Carbonization stacking device for bamboo charcoal processing

By designing a carbonization stacking device for bamboo charcoal processing, the problem of uneven bamboo in the carbonization furnace was solved, achieving neat bamboo feeding and efficient carbonization, reducing the labor intensity of workers and improving production efficiency.

CN223752683UActive Publication Date: 2026-01-02XINGWEN COUNTY WEIQIANG BAMBOO CHARCOAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202423142405.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-02
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the existing bamboo charcoal production process, bamboo needs to be manually fed into the carbonization furnace one by one, resulting in uneven bamboo in the carbonization furnace, which leads to high labor intensity and low work efficiency for workers.

Method used

A carbonization stacking device for bamboo charcoal processing was designed, including components such as a base, lifting mechanism, partition, loading frame, push plate and guide screw. The push plate pushes the bamboo into the carbonization furnace in a uniform manner, the lifting mechanism adapts to carbonization furnaces of different heights, and the collection trough collects the slag to prevent it from affecting the operation of the device.

Benefits of technology

This method enables bamboo to be neatly stacked in the carbonization furnace, reducing the workload of workers, improving work efficiency, and enhancing the applicability and operational stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbonizing and stacking device for bamboo charcoal processing, which belongs to the technical field of bamboo charcoal production and comprises a base, a lifting mechanism is arranged on the base, a partition plate is arranged on the lifting mechanism, a loading frame is mounted on the partition plate, an adjusting chute and a plurality of push-in chutes are arranged on the loading frame, and the push-in chutes are communicated with the adjusting chute; a push plate and a guide lead screw are mounted on the loading frame, and the push plate is in threaded connection with the guide lead screw; a plurality of protruding blocks are arranged on the push plate and matched with the push-in sliding groove and the adjusting sliding groove respectively. The loading frame is used for loading bamboos, and then the pushing plate is used for pushing the stacked bamboos into the carbonization furnace in a unified manner; the bamboos are tidily stacked after entering the carbonization furnace; workers do not need to directly put the bamboos into the carbonization furnace, so that the working intensity of the workers is effectively reduced and the working efficiency is improved; and by arranging the lifting mechanism, the loading frame can adapt to carbonization furnaces with different heights, bamboo putting is conducted, and the applicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of bamboo charcoal, especially relates to a carbonization code alignment device for bamboo charcoal processing. BACKGROUND

[0002] Bamboo charcoal is a carbon material made from bamboo under high-temperature and oxygen-deficient conditions through pyrolysis. It has unique physical and chemical properties and is widely used in environmental protection, health, agriculture, and other fields. The main component of bamboo charcoal is carbon elements, which contain abundant microporous structures, making it have excellent adsorption performance and can adsorb harmful substances, moisture, and odors in the air. Therefore, bamboo charcoal is often used for air purification, deodorization, moisture-proof, and antibacterial purposes.

[0003] One of the key steps in bamboo charcoal processing is to put bamboo into a carbonization furnace for high-temperature carbonization. In current production processes, bamboo is mostly put into the carbonization furnace one by one by workers. After the bamboo is put in, there is often a situation where the bamboo is uneven, which requires manual further flattening before the carbonization furnace can be closed. This process not only takes time but also requires a lot of labor, resulting in low overall work efficiency. SUMMARY

[0004] The technical problem to be solved by the utility model is to solve the problem of uneven bamboo in the carbonization furnace caused by manually putting bamboo into the carbonization furnace one by one in the current bamboo charcoal production process.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a carbonization code alignment device for bamboo charcoal processing, including a base, the base is provided with a lifting mechanism, the lifting mechanism is provided with a partition plate, the partition plate is installed with a loading rack, the loading rack is provided with an adjusting slot and a plurality of advancing slots, the advancing slots are arranged along the axis of the loading rack, the adjusting slots are arranged along the circumference of the loading rack, and the advancing slots are communicated with the adjusting slots; the loading rack is installed with a push plate and a guide screw, the push plate is arranged along the axis of the loading rack, and the push plate is threadedly connected with the guide screw; the push plate is provided with a plurality of protrusions, the protrusions are matched with the advancing slots and the adjusting slots respectively, and the guide screw is installed with an operation rudder.

