the subsequent sheeting operation.
[0047] It is worth mentioning that the upper infeed clamping belt 19, the lower infeed clamping belt 20, the upper outfeed clamping belt 21 and the lower outfeed clamping belt 22 all adopt high-quality wear-resistant materials. The materials have good flexibility and friction, which can not only ensure the effective clamping of the sanitary napkin, but also prolong the service life of the components and reduce the maintenance cost of the equipment. At the same time, the running speed of these belts can be accurately adjusted according to the speed requirement of the entire production process, so as to ensure the cooperation with other components and prevent the problems such as material blockage or disconnection caused by speed mismatch.
[0048] Through the detailed supplement of the infeed conveying assembly 1 and the outfeed conveying assembly 3 in the embodiment, the functions of the entire phase resetting mechanism are further improved, so that the entire process from the input of the material to the phase resetting and then to the output is more smooth, stable and efficient, which provides a more powerful guarantee for the accuracy and efficiency of the sheeting of the sanitary napkin.
[0049] Embodiment 3
[0050] As another preferable embodiment of the utility model, the embodiment is a further detailed supplement and elaboration of the technical scheme of the utility model on the basis of the above-mentioned embodiment 1 or embodiment 2.
[0051] Firstly, refer to the drawings in the specification Figure 1As shown, as an embodiment of the present embodiment, the equal-interval synchronous belt conveying assembly 2 is provided with limiting plates 8 on both sides. The limiting plates 8 play an indispensable role in the entire phase resetting mechanism. They are accurately positioned on both sides of the equal-interval synchronous belt conveying assembly 2, and strictly limit the conveying process of the sanitary napkin on the synchronous belt I 4 and the synchronous belt II 5. The distance between the limiting plates 8 and the synchronous belt I 4 and the synchronous belt II 5 is carefully designed, which is neither too wide to effectively limit the position of the sanitary napkin and prevent it from sliding or deviating from the predetermined track, nor too narrow to hinder the normal conveying of the sanitary napkin. In this way, even in the case of high-speed conveying, it can ensure that the sanitary napkin always advances along the set path, providing a stable and reliable position guarantee for the subsequent phase resetting operation. At the same time, the material selection of the limiting plates 8 is also very important. A material with certain hardness and wear resistance is selected to ensure that it will not wear or deform due to frequent friction of the sanitary napkin during long-term use, ensuring the long-term stable operation of the entire mechanism.
[0052] Secondly, as an example of the present embodiment, the equal-interval synchronous belt conveying assembly 2 also includes a driving synchronous pulley set and a driven synchronous pulley set. The driving synchronous pulley set includes a driving shaft 9, a main synchronous pulley I 10 and a main synchronous pulley II 11, both of which are assembled on the driving shaft 9 through tension bearings; the driven synchronous pulley set includes a driven shaft 12, a driven synchronous pulley I 13 and a driven synchronous pulley II 14, both of which are assembled on the driven shaft 12 through tension bearings; the synchronous belt I 4 is sleeved on the main synchronous pulley I 10 and the driven synchronous pulley I 13, and the synchronous belt II 5 is sleeved on the main synchronous pulley II 11 and the driven synchronous pulley II 14. The application of tension bearings is of great significance here, which can ensure that the main synchronous pulley I 10, the main synchronous pulley II 11, the driven synchronous pulley I 13 and the driven synchronous pulley II 14 are assembled on the driving shaft 9 and the driven shaft 12 firmly and with certain adjustability. By adjusting the tension bearing, the tension of the synchronous belt can be accurately controlled, so that the synchronous belt and the synchronous pulley maintain appropriate friction, ensuring the stable operation of the synchronous belt, avoiding the phenomenon of slipping due to too loose synchronous belt, affecting the conveying speed and interval accuracy of the material, or causing additional wear and loss of the synchronous belt and the synchronous pulley due to too tight synchronous belt. In addition, the cooperative work of the driving synchronous pulley set and the driven synchronous pulley set provides a stable power transmission system for the entire equal-interval synchronous belt conveying assembly 2, so that the synchronous belt I 4 and the synchronous belt II 5 can run at a uniform and stable speed, thereby pushing the sanitary napkin to convey at equal intervals and reset the phase. The design of the driving shaft 9 and the driven shaft 12 also fully considers the carrying capacity and rotational stability, and is made of high-strength material to ensure that there is no bending or deformation during high-speed operation, ensuring smooth and reliable power transmission of the entire mechanism.
