Novel carpet direction corrector

Abstract

The utility model relates to the technical field of carpet direction correction, in particular to a novel carpet direction corrector which comprises an installation box, a supporting mechanism is arranged on the installation box, a first motor is arranged at the top end of the installation box, and a driving gear is arranged between the output end of the first motor and the interior of the installation box. A bevel gear is arranged at the bottom end of the driving gear, an adjusting hole is formed in the bottom end of the mounting box, a bearing seat is arranged between the adjusting hole and the interior of the mounting box, a first telescopic mechanism is arranged on the bearing seat, and an adjusting gear is arranged at the top end of the first telescopic mechanism; according to the structure, the camera shooting mechanism installed at the bottom end of the fixing box is combined with an existing intelligent recognition system, the position and angle of the carpet on the conveying belt can be monitored in real time, once deviation is detected, the system can automatically start an adjusting mechanism for correction, manual intervention is not needed, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to carpet direction correction technical field, concretely is a novel carpet direction correction appearance. BACKGROUND

[0002] It is known that in the carpet manufacturing or processing industry, large conveyor belt equipment is widely used to transport carpet materials, these conveyors usually transmit carpets from one processing station to another, such as from a weaving machine to a cutting station, or from a dyeing area to a drying area, etc., however, in actual operation, due to various factors, such as machine vibration, conveyor speed changes, carpet material properties (such as uneven thickness, softness), external environmental interference (such as air flow), etc., the carpet may be horizontally offset or angularly tilted on the conveyor belt, the carpet may deviate from the predetermined path, and even completely leave the conveyor belt, the pattern or texture on the carpet may be misaligned due to angular deviation, affecting product quality, if the deviation is serious, it may hinder the normal progress of subsequent processes, causing the production line to stop or efficiency to decrease, manual adjustment not only consumes time and effort, but also is difficult to ensure the consistency and accuracy of adjustment, increasing production costs, therefore it is necessary to propose a solution to this technical problem. SUMMARY

[0003] (I) Technical problem solved

[0004] In view of the deficiencies in the prior art, the utility model provides a novel carpet direction correction appearance.

[0005] (II) Technical scheme

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a novel carpet direction correction appearance, including installation box, be equipped with support mechanism on the installation box, the top of installation box is equipped with first motor, be equipped with drive gear between the output of first motor and the inside of installation box, the bottom of drive gear is equipped with bevel gear, the bottom of installation box is equipped with adjustment hole, be equipped with bearing seat between adjustment hole and the inside of installation box, be equipped with first telescopic mechanism on the bearing seat, the top of first telescopic mechanism is equipped with adjustment gear, drive gear is engaged with adjustment gear, the output of first telescopic mechanism is equipped with U-shaped frame, the both sides of U-shaped frame are equipped with mounting bearing, be equipped with adjustment roller between two mounting bearings, be equipped with rotating mechanism between U-shaped frame and adjustment roller, adjustment hole is equipped with four and annular array setting, the bottom center position of installation box is equipped with fixed box, the bottom of fixed box is equipped with camera mechanism, the inside of fixed box is equipped with second telescopic mechanism, the output of second telescopic mechanism is equipped with gear ring.

[0007] Furthermore, the present invention is improved in that the support mechanism includes a support frame, a support plate is provided between the support frame and the mounting box, and two support frames are provided and symmetrically arranged.

[0008] Furthermore, the present invention is improved in that the rotating mechanism includes a second motor, which is mounted on one side of the U-shaped frame, and the output end of the second motor is connected to the adjusting roller.

[0009] Furthermore, the present invention is improved by providing anti-slip blocks on the adjusting roller, and providing multiple anti-slip blocks arranged in a circular array.

[0010] Furthermore, an improvement of this utility model is that both the first motor and the second motor are servo motors.

[0011] Furthermore, the present invention is improved by providing a reinforcing column between the support frame and the support plate.

[0012] Furthermore, the present invention is improved in that both the first telescopic mechanism and the second telescopic mechanism are electric telescopic rods.

[0013] Furthermore, the present invention is improved by providing lighting units at the bottom of the mounting box and on the reinforcing column.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a novel carpet orientation corrector with the following advantages:

[0016] This new type of carpet orientation corrector, when the carpet shifts laterally, drives the adjusting roller on the U-shaped frame to rotate through the first telescopic mechanism and the rotating motor, thereby pushing the carpet laterally and ensuring that it stays on the correct transmission path. This design can effectively prevent the carpet from falling off the conveyor belt or causing problems in subsequent processing steps.

