Negative pressure down filling room

Abstract

The utility model relates to the technical field of down feather production, in particular to a negative pressure down feather filling room which not only can regulate and control the temperature and humidity in the down feather filling room, enable air in the room to flow and ensure that the working environment of workers is comfortable, but also can recycle drifting down feather and avoid down feather waste. Comprising a down filling room; the down filling system further comprises an adjusting mechanism, a recycling mechanism and a down storage mechanism, the adjusting mechanism is installed on the down filling room and used for adjusting the temperature and humidity in the down filling room and controlling opening and closing of a channel of the recycling mechanism, and the working recycling mechanism of a fan in the down storage mechanism is installed on the down filling room and used for recycling drifting down. And the down storage mechanism is mounted on the recovery mechanism and is used for treating the collected down.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of down production, particularly to negative pressure down filling room. BACKGROUND

[0002] Down products have been widely used in people's daily life, including clothes, quilts, pillows and the like can be down products. The down filling room is a region for producing down products such as down jackets, down quilts and the like, and the down products need to go through multiple processes such as down filling, sealing, and down beating during production.

[0003] The existing down filling region is a down filling area of a down factory building, and a room-in-room is built in the factory building as a down filling room, which is divided from other sealing areas, down beating areas and the like. However, the down filling room has the following defects: 1. The down filling machine in the down filling room may cause the scattered down to float in the down filling room, which may cause respiratory tract, intestinal diseases, skin allergy, itching and the like of human body after long-term work in the down filling area, which is not conducive to the health of workers and affects work efficiency. 2. The dry air and static electricity in the down filling room may cause the down to float everywhere during the down filling process, resulting in unnecessary waste of down. SUMMARY

[0004] To solve the above technical problems, the utility model provides a negative pressure down filling room, which can not only control the temperature and humidity in the down filling room, make the air in the room flow, and improve the comfort of the working environment of workers, but also can recycle the floating down, so as to avoid the waste of down.

[0005] The negative pressure down filling room of the utility model, comprising a down filling room, further comprising an adjusting mechanism, a recycling mechanism and a down storage mechanism, the adjusting mechanism is installed on the down filling room and adjusts the temperature and humidity in the down filling room and controls the opening and closing of the recycling mechanism passage and the working of the fan in the down storage mechanism, the recycling mechanism is installed on the down filling room and recycles the floating down, and the down storage mechanism is installed on the recycling mechanism and processes the collected down. Workers perform down filling work in the down filling room, the temperature and humidity in the down filling room are adjusted by the adjusting mechanism, so that the workers are in a comfortable working environment, the recycling mechanism recycles and concentrates the floating down and transports it to the down storage mechanism, and the down storage mechanism collects and dusts the down.

[0006] As preferred, the down filling room comprises a room body, a grating plate and a cover plate, the bottom end of the room body is a square tube support, the inside of the room body is provided with a working bin, the grating plate is installed above the square tube support at the bottom end of the room body, the cover plate is installed above the square tube support, and a plurality of small squares are arranged in the square tube support.

[0007] As preferred, the recycling mechanism comprises multiple sets of inclined connecting plates, multiple sets of supporting and sucking down circular pipes, multiple sets of hoses, a main pipe and multiple sets of air cylinders, the lower part of the air cylinders is provided with valve plates, the length direction of the inclined connecting plates is provided with a plurality of notches, the notches are clamped on the square pipe support, the top end of the multiple sets of inclined connecting plates is connected with the top side of the small square of the square pipe support, the axial two sides of the supporting and sucking down circular pipe are respectively provided with inclined connecting plates and form a V-shaped opening, the multiple sets of hoses are respectively communicated with the inside of the multiple sets of supporting and sucking down circular pipes, the multiple sets of hoses are connected with the air compressor, the main pipe is installed on the house body and is communicated with the inside of the multiple sets of supporting and sucking down circular pipes, and the multiple sets of air cylinders are respectively installed above the communication position of the multiple sets of supporting and sucking down circular pipes and the main pipe. Down feather falling on the grid plate and the cover plate is sucked into the inclined connecting plate by the floor suction fan and enters the supporting and sucking down circular pipe through the down sucking hole. The hose is communicated with the air compressor, compressed air is delivered to the supporting and sucking down circular pipe through the hose, the down feather in the supporting and sucking down circular pipe is blown into the main pipe, and the worker controls the multiple sets of air cylinders through the display screen to adjust the communication state of the supporting and sucking down circular pipe and the main pipe, so that other supporting and sucking down circular pipes can obtain greater suction force of the floor suction fan.

[0008] As preferred, the two sides of the supporting and sucking down circular pipe are provided with a plurality of down sucking holes, the density of the down sucking holes far from the end of the main pipe is greater than that near the end of the main pipe, and the down sucking holes are located at the upper end of the bottom of the inclined connecting plate.