[0006] Preferably, the partition plate is installed with a collection groove, the collection groove is provided with a leakage hole, the partition plate is installed with a collection box, and the collection box is aligned with the leakage hole of the collection groove.

[0007] Preferably, the lifting mechanism comprises two groups of symmetrical scissor linkages, the scissor linkages comprising a first link, a second link, an adjusting slider, a slide rail, the adjusting slider being slidingly connected to the slide rail, the first link being rotatably connected to the second link, the second link being rotatably connected to a partition plate and rotatably connected to one adjusting slider at the other end, the first link being rotatably connected to a base at one end and rotatably connected to the other adjusting slider at the other end, the slide rail matched with the first link being mounted on the partition plate, and the slide rail matched with the second link being mounted on the base; the lifting mechanism further comprises a power mechanism and a pushing rod, the pushing rod being rotatably connected to the two second links respectively, and the power mechanism being in transmission connection with the pushing rod to push the pushing rod to move transversely and realize the lifting operation of the lifting mechanism.

[0008] Preferably, the power mechanism comprises a lifting motor and a lifting lead screw, the pushing rod being in threaded connection with the lifting lead screw, the lifting lead screw being mounted on the lifting motor, and the lifting motor being mounted on the base.

[0009] Preferably, a plurality of universal wheels are mounted on the base.

[0010] The beneficial effects of the present utility model compared with the prior art are as follows:

[0011] (1) The present utility model is used for loading bamboo by setting a loading rack, and then the bamboo is uniformly pushed into the carbonization furnace by the setting push plate; the bamboo is neatly stacked after entering the carbonization furnace; workers do not need to directly put the bamboo into the carbonization furnace, effectively reducing the working intensity of workers and improving the working efficiency.

[0012] (2) The present utility model is used for bamboo loading by setting a lifting mechanism, so that the loading rack can adapt to carbonization furnaces of different heights, and has high applicability.

[0013] (3) The present utility model is used for reducing the maintenance frequency by setting a collecting groove, so that dregs will not fall on the lifting mechanism during the operation process. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the present utility model.

[0015] Figure 2 It is a whole structure front view and sectional view of the present utility model.

[0016] Figure 3 It is a loading rack and push plate structure schematic view.

[0017] Figure 4 It is a pushing chute and adjusting chute structure schematic view.

[0018] Figure 5 It is a push plate and protruding block structure schematic view.

[0019] Figure 6 This is a schematic diagram of the lifting mechanism.

[0020] Reference numerals: 101-Base; 102-Baffle; 103-Loading rack; 104-Wheel caster; 105-First link; 106-Second link; 107-Guide screw; 108-Collection trough; 109-Push plate; 110-Operating rudder; 111-Propulsion chute; 112-Adjusting chute; 113-Protrusion; 114-Lifting motor; 115-Lifting screw; 116-Push rod; 117-Adjusting slider; 118-Slide rail; 119-Collection box. Detailed Implementation

[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0022] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this application. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0023] Example: A carbonization and stacking device for bamboo charcoal processing, such as... Figures 1-5 As shown, the system includes a base 101, on which a lifting mechanism is mounted. A partition 102 is mounted on the lifting mechanism, and a loading frame 103 is mounted on the partition 102. The loading frame 103 has an adjusting slide 112 and multiple pushing slides 111. The pushing slides 111 are axially aligned with the loading frame 103, and the adjusting slides 112 are circumferentially aligned with the loading frame 103. The pushing slides 111 and adjusting slides 112 are connected. A push plate 109 and a guide screw 107 are mounted on the loading frame 103. The push plate 109 is axially aligned with the loading frame 103 and is threadedly connected to the guide screw 107. Multiple protrusions 113 are provided on the push plate 109, and these protrusions 113 respectively cooperate with the pushing slides 111 and adjusting slides 112. An operating rudder 110 is mounted on the guide screw 107.