[0017] To address the issue of carpet angular misalignment, components such as the second telescopic mechanism, gear ring, bevel gear, and drive gear can precisely adjust the angle of each adjusting roller. By tilting and rotating each adjusting roller, the carpet angle can be rotated, thus achieving automatic control of the carpet rotation angle. By combining a camera mechanism installed at the bottom of the fixed box with the existing intelligent recognition system, the position and angle of the carpet on the conveyor belt can be monitored in real time. Once a deviation is detected, the system will automatically activate the adjustment mechanism to correct it, without manual intervention, thereby improving work efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0019] Figure 2 For the structure of the utility model Figure 2 ;

[0020] Figure 3 For the structure of the utility model is a front view half cutaway view;

[0021] Figure 4 For the structure of the utility model Figure 1 The enlarged structure of the mounting box is a top view half cutaway view.

[0022] In the figure: 1, mounting box;2, first motor;3, drive gear;4, bevel gear;5, bearing seat;6, first telescopic mechanism;7, adjusting gear;8, U-shaped frame;9, adjusting roller;10, fixed box;11, camera mechanism;12, second telescopic mechanism;13, gear ring;14, support frame;15, support plate;16, second motor;17, anti-skid block;18, reinforcing column;19, lighting lamp group. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-4The utility model discloses a novel carpet direction corrector, including installation box 1, be equipped with support mechanism on the installation box 1, the top of installation box 1 is equipped with first motor 2, be equipped with drive gear 3 between the output of first motor 2 and the inside of installation box 1, the bottom of drive gear 3 is equipped with bevel gear 4, the bottom of installation box 1 is equipped with adjusting hole, be equipped with bearing seat 5 between adjusting hole and the inside of installation box 1, be equipped with first telescopic mechanism 6 on bearing seat 5, the top of first telescopic mechanism 6 is equipped with adjusting gear 7, drive gear 3 engages with adjusting gear 7, the output of first telescopic mechanism 6 is equipped with U-shaped frame 8, the both sides of U-shaped frame 8 are equipped with mounting bearing, be equipped with adjusting roller 9 between two mounting bearings, be equipped with rotating mechanism between U-shaped frame 8 and adjusting roller 9, adjusting hole is equipped with four and annular array sets up, the bottom center position of installation box 1 is equipped with fixed box 10, the bottom of fixed box 10 is equipped with camera mechanism 11, the inside of fixed box 10 is equipped with second telescopic mechanism 12, the output of second telescopic mechanism 12 is equipped with gear ring 13, in this embodiment, the structure is supported on the ground through support mechanism, moves installation box 1 to the top of conveying carpet equipment, and the equipment conveying carpet is the large -scale conveyor belt equipment in the common of prior art mechanism, does not make detailed narration in this structure, can carry out the camera transmission equipment on the carpet material through using the camera mechanism 11 of fixed box 10 bottom, when needing to adjust the placing direction of carpet material, if the carpet position is offset to one side, through the output of first telescopic mechanism 6 on two adjusting rollers 9 of horizontal lengthening, so that adjusting roller 9 contacts the top of carpet, through the rotating angle of the adjusting roller 9 on the control rotating motor and drive U-shaped frame 8, two horizontal adjusting rollers 9 can realize the horizontal movement of carpet and push, thereby correct the position of carpet, prevent carpet from offsetting and separating from transmission equipment, if the carpet is offset to the other side, the two adjusting rollers 9 of horizontal reverse rotation, if the angle of carpet appears offset, control the output of second telescopic mechanism 12 and straight -line movement shrink, so that gear ring 13 leaves bevel gear 4, through the output of first motor 2 and rotating drive gear 3 drive gear 3 drive four adjusting gears 7, so that adjusting gear 7 drive first telescopic mechanism 6 and rotate the angle, so that the angle of adjusting roller 9 is adjusted, can make each adjusting roller 9 and tilt a certain angle, such as through setting and tilt forty-five degrees or personnel debugging more convenient rotating carpet angle numerical value, then can through the control four rotating mechanisms and rotate adjusting roller 9, four annular array sets up adjusting roller 9, can realize the rotating angle of rotating carpet and rotate, thereby can correct the angle position of carpet, after adjusting adjusting roller 9 to the specified angle, control the output of second telescopic mechanism 12 and straight -line lengthening movement, so that gear ring 13 engages and lies on bevel gear 4, thereby realizes the locking drive gear 3, through the locking drive gear 3 can realize the locking four adjusting gears 7, thereby realizes the locking four adjusting gears 7, guarantees the angle stability of adjusting roller 9,The angle of the carpet can be adjusted stably and reliably to perform the correction work, the recognition system commonly used in the prior art is accessed through the camera mechanism 11, automatic recognition and control of the angle of the carpet of the structure can be realized, and the control mode of the structure is automatically controlled. The control technology commonly used in the prior art is not described in detail in this structure.