[0009] As preferred, the down storing mechanism comprises a shell, a floor suction fan, a down collecting box, a first cloth bag, a down collecting small fan and a down collecting small fan. The inside of the shell is provided with a cavity, the floor suction fan is installed in the cavity of the shell and is communicated with the inside of the main pipe, the down collecting box is installed in the cavity of the shell and is communicated with the inside of the floor suction fan, the first cloth bag is installed on the shell, the down collecting small fan is installed in the cavity of the shell and is communicated with the inside of the down collecting box, and the second cloth bag is installed in the cavity of the house body and is communicated with the output end of the down collecting small fan. The down feather in the main pipe is delivered to the down collecting box by the floor suction fan to be collected, the down feather in the down collecting box is delivered to the second cloth bag by the down collecting small fan to be collected, and the first cloth bag is arranged to facilitate ventilation and avoid dust rising.

[0010] As preferred, the adjusting mechanism comprises a control cabinet, a display screen, an air conditioner, multiple sets of air exchange fans and multiple sets of humidifiers, the bottom end of the control cabinet is connected with the work surface, the display screen is installed on the control cabinet, the multiple sets of air exchange fans are all installed at the top end of the house body, the multiple sets of humidifiers are all installed at the inner side of the top end of the house body, the control cabinet is provided with a PLC and an electromagnetic valve; the floor suction fan, the down collecting small fan, the air exchange fan and the humidifier are all connected and controlled by the PLC, and the air cylinder is connected with the electromagnetic valve and is controlled by the PLC. The worker controls the multiple sets of devices such as the air conditioner and the lighting in the working chamber of the house body through the display screen, controls the opening of the multiple sets of air exchange fans through the display screen, facilitates the delivery of fresh air to the working chamber of the house body, sets the multiple sets of humidifiers through the display screen and adjusts the humidity of the air through the PLC.

[0011] As preferred, the cover plate is provided with a through hole, and the floating flock can be sucked into the branch flock suction pipe through the through hole and then sent to the recycling mechanism.

[0012] As preferred, the filling house is provided with an automatic feeding machine and a flock filling machine, the automatic feeding machine is arranged above the cover plate, the flock filling machine is arranged above the cover plate, and the flock output end of the automatic feeding machine is connected to the input end of the flock filling machine.

[0013] Compared with the prior art, the beneficial effects of the utility model are that: the staff carries out the flock filling work in the filling house, adjusts the temperature and humidity in the filling house through the adjusting mechanism, so that the staff is in a comfortable working environment, the recycling mechanism collects and transports the scattered down into the storage mechanism, and the storage mechanism collects the flock and recycles the flock. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the axonometric structure schematic view of the utility model;

[0015] Figure 2 is the structure schematic view of the filling house after removing the shell of the utility model;

[0016] Figure 3 is the inclined connecting plate, branch flock suction pipe and main pipeline partial connection structure schematic view of the utility model;

[0017] Figure 4 is the front view sectional structure schematic view of the storage mechanism of the utility model;

[0018] Figure 5 is the structure schematic view of the filling house after removing the shell of the utility model in the use state.

[0019] Markings in the drawings: 01, filling house; 11, house body; 112, square pipe support; 12, grating plate; 13, cover plate; 14, automatic feeding machine; 15, flock filling machine; 02, adjusting mechanism; 21, control cabinet; 22, display screen; 23, fan; 24, humidifier; 03, recycling mechanism; 31, inclined connecting plate; 310, notch; 32, branch flock suction pipe; 320, flock suction hole; 33, hose; 34, main pipeline; 35, air cylinder; 04, storage mechanism; 41, machine shell; 42, floor suction fan; 43, flock collecting box; 44, first cloth bag; 45, flock collecting small fan; 46, second cloth bag. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] As Figures 1-5 shown, the negative pressure down feather filling room, including the down feather filling room 01, also includes adjusting mechanism 02, recycling mechanism 03 and storage mechanism 04, adjusting mechanism 02 is installed on the down feather filling room 01 and adjusts the temperature and humidity in the down feather filling room, recycling mechanism 03 is installed on the down feather filling room 01 and the scattered down feather recycling, storage mechanism 04 is installed on recycling mechanism 03 and the collected down feather is handled.

[0022] As Figure 2 shown, the down feather filling room 01 includes the house body 11, the grid plate 12, the cover plate 13, the bottom end of the house body 11 is the square tube support 112, the inside of the house body 11 is provided with the working bin, the grid plate 12 is installed above the square tube support 112 of the bottom end of the house body 11, the cover plate 13 is installed above the square tube support 112, the square tube support 112 is provided with a plurality of small squares.