[0024] like Figure 1As shown, at this time, the device has been loaded with bamboo, ready to be put into the carbonization furnace, at this time, the base 101 is moved and the lifting mechanism is controlled so that the loading rack 103 is aligned with the end of the push plate 109 to the entrance of the carbonization furnace, then the protruding block 113 is pushed from the adjusting slot 112 into the advancing slot 111, and then the steering rudder 110 is manually rotated, at this time, the guide screw 107 is synchronously rotated, and since the advancing slot 111 limits the protruding block 113, the push plate 109 cannot be rotated, the push plate 109 starts to push the bamboo in the loading rack 103 into the carbonization furnace, until the push plate 109 runs from one end of the loading rack 103 close to the steering rudder 110 to the other end, the push plate 109 pushes the bamboo into the carbonization furnace completely, and the support at the bottom of the carbonization furnace ensures that the ends of the bamboo are flush; then the base 101 is removed, and then the steering rudder 110 is pulled to make the guide screw 107 synchronously move horizontally, the guide screw 107 pulls the push plate 109 back to the position of the adjusting slot 112, at this time, the guide screw 107 is not in the loading rack 103. Then start to throw bamboo into the loading rack 103, and the push plate 109 limits the end of the bamboo; when the bamboo is placed halfway in the loading rack 103, the steering rudder 110 is squeezed, at this time, the steering rudder 110 starts to drive the guide screw 107 to move reversely, at this time, the guide screw 107 is inserted into the loading rack 103, at this time, the protruding block 113 rotates in the adjusting slot 112, so that the push plate 109 rotates with the guide screw 107 and does not translate, at this time, the guide screw 107 is stacked with the bamboo; then continue to stack the bamboo, and slowly immerse the guide screw 107; when the amount of bamboo is sufficient, continue to move the base 101 and control the lifting mechanism so that the end of the loading rack 103 away from the push plate 109 is aligned with the entrance of the carbonization furnace to start the next carbonization operation.

[0025] As shown in Figure 3 The collecting groove 108 is installed on the partition plate 102, the leakage hole is arranged on the collecting groove 108, the collecting box 119 is installed on the partition plate 102, and the collecting box 119 is aligned with the leakage hole on the collecting groove 108.

[0026] The slag generated when the bamboo is stacked falls into the collecting groove 108, and then the slag falls into the collecting box 119 through the leakage hole and is collected, the collecting box 119 is cleaned regularly, so that the slag falls on the lifting mechanism and affects the running stability.

[0027] As shown in Figure 6As shown, the lifting mechanism includes two sets of symmetrical scissor-type linkage frames. Each scissor-type linkage frame includes a first link 105, a second link 106, an adjusting slider 117, and a slide rail 118. The adjusting slider 117 is slidably connected to the slide rail 118. The first link 105 is rotatably connected to the second link 106. The second link 106 is rotatably connected to the partition plate 102, and its other end is rotatably connected to an adjusting slider 117. One end of the first link 105 is rotatably connected to the base 101, and the other end is rotatably connected to another adjusting slider 117. The slide rail 118 that cooperates with the first link 105 is installed on the partition plate 102, and the slide rail 118 that cooperates with the second link 106 is installed on the base 101. The lifting mechanism also includes a power mechanism and a push rod 116. The push rod 116 is rotatably connected to the two second links 106 respectively. The power mechanism is driven by the push rod 116, which pushes the push rod 116 to move laterally to realize the lifting operation of the lifting mechanism.

[0028] When the power mechanism pushes the push rod 116, the push rod 116 pushes the second connecting rod 106. At this time, the height of the scissor linkage frame decreases, which lowers the height of the loading frame 103, making it easier for workers to put bamboo into the loading frame 103. When it is necessary to put bamboo into the carbonization furnace, the power mechanism pulls the push rod 116. At this time, the height of the scissor linkage frame increases, and the loading frame 103 is aligned with the opening of the carbonization furnace, making it easier to push the bamboo into it.

