Multifunctional industrial fiber rope weaving forming machine

Abstract

The utility model relates to the technical field of fiber rope weaving accessory devices, in particular to a multifunctional industrial fiber rope weaving forming machine, which can detect tension change in real time to keep the tension change at a constant tension level, and can restore the tension change to a specified tension value through automatic adjustment when the tension change. Therefore, the working efficiency and effect of weaving the fiber rope are improved, and the practicability is enhanced; comprising an operation table, a mounting plate and a tension mechanism, the top of the operation table is connected with the bottom of the mounting plate, and the tension mechanism is arranged at the top of the mounting plate and comprises two supporting plates, two first sliding blocks, a first screw, two mounting blocks, a rotating roller, two connecting blocks, a connecting rod, two pressure detection modules, an arc-shaped pressing plate, a power mechanism and a guide mechanism. The left end and the right end of the bottom of the mounting plate are connected with the bottoms of the supporting plates correspondingly, and the tops and the bottoms of the first screws are rotationally connected with one ends of the supporting plate sliding grooves correspondingly.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fiber rope weaving accessory device, especially to a kind of multifunctional industrial fiber rope weaving forming machine. BACKGROUND

[0002] It is known that with the development of modern manufacturing industry, industrial fiber rope is widely used in many fields such as construction, transportation, ocean engineering; In order to meet the requirements of different industries on the performance of fiber rope, such as high strength, wear resistance, corrosion resistance, etc., industrial fiber rope weaving forming machine has become an indispensable equipment for producing high-quality fiber rope, which interweaves multiple fiber materials according to a specific weaving mode to form a strong and durable fiber rope.

[0003] The existing industrial fiber rope weaving forming machine usually relies on mechanical structure to control the tension of fiber when in use, which ensures the basic weaving quality to a certain extent, but it is found that there is a lack of effective real-time monitoring means when in use, and it is difficult to accurately maintain constant tension level; When external conditions (such as temperature, humidity) change or raw material characteristics differ, tension fluctuation may cause inconsistent product quality, and operators also need to check and manually adjust tension setting regularly to ensure smooth weaving process, thereby reducing the working efficiency and effect of fiber rope weaving, so that the practicability is poor. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides a multifunctional industrial fiber rope weaving forming machine, which can detect the tension change in real time during weaving processing, maintain constant tension level, and restore specified tension value through automatic adjustment when tension changes, thereby improving the working efficiency and effect of fiber rope weaving, and enhancing the practicability.

[0005] The utility model discloses a multi -functional industrial fibre rope braiding forming machine, including operation platform, mounting panel and tension mechanism, operation platform top and mounting panel bottom connection are provided with tension mechanism at mounting panel top, and tension mechanism includes two groups of support plate, two groups of first sliding block, first screw rod, two groups of mounting block, rotating roller, two groups of connecting block, connecting rod, two groups of pressure detection module, arc pressing plate, power mechanism and guide mechanism, and one group of support plate bottom connection is respectively connected to the left and right two ends of mounting panel bottom, and one group of sliding slot is arranged to one end of two groups of support plate, and one group of support plate sliding slot one end is rotatably connected to the top and bottom of one group of first screw rod respectively, and one group of first sliding block is respectively connected with first screw rod screw thread, and the right -hand end of this group of first sliding block is slidably connected with one group of support plate sliding slot, and the left -hand end of another group of first sliding block is slidably connected with another group of support plate sliding slot, and one end of two groups of connecting block is connected with the other end of one group of first sliding block respectively, and the other end of one group of connecting block is connected with connecting rod two ends respectively, and the top of connecting rod is connected with the bottom of two groups of pressure detection module evenly, and the bottom of arc pressing plate is connected with the top output end of two groups of pressure detection module evenly, and the bottom of the rear end of two groups of support plate is connected with the front end of one group of mounting block respectively, and the both ends of rotating roller are rotatably connected with one end of one group of mounting block respectively, and the top of right -hand end of one group of support plate is provided with power mechanism, and the front end of mounting panel top is provided with guide mechanism.