[0053] Further, as another embodiment of the present embodiment, referring to the drawings attached to the specification Figure 2 and the drawings attached to the specification Figure 3 As shown in the drawings attached to the specification, the negative pressure chamber 6 comprises a negative pressure chamber shell 16, a plurality of negative pressure suction holes 15 are arranged on the upper end of the negative pressure chamber shell 16, and the bottom of the negative pressure chamber shell 16 is connected with a negative pressure source through a gas suction joint 18. The design of the negative pressure chamber shell 16 not only needs to consider its structural strength to withstand a certain pressure, but also needs to consider its cooperation with the synchronous belt I 4 and the synchronous belt II 5 to ensure that it can be closely attached and does not affect the conveying of the sanitary napkin. The negative pressure suction holes 15 are uniformly distributed on the upper end of the negative pressure chamber shell 16, and the number and aperture of the negative pressure suction holes 15 are accurately calculated and tested according to the size and weight of the sanitary napkin and the required suction force, so as to ensure that the sanitary napkin can be firmly adsorbed at the predetermined position under different production speeds, and the stability during the phase resetting process is ensured. The bottom of the negative pressure chamber shell 16 is connected with the negative pressure source through the gas suction joint 18, and this connection mode is convenient for flexibly adjusting the negative pressure according to the actual demand, so that the whole negative pressure system can realize accurate negative pressure control according to sanitary napkins of different specifications and production process requirements.
[0054] More importantly, a pressure sensor 17 for detecting the pressure condition of the negative pressure chamber 6 is arranged on one side of the negative pressure chamber 6. The pressure sensor 17 can monitor the pressure of the negative pressure chamber 6 in real time, and can feed back to the control system in time when the pressure is abnormal. For example, if the pressure is too low, the sanitary napkin may not be adsorbed firmly, which affects the stability of the phase resetting; if the pressure is too high, the sanitary napkin may be damaged or the energy consumption may be increased. Through the monitoring of the pressure sensor 17, the operator can quickly adjust the working state of the negative pressure source according to the feedback information, so as to ensure that the pressure of the negative pressure chamber 6 is always in the best state, and intelligent and accurate protection is provided for the stable conveying and phase resetting of the sanitary napkin, and the reliability and stability of the whole phase resetting mechanism are further improved.
[0055] The present embodiment further perfects the technical scheme of the phase resetting mechanism and improves the accuracy, stability and reliability of the mechanism in actual application through further detailed description and optimization of the limiting plate 8, the driving synchronous pulley set, the driven synchronous pulley set and the negative pressure chamber 6, thereby providing more comprehensive technical support for realizing efficient and high-quality sanitary napkin sheeting operation.
[0056] Embodiment 4
[0057] As another preferable embodiment of the present utility model, the present embodiment is a further detailed supplement and elaboration of the technical scheme of the present utility model on the basis of the above-mentioned embodiment 1, embodiment 2 or embodiment 3. It aims to further optimize the overall performance and stability of the phase resetting mechanism.
[0058] In the embodiment, refer to the attached drawings of the specification Figure 1 The reset phase mechanism further comprises a bottom plate 23, which can be regarded as the "cornerstone" of the entire mechanism, providing a stable mounting base and support structure for other components. The equidistant synchronous belt conveying assembly 2 and the negative pressure chamber 6 are both mounted on the bottom plate 23, which not only ensures the relative positional accuracy between components, but also makes the structure of the entire mechanism more compact and reasonable. The material of the bottom plate 23 is selected to be a high-strength, corrosion-resistant metal material, ensuring that it can withstand the weight of the components and the vibration and stress generated during operation without deforming or being damaged during long-term use, thereby maintaining the stability and reliability of the entire mechanism.
[0059] The reset phase mechanism can be modularized for easy assembly with the film processing machine. As shown in the attached drawings of the specification Figure 1 The hexagonal mounting studs are provided on the rear side of the bottom plate 23 for assembly with the film processing machine.