[0025] In the scheme, the support mechanism includes a support frame 14, a support plate 15 is arranged between the support frame 14 and the mounting box 1, and the support frame 14 is provided with two and symmetrically arranged support frames 14. The two and symmetrically arranged support frames 14 and the support plate 15 can better support the mounting box 1.

[0026] In the scheme, the rotating mechanism includes a second motor 16, the second motor 16 is installed on one side of the U-shaped frame 8, and the output end of the second motor 16 is connected to the adjusting roller 9. The output end of the second motor 16 is controlled to rotate the adjusting roller 9, and the adjusting roller 9 can stably rotate on the U-shaped frame 8 through two mounting bearings, which can better rotate the adjusting roller 9.

[0027] In the scheme, the adjusting roller 9 is provided with anti-skid blocks 17, the anti-skid blocks 17 are arranged in a plurality of and annular arrays, and the anti-skid performance of the adjusting roller 9 can be improved through the plurality of and annular arrays of the anti-skid blocks 17. It can better frictionally push the carpet to move.

[0028] In the scheme, the first motor 2 and the second motor 16 are both servo motors, and the servo motor has the characteristics of high rotation accuracy and good stability, so as to improve the rotation accuracy.

[0029] In the scheme, the support frame 14 and the support plate 15 are provided with a reinforcing column 18, and the reinforcing column 18 can improve the connection strength between the support frame 14 and the support plate 15.

[0030] In the scheme, the first telescopic mechanism 6 and the second telescopic mechanism 12 are both electric telescopic rods, and the electric telescopic rod has the characteristics of high movement precision and good stability, so as to improve the use precision.

[0031] In the scheme, the bottom end of the mounting box 1 and the reinforcing column 18 are both provided with a lighting lamp group 19, and the lighting lamp group 19 can better illuminate the transmission equipment. The carpet can be illuminated in poor light conditions, and personnel can observe the condition of the carpet through the camera mechanism 11.

[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel carpet direction corrector comprising a mounting box (1) provided with a supporting mechanism, characterized in that, The top end of the mounting box (1) is provided with a first motor (2), the output end of the first motor (2) is provided with a drive gear (3) between the inside of the mounting box (1), the bottom end of the drive gear (3) is provided with a bevel gear (4), the bottom end of the mounting box (1) is provided with an adjusting hole, the adjusting hole is provided with a bearing seat (5) between the inside of the mounting box (1), the bearing seat (5) is provided with a first telescopic mechanism (6), the top end of the first telescopic mechanism (6) is provided with an adjusting gear (7), the drive gear (3) is connected with the adjusting gear (7), the output end of the first telescopic mechanism (6) is provided with a U-shaped frame (8), the two sides of the U-shaped frame (8) are provided with mounting bearings, the two mounting bearings are provided with an adjusting roller (9), the U-shaped frame (8) and the adjusting roller (9) are provided with a rotating mechanism, the adjusting hole is provided with four and arranged in a ring array, the bottom end of the mounting box (1) is provided with a fixed box (10), the bottom end of the fixed box (10) is provided with a camera mechanism (11), the inside of the fixed box (10) is provided with a second telescopic mechanism (12), the output end of the second telescopic mechanism (12) is provided with a gear ring (13).

2. A new type of carpet direction corrector according to claim 1, characterized in that, The supporting mechanism comprises a supporting frame (14), the supporting frame (14) is provided with a supporting plate (15) between the mounting box (1), the supporting frame (14) is provided with two and symmetrically arranged.

3. A new type of carpet direction corrector according to claim 2, characterized in that, The rotating mechanism comprises a second motor (16), the second motor (16) is installed on one side of the U-shaped frame (8), the output end of the second motor (16) is connected with the adjusting roller (9).

4. A novel carpet alignment gauge as claimed in claim 3, wherein, The adjusting roller (9) is provided with an anti-skid block (17), the anti-skid block (17) is provided with a plurality of and arranged in a ring array.

5. A novel carpet alignment gauge as claimed in claim 4, wherein, The first motor (2) and the second motor (16) are both servo motors.

6. A novel carpet alignment gauge as claimed in claim 5, wherein, The supporting frame (14) and the supporting plate (15) are provided with a reinforcing column (18).

7. A new type of carpet direction corrector according to claim 6, characterized in that, The first telescopic mechanism (6) and the second telescopic mechanism (12) are both electric telescopic rods.

8. A new type of carpet direction corrector according to claim 7, characterized in that, The bottom end of the mounting box (1) and the reinforcing column (18) are both provided with a lighting lamp group (19).

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