[0006] Preferably, the power mechanism includes a control module, a power module, and a connecting assembly, the right end of the one group of support plates is connected with the left end of the control module, the left end of the power module is connected with the top of the right end of the support plates, and the power module is located above the control module, and the top output end of the power module is connected with the top of the first screw rod outside through the connecting assembly.

[0007] Preferably, the connecting assembly includes a rotating rod, two groups of first gears, a second gear, and a third gear, the top of the right end of the sliding slot of the one group of support plates is provided with a group of reserved holes, the rotating rod outside is rotatably connected with the top of the right end of the sliding slot of the support plates through the group of reserved holes, and the both ends of the rotating rod outside are connected with one end of the one group of first gears respectively, the top output end of the power module is connected with the bottom of the second gear, and one end of the top of the second gear is engaged and clamped with the bottom of the one group of first gears, the top of the first screw rod outside is connected with the inside of the third gear, and the right end of the third gear is engaged and clamped with the bottom of the other group of first gears.

[0008] Preferably, the guide mechanism includes a guide ring, two groups of fixed plates, a guide wheel, and a mounting assembly, the top of the guide ring is provided with a notch, and the both ends of the guide wheel are rotatably connected with the other end of the one group of fixed plates respectively.

[0009] Preferably, the mounting assembly comprises a fixing block, a connecting screw rod and a positioning block, the bottom of the guide ring is connected with the top of the positioning block, the bottom of the fixing block is connected with the top of the mounting plate, the top of the fixing block is provided with a clamping groove, the bottom of the positioning block is clamped and connected with the clamping groove of the fixing block in a sliding mode, and the positioning block and the clamping groove of the fixing block are provided with threaded holes in a penetrating mode, and the rear end of the connecting screw rod is threadedly connected with the positioning block and the fixing block through the threaded holes.

[0010] Preferably, the mounting assembly comprises a fixing block, a connecting screw rod and a positioning block, the bottom of the guide ring is connected with the top of the positioning block, the bottom of the fixing block is connected with the top of the mounting plate, the top of the fixing block is provided with a clamping groove, the bottom of the positioning block is clamped and connected with the clamping groove of the fixing block in a sliding mode, and the positioning block and the clamping groove of the fixing block are provided with threaded holes in a penetrating mode, and the rear end of the connecting screw rod is threadedly connected with the positioning block and the fixing block through the threaded holes.

[0011] Preferably, the inner side of the guide wheel is designed as a concave structure.

[0012] Compared with the prior art, the multifunctional industrial fiber rope weaving forming machine has the following beneficial effects: first, the staff inserts one end of the fiber rope through the guide mechanism, then tightly contacts the top of the arc-shaped plate, and then connects through the bottom of the rotating roller and other processing mechanisms, and work can be started, and when working, the pressure sensing module at the bottom of the arc-shaped pressing plate detects the tension change on the fiber in real time, and feeds back the data to the control module, if the detected tension deviates from the preset value, the control module will immediately issue an instruction to make the power mechanism make corresponding adjustment to keep the tension stable, the tension change can be detected in real time during weaving processing, so that the tension level is maintained constant, and when the tension changes, it will be automatically adjusted to restore the specified tension value, thereby improving the working efficiency and effect of weaving the fiber rope, and thus enhancing the practicability. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Fig. 2 is a schematic diagram of the internal cross-sectional structure of the utility model;

[0015] Fig. 3 is a schematic diagram of the enlarged partial structure of A of the utility model;

[0016] Fig. 4 is a schematic diagram of the enlarged partial structure of B of the utility model;

[0017] Markings in the drawings: 1, operation table; 2, mounting plate; 3, support plate; 4, first sliding block; 5, first screw rod; 6, mounting block; 7, rotating roller; 8, connecting block; 9, connecting rod; 10, pressure detection module; 11, arc-shaped pressing plate; 12, control module; 13, power module; 14, rotating rod; 15, first gear; 16, second gear; 17, third gear; 18, guide ring; 19, fixing plate; 20, guide wheel; 21, fixing block; 22, connecting screw rod; 23, positioning block; 24, rotating handle. DETAILED DESCRIPTION

[0018] The specific embodiments of the utility model are described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but are not used to limit the scope of the utility model.