[0060] Specifically, the driving shaft 9 of the equidistant synchronous belt conveying assembly 2 is mounted on the bottom plate 23 through a shaft mounting seat, and the driving shaft 9 passes through the bottom plate 23 to connect with the power source; the driven shaft 12 is also mounted on the bottom plate 23 through a shaft mounting seat. The shaft mounting seat is designed with precision, which not only provides reliable positioning and support for the driving shaft 9 and the driven shaft 12, but also effectively reduces the shaking and deviation of the shaft during rotation. The shaft mounting seat adopts high-precision processing technology to ensure the mating accuracy with the driving shaft 9 and the driven shaft 12, thereby reducing noise and wear caused by excessive mating clearance. The driving shaft 9 passes through the bottom plate 23 to connect with the power source, which ensures that the power can be efficiently and stably transmitted to the equidistant synchronous belt conveying assembly 2 to drive the synchronous belt I 4 and the synchronous belt II 5 to operate. The power source is carefully matched according to the operating requirements and load conditions of the entire mechanism to ensure that it can provide sufficient torque and speed to meet the requirements of sanitary napkin equidistant conveying and phase resetting at different production speeds.
[0061] In addition, the bottom plate 23 is provided with an upper feeding pulley 24 and a lower feeding pulley 25, which are oppositely arranged and are both assembled on the bottom plate 23 through a pulley mounting bracket 26. The upper feeding pulley 24 is used to wrap the upper feeding clamping belt 19, and the lower feeding pulley 25 is used to wrap the lower feeding clamping belt 20. This design enables the upper feeding clamping belt 19 and the lower feeding clamping belt 20 to be stably supported and guided during operation, ensuring the accurate relative position between them and thus guaranteeing the clamping effect on sanitary napkins. The design of the pulley mounting bracket 26 fully considers the tension adjustment needs of the belts. Through the adjustable structure, the operator can easily adjust the tensioning degree of the upper feeding clamping belt 19 and the lower feeding clamping belt 20 according to the actual situation to adapt to the feeding needs of sanitary napkins of different thicknesses and materials. At the same time, the surfaces of the upper feeding pulley 24 and the lower feeding pulley 25 are specially treated to increase the friction between them, preventing the phenomenon of belt slipping during conveying and further improving the stability and reliability of the feeding conveying assembly 1.
[0062] Similarly, the bottom plate 23 is also provided with an upper discharging pulley 27 and a lower discharging pulley 28, which are oppositely arranged and are both assembled on the bottom plate 23 through a pulley mounting bracket 26. The upper discharging pulley 27 is used to wrap the upper discharging clamping belt 21, and the lower discharging pulley 28 is used to wrap the lower discharging clamping belt 22. The upper discharging pulley 27 and the lower discharging pulley 28 play a crucial role in the discharging process. They closely cooperate with the upper discharging clamping belt 21 and the lower discharging clamping belt 22 to ensure that the sanitary napkins after phase resetting can be smoothly and accurately conveyed to the next process. Similar to the feeding pulley, the pulley mounting bracket 26 also has adjustability, which can adjust the tensioning degree of the upper discharging clamping belt 21 and the lower discharging clamping belt 22 according to the actual situation to adapt to different discharging speeds and sanitary napkin characteristics. In addition, the design of the upper discharging pulley 27 and the lower discharging pulley 28 also fully considers the compatibility with the discharging clamping belts, ensuring that the wear between them is minimized during long-term operation, prolonging the service life of the entire discharging conveying assembly 3.
[0063] Through the detailed description of the bottom plate 23 and its related component installation and functions in this embodiment, the overall architecture of the phase resetting mechanism is further improved, making the collaborative work between various components more smooth and stable, providing a solid foundation for achieving efficient and accurate sanitary napkin phase resetting. This not only helps to improve production efficiency, but also further guarantees product quality, meeting the needs of the modern sanitary product production industry for high-precision and high-efficiency production equipment.
[0064] Although the present inventive concept has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the present inventive concept as defined by the appended claims.
Claims
1. A reset phase mechanism characterized by: The device comprises a feeding conveying assembly (1), an equidistant synchronous belt conveying assembly (2) and a discharging conveying assembly (3), the equidistant synchronous belt conveying assembly (2) comprises a synchronous belt I (4) and a synchronous belt II (5), the synchronous belt I (4) and the synchronous belt II (5) are arranged side by side with a set distance, a negative pressure chamber (6) is arranged between the synchronous belt I (4) and the synchronous belt II (5), a plurality of pushing blocks (7) are arranged on the synchronous belt I (4) and the synchronous belt II (5), the pushing blocks (7) are uniformly and spacedly distributed on the synchronous belt I (4) and the synchronous belt II (5), and the pushing blocks (7) on the synchronous belt I (4) correspond to the pushing blocks (7) on the synchronous belt II (5); the end of the feeding conveying assembly (1) extends to between the synchronous belt I (4) and the synchronous belt II (5) and is connected with the negative pressure chamber (6), and the head of the discharging conveying assembly (3) extends to between the synchronous belt I (4) and the synchronous belt II (5) and is connected with the negative pressure chamber (6).