[0029] like Figure 6 As shown, the power mechanism includes a lifting motor 114 and a lifting screw 115. The push rod 116 is threadedly connected to the lifting screw 115. The lifting screw 115 is mounted on the lifting motor 114, and the lifting motor 114 is mounted on the base 101.

[0030] When the lifting motor 114 starts, it drives the lifting screw 115 to rotate. The rotation of the lifting screw 115 causes the push rod 116 to move laterally. The self-locking effect of the threaded connection between the lifting screw 115 and the push rod 116 is used to prevent the push rod 116 from becoming loose.

[0031] like Figure 2 As shown, the base 101 is equipped with multiple casters 104. The casters 104 facilitate workers in moving the base 101 back and forth between the carbonization furnace and the area for manually transporting bamboo.

[0032] This utility model is not limited to the specific embodiments described above. Any modifications made by those skilled in the art based on the above concept without creative effort shall fall within the protection scope of this utility model.

Claims

1. A bamboo charcoal processing carbonization code device, characterized by: The base (101) is provided with a lifting mechanism, the lifting mechanism is provided with a partition plate (102), the partition plate (102) is installed with a loading rack (103), the loading rack (103) is provided with an adjusting sliding groove (112) and a plurality of advancing sliding grooves (111), the advancing sliding grooves (111) are arranged along the axis of the loading rack (103), the adjusting sliding groove (112) is arranged along the circumference of the loading rack (103), the advancing sliding grooves (111) are communicated with the adjusting sliding groove (112); the loading rack (103) is installed with a push plate (109) and a guide screw (107), the push plate (109) is arranged along the axis of the loading rack (103), and the push plate (109) is threadedly connected with the guide screw (107); a plurality of protrusions (113) are arranged on the push plate (109), the protrusions (113) are matched with the advancing sliding grooves (111) and the adjusting sliding groove (112) respectively, and an operation rudder (110) is installed on the guide screw (107).

2. The bamboo charcoal processing carbonization coding device according to claim 1, characterized in that: The partition plate (102) is installed with a collecting groove (108), the collecting groove (108) is provided with a leakage hole, and a collecting box (119) is installed on the partition plate (102) and aligned with the leakage hole of the collecting groove (108).

3. The bamboo charcoal processing carbonization coding device according to claim 1, characterized in that: The lifting mechanism comprises two groups of symmetrical scissor linkages, the scissor linkage comprises a first link (105), a second link (106), an adjusting sliding block (117) and a slide rail (118), the adjusting sliding block (117) is slidably connected with the slide rail (118), the first link (105) is rotatably connected with the second link (106), the second link (106) is rotatably connected with the partition plate (102) and rotatably connected with one adjusting sliding block (117) at the other end, one end of the first link (105) is rotatably connected with the base (101), the other end is rotatably connected with the other adjusting sliding block (117), the slide rail (118) matched with the first link (105) is installed on the partition plate (102), and the slide rail (118) matched with the second link (106) is installed on the base (101); the lifting mechanism further comprises a power mechanism and a pushing rod (116), the pushing rod (116) is rotatably connected with the two second links (106) respectively, the power mechanism is in transmission connection with the pushing rod (116), and the pushing rod (116) is transversely moved to realize the lifting operation of the lifting mechanism.

4. The bamboo charcoal processing carbonization coding device according to claim 3, characterized in that: The power mechanism comprises a lifting motor (114) and a lifting screw (115), the pushing rod (116) is threadedly connected with the lifting screw (115), the lifting screw (115) is installed on the lifting motor (114), and the lifting motor (114) is installed on the base (101).

5. The bamboo charcoal processing carbonization coding device according to claim 1, characterized in that: A plurality of universal wheels (104) are installed on the base (101).