[0019] As Figs. 1 to 4 shown, the utility model discloses a multifunctional industrial fiber rope braiding forming machine, including operation platform 1, mounting plate 2 and tension mechanism, operation platform 1 top and mounting plate 2 bottom connection are set with tension mechanism at mounting plate 2 top, and tension mechanism includes two groups of support plate 3, two groups of first sliding block 4, first screw rod 5, two groups of mounting block 6, rotating roller 7, two groups of connecting block 8, connecting rod 9, two groups of pressure detection module 10, arc pressing plate 11, power mechanism and guide mechanism, and the bottom left and right ends of mounting plate 2 are connected with the bottom of a group of support plate 3 respectively, and one end of two groups of support plate 3 is provided with a group of sliding groove, and the top and bottom of a group of first screw rod 5 are rotatably connected with one end of the sliding groove of a group of support plate 3 respectively, and a group of first sliding block 4 is threadedly connected with first screw rod 5 respectively, and the right end of the group of first sliding block 4 is slidably connected with the sliding groove of a group of support plate 3, and the left end of another group of first sliding block 4 is slidably connected with the sliding groove of another group of support plate 3, and one end of two groups of connecting block 8 is connected with the other end of a group of first sliding block 4 respectively, and the other end of connecting rod 9 is connected with the other end of a group of connecting block 8 respectively, and the top of connecting rod 9 is connected with the bottom of two groups of pressure detection module 10 evenly, and the bottom of arc pressing plate 11 is connected with the top output end of two groups of pressure detection module 10 evenly, and the bottom of the rear end of two groups of support plate 3 is connected with the front end of a group of mounting block 6 respectively, and the two ends of rotating roller 7 are rotatably connected with one end of a group of mounting block 6 respectively, and the top of the right end of a group of support plate 3 is provided with power mechanism, and the front end of the top of mounting plate 2 is provided with guide mechanism;First, the staff passes the fiber rope one end through the guide mechanism, then and the arc-shaped plate top close, and then passes through the rotating roller bottom and other processing mechanism and is connected, can start working, and when working, the pressure sensing module of arc-shaped pressing plate bottom detects the tension change on the fiber in real time, and data is fed back to the control module, if the tension deviates from the preset value, the control module will immediately issue an instruction, let power mechanism make corresponding adjustment, keep the tension stable, can carry out real-time detection to the tension change when braiding, make it maintain constant tension level, and when the tension changes, will restore the specified tension value through automatic adjustment, thereby improve the work efficiency and effect of the braiding of fiber rope, therefore, the practicability is enhanced.

[0020] As the preferred of the above embodiment, the power mechanism comprises the control module 12, the power module 13 and the connecting assembly, a group of right ends of the support plates 3 are connected with left ends of the control module 12, a left end of the power module 13 is connected with a top of the right end of the support plate 3, the power module 13 is located above the control module 12, and a top output end of the power module 13 is connected with an outside top of the first screw 5 through the connecting assembly; when the tension changes, the pressure sensing module sends a signal to the control module, the control module receives data from the pressure detection module, sends an instruction to the power module after processing, the power module starts to work, and the first screw is driven to rotate through the connecting assembly, so that the arc-shaped pressing plate and the like slide through the first sliding block until the tension is restored, the manual intervention is reduced, the production efficiency is improved, meanwhile, the quick response mechanism can timely correct any abnormal situation, the waste rate is minimized, and therefore the practicality is enhanced.

[0021] As the preferred of the above embodiment, the connecting assembly comprises the rotating rod 14, the two groups of first gears 15, the second gear 16 and the third gear 17, a group of reserved holes are arranged at a top of a right end of the sliding groove of the support plate 3, the outside of the rotating rod 14 is rotationally connected with the top of the right end of the sliding groove of the support plate 3 through the group of reserved holes, and the two ends of the outside of the rotating rod 14 are respectively connected with one end of the group of first gears 15, the top output end of the power module 13 is connected with the bottom of the second gear 16, one end of the top of the second gear 16 is engaged and clamped with the bottom of the group of first gears 15, the top of the outside of the first screw 5 is connected with the inside of the third gear 17, and the right end of the third gear 17 is engaged and clamped with the bottom of the other group of first gears 15; the top output end of the power module drives the second gear to rotate, and the second gear and the third gear are respectively engaged and clamped with the first gears on the outside of the rotating rod, so that the first screw starts to rotate, thereby forming a compact and efficient transmission chain, which not only saves space, but also ensures the reliability of power transmission, and therefore the practicality is enhanced.