2. A reset phase mechanism as claimed in claim 1, characterized in that: Limiting plates (8) are arranged on both sides of the equidistant synchronous belt conveying assembly (2).
3. A reset phase mechanism as claimed in claim 1, characterized in that: The equidistant synchronous belt conveying assembly (2) further comprises a driving synchronous pulley set and a driven synchronous pulley set, the driving synchronous pulley set comprises a driving shaft (9), a driving synchronous pulley I (10) and a driving synchronous pulley II (11), the driving synchronous pulley I (10) and the driving synchronous pulley II (11) are assembled on the driving shaft (9) through tension bearings, the driven synchronous pulley set comprises a driven shaft (12), a driven synchronous pulley I (13) and a driven synchronous pulley II (14), the driven synchronous pulley I (13) and the driven synchronous pulley II (14) are assembled on the driven shaft (12) through tension bearings, the synchronous belt I (4) is sleeved on the driving synchronous pulley I (10) and the driven synchronous pulley I (13), and the synchronous belt II (5) is sleeved on the driving synchronous pulley II (11) and the driven synchronous pulley II (14).
4. A reset phase mechanism as claimed in any one of claims 1-3, characterized in that: The negative pressure chamber (6) comprises a negative pressure chamber shell (16), a plurality of negative pressure suction holes (15) are arranged on the upper end of the negative pressure chamber shell (16), and the bottom of the negative pressure chamber shell (16) is connected with a negative pressure source through a gas extraction joint (18); a pressure sensor (17) for detecting the pressure condition of the negative pressure chamber (6) is further arranged on one side of the negative pressure chamber (6).
5. A phase reset mechanism as claimed in claim 1, characterized in that: The feeding conveying assembly (1) comprises an upper feeding clamping belt (19) and a lower feeding clamping belt (20), the upper feeding clamping belt (19) and the lower feeding clamping belt (20) are arranged oppositely and are used for clamping and conveying materials.
6. A phase reset mechanism as claimed in claim 1, characterized in that: The discharging conveying assembly (3) comprises an upper discharging clamping belt (21) and a lower discharging clamping belt (22), the upper discharging clamping belt (21) and the lower discharging clamping belt (22) are arranged oppositely and are used for clamping and conveying materials.
7. A reset phase mechanism as claimed in claim 3, characterized in that: The resetting phase mechanism further comprises a bottom plate (23), and the equidistant synchronous belt conveying assembly (2) and the negative pressure chamber (6) are assembled on the bottom plate (23).
8. A reset phase mechanism as claimed in claim 7, characterized in that: The driving shaft (9) of the equidistant synchronous belt conveying assembly (2) is installed on the bottom plate (23) through a shaft mounting seat, and the driving shaft (9) is connected with a power source through the bottom plate (23); the driven shaft (12) is installed on the bottom plate (23) through a shaft mounting seat.
9. A reset phase mechanism as claimed in claim 7, characterized in that: The bottom plate (23) is provided with an upper feeding belt pulley (24) and a lower feeding belt pulley (25), which are oppositely arranged, and are both assembled on the bottom plate (23) through a belt pulley mounting frame (26); the upper feeding belt pulley (24) is used for winding the upper feeding clamping belt (19), and the lower feeding belt pulley is used for winding the lower feeding clamping belt (20).
10. A phase reset mechanism as claimed in claim 7, characterized in that: The bottom plate (23) is provided with an upper feeding belt pulley (24) and a lower feeding belt pulley (25), which are oppositely arranged, and are both assembled on the bottom plate (23) through a belt pulley mounting frame (26); the upper feeding belt pulley (24) is used for winding the upper feeding clamping belt (19), and the lower feeding belt pulley is used for winding the lower feeding clamping belt (20).
Citation Information
Patent Citations
Two-way oppositely-buckled automatic sheet arranging machine
CN119262788A