[0022] As the preferred of the above embodiment, the guiding mechanism comprises the guiding ring 18, the two groups of fixed plates 19, the guiding wheel 20 and the mounting assembly, the top front end of the mounting plate 2 is connected with the bottom of the guiding ring 18 through the mounting assembly, the top of the guiding ring 18 is provided with a notch, and one end of the group of fixed plates 19 is respectively connected with the notch of the guiding ring 18, and the two ends of the guiding wheel 20 are respectively rotationally connected with the other end of the group of fixed plates 19.

[0023] As a preferred embodiment of the above, the mounting assembly includes a fixing block 21, a connecting screw 22, and a positioning block 23. The bottom of the guide ring 18 is connected to the top of the positioning block 23, the bottom of the fixing block 21 is connected to the front end of the top of the mounting plate 2, and the top of the fixing block 21 is provided with a slot. The bottom of the positioning block 23 is slidably engaged with the slot of the fixing block 21, and the slots of the positioning block 23 and the fixing block 21 are provided with threaded holes. The rear end of the connecting screw 22 is threadedly connected to the positioning block 23 and the fixing block 21 through the threaded holes. This guides the fiber rope and can effectively prevent it from deviating during the weaving process, thus enhancing its practicality.

[0024] As a preferred embodiment of the above, a rotating handle 24 is also included, with the front end of the connecting screw 22 and the rear end of the rotating handle 24 connected; this allows the operator to quickly rotate the connecting screw, thus enhancing practicality.

[0025] As a preferred embodiment of the above, the inner side of the guide wheel 20 is designed to be concave; this reduces the contact area between the fiber and the wheel surface, lowers the frictional resistance, allows the fiber to pass through more smoothly, reduces wear, and thus enhances practicality.

[0026] This utility model discloses a multifunctional industrial fiber rope braiding and forming machine. During operation, the operator first passes one end of the fiber rope through the guide mechanism, then presses it tightly against the top of the arc-shaped plate, and finally passes it through the bottom of the rotating roller and connects it to other processing mechanisms. Work can then begin. During operation, the pressure sensing module at the bottom of the arc-shaped pressure plate continuously monitors changes in fiber tension and feeds the data back to the control module. When tension changes, the pressure sensing module sends a signal to the control module. The control module receives the data from the pressure sensing module, processes it, and sends a command to the power module. The power module then begins operation. The top output of the power module drives the second gear to rotate. The second and third gears mesh with the first gear on the outside of the rotating rod, causing the first screw to rotate. The arc-shaped pressure plate and other components slide up and down via the first slider until the tension is restored. Before completing the above actions, the machine is first moved to the position required by the user.

[0027] The terms “vertical,” “horizontal,” “left,” “right,” and similar expressions used in this article are for illustrative purposes only.

[0028] In this utility model, the terms "first," "second," and "third" do not represent a specific quantity or order, but are merely used to distinguish names.

[0029] The above merely is the preferred implementation manner of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present application.

Claims

1. A multifunctional industrial fiber rope braiding forming machine, comprising an operating table (1), a mounting plate (2) and a tension mechanism, the top of the operating table (1) and the bottom of the mounting plate (2) are connected, and the top of the mounting plate (2) is provided with a tension mechanism, characterized in that, The tension mechanism comprises two groups of supporting plates (3), two groups of first sliding blocks (4), a first screw rod (5), two groups of mounting blocks (6), rotating rollers (7), two groups of connecting blocks (8), a connecting rod (9), two groups of pressure detection modules (10), arc-shaped pressing plates (11), a power mechanism and a guiding mechanism, the bottom of the mounting plate (2) is connected with the bottom of one group of the supporting plates (3) at the left and right ends, one end of each group of the supporting plates (3) is provided with a sliding groove, the top and the bottom of one group of the first screw rods (5) are rotatably connected with one end of the sliding groove of one group of the supporting plates (3), one group of the first sliding blocks (4) are threadedly connected with the first screw rod (5), the right end of the first sliding block (4) is slidably connected with the sliding groove of one group of the supporting plates (3), and the left end of the other first sliding block (4) is slidably connected with the sliding groove of the other group of the supporting plates (3), one end of each group of the connecting blocks (8) is connected with the other end of one group of the first sliding blocks (4), the two ends of the connecting rod (9) are connected with the other end of each group of the connecting blocks (8), the top of the connecting rod (9) is connected with the bottom of each group of the pressure detection modules (10), the bottom of the arc-shaped pressing plate (11) is connected with the output end of each group of the pressure detection modules (10), the bottom of the rear end of each group of the supporting plates (3) is connected with the front end of one group of the mounting blocks (6), and the two ends of the rotating roller (7) are rotatably connected with one end of one group of the mounting blocks (6), the top of the right end of one group of the supporting plates (3) is provided with the power mechanism, and the front end of the top of the mounting plate (2) is provided with the guiding mechanism.

2. A multi-functional industrial fibre rope braiding forming machine as claimed in claim 1, wherein, The power mechanism comprises a control module (12), a power module (13) and a connecting assembly, the right end of one group of the supporting plates (3) is connected with the left end of the control module (12), the left end of the power module (13) is connected with the top of the right end of the supporting plate (3), and the power module (13) is located above the control module (12), and the output end of the top of the power module (13) is connected with the top of the outer side of the first screw rod (5) through the connecting assembly.

3. A multi-functional industrial fibre rope braiding machine as claimed in claim 2, wherein, The connecting assembly comprises a rotating rod (14), two groups of first gears (15), a second gear (16) and a third gear (17), the top of the right end of the sliding groove of one group of the supporting plates (3) is provided with one group of reserved holes, the outer side of the rotating rod (14) is rotatably connected with the top of the right end of the sliding groove of the supporting plate (3) through the group of reserved holes, the two ends of the outer side of the rotating rod (14) are connected with one end of one group of the first gears (15), the output end of the top of the power module (13) is connected with the bottom of the second gear (16), one end of the top of the second gear (16) is engagedly connected with the bottom of one group of the first gears (15), and the top of the outer side of the first screw rod (5) is connected with the inner side of the third gear (17), and the right end of the third gear (17) is engagedly connected with the bottom of the other group of the first gears (15).

4. A multi-functional industrial fibre rope braiding machine as claimed in claim 3, wherein, The guiding mechanism comprises a guiding ring (18), two groups of fixing plates (19), guiding wheels (20) and a mounting assembly, the top of the mounting plate (2) is connected with the bottom of the guiding ring (18) through the mounting assembly, the top of the guiding ring (18) is provided with a notch, and the notch of the guiding ring (18) is connected with one end of each group of the fixing plates (19), and the two ends of the guiding wheels (20) are rotatably connected with the other end of each group of the fixing plates (19).

5. A multi-functional industrial fibre rope braiding machine as claimed in claim 4, wherein, The mounting assembly comprises a fixing block (21), a connecting screw rod (22) and a positioning block (23), the bottom of the guide ring (18) is connected with the top of the positioning block (23), the bottom of the fixing block (21) is connected with the top of the front end of the mounting plate (2), the top of the fixing block (21) is provided with a clamping groove, the bottom of the positioning block (23) is slidably clamped in the clamping groove of the fixing block (21), and the positioning block (23) and the clamping groove of the fixing block (21) are provided with threaded holes in a penetrating mode, and the rear end of the connecting screw rod (22) is threadedly connected with the positioning block (23) and the fixing block (21) respectively.

6. A multi-functional industrial fibre rope braiding machine as claimed in claim 5, wherein, A rotating handle (24) is further included, and the front end of the connecting screw rod (22) is connected with the rear end of the rotating handle (24).

7. A multi-functional industrial fibre rope braiding machine as claimed in claim 6, wherein, The inner side of the guide wheel (20) is designed as a structure recessed inwardly.

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