[0023] As Figures 1-5 shown, the recycling mechanism 03 includes a plurality of inclined connecting plates 31, a plurality of supporting and sucking down feather circular pipes 32, a plurality of hoses 33, a main pipeline 34 and a plurality of air cylinders 35, the valve plate is arranged below the air cylinder 35, a plurality of notches 310 are arranged in the length direction of the inclined connecting plate 31, the notch 310 is clamped on the square tube support 112, the top end of the plurality of inclined connecting plates 31 is connected with the top side of the small square of the square tube support 112, the supporting and sucking down feather circular pipe 32 is provided with the inclined connecting plate 31 on both sides of the axial direction and forms the V-shaped opening, the V-shaped structure is convenient for the fallen down feather to be collected to the sucking hole at the through hole of the grid and the cover plate 13 above the supporting and sucking down feather circular pipe 32, a plurality of hoses 33 are respectively communicated with the inside of the plurality of supporting and sucking down feather circular pipes 32, the plurality of hoses 33 are connected with the air compressor, the main pipeline 34 is installed on the house body 11 and is communicated with the inside of the plurality of supporting and sucking down feather circular pipes 32, a plurality of air cylinders 35 are respectively installed above the communication place of the plurality of supporting and sucking down feather circular pipes 32 and the main pipeline 34; a plurality of sucking holes 320 are arranged on both sides of the supporting and sucking down feather circular pipe 32, the density of the sucking hole far from the main pipeline 34 end is greater than that near the main pipeline 34 end, the sucking hole 320 is located on the upper end of the bottom of the inclined connecting plate 31; the structure is beneficial to the sucking of the down feather far from the main pipeline 34 end above the supporting and sucking down feather circular pipe 32.

[0024] As Figure 4 shown, the storage mechanism 04 includes the machine shell 41, the ground suction fan 42, the down feather collecting box 43, the first cloth bag 44, the down feather collecting small fan 45 and the down feather collecting small fan 45, the inside of the machine shell 41 is provided with the cavity, the ground suction fan 42 is installed in the cavity of the machine shell 41 and is communicated with the inside of the main pipeline 34, the down feather collecting box 43 is installed in the cavity of the machine shell 41 and is communicated with the inside of the ground suction fan 42, the first cloth bag 44 is installed on the machine shell 41, the down feather collecting small fan 45 is installed in the cavity of the machine shell 41 and is communicated with the inside of the down feather collecting box 43, the second cloth bag 46 is installed in the cavity of the house body 11 and is communicated with the output end of the down feather collecting small fan 45.

[0025] As Figures 1-5 shown, the adjusting mechanism 02 includes a control cabinet 21, a display screen 22, an air conditioner, a plurality of ventilation fans 23 and a plurality of humidifiers 24, the bottom end of the control cabinet 21 is connected with the working surface, the display screen 22 is installed on the control cabinet 21, the plurality of ventilation fans 23 are all installed on the top end of the house body 11, the plurality of humidifiers 24 are all installed on the inner side of the top end of the house body 11, the control cabinet 21 is provided with a PLC and a solenoid valve; the floor suction fan 42, the down feather collecting small fan 45, the ventilation fan 23 and the humidifier are all connected and controlled by the PLC, and the air cylinder 35 is connected to the solenoid valve and controlled by the PLC.

[0026] As Figure 5 shown, it is a use state diagram of the negative pressure down feather filling room, the down feather filling room 01 is provided with an automatic feeding machine 14 and a down feather filling machine 15, the automatic feeding machine 14 is arranged above the cover plate 13, the down feather filling machine 15 is arranged above the cover plate 13, and the down feather output end of the automatic feeding machine 14 is connected to the input end of the down feather filling machine 15.

[0027] When working, first, the staff controls a plurality of devices such as the air conditioner, the lighting, the humidifier 24 and the ventilation fan 23 in the working bin of the house body 11 through the display screen 22, the ventilation fan 23 sends fresh air into the bin, the down feather storage mechanism is started, the floor suction fan 42 starts to work, the plurality of humidifiers 24 are controlled through the display screen 22 to adjust the humidity of the air, the staff enters the working bin of the house body 11, and the automatic feeding machine 14 and the down feather filling machine 15 are started to fill down feather to the cutting piece, when filling down feather, the broken feather falling on the cover plate 13 and the grating plate 12 is sucked into the branch suction down feather circular pipe 32 through the floor suction fan 42 and the suction down feather hole 320, the air compressor is connected to the outside of the hose 33, the compressed air is sent to the branch suction down feather circular pipe 32 through the hose 33, the down feather in the branch suction down feather circular pipe 32 is blown into the main pipeline 34, the staff can selectively control different air cylinders 35 to control the air cylinder 35 in the area with less broken feather to close the branch suction down feather circular pipe 32 and the main pipeline 34 through the display screen 22, the suction force of the branch suction down feather circular pipe 32 in other areas is realized, the negative pressure is adjusted, and the collection of the broken feather in the area is accelerated, the down feather in the main pipeline 34 is sent to the down feather collecting box 43 for collection by the floor suction fan 42, and the down feather in the down feather collecting box 43 is sent to the second cloth bag 46 for collection by the down feather collecting small fan 45, the first cloth bag 44 is arranged to facilitate ventilation and avoid dust rising.

[0028] The preferred embodiments of the present application are described above, it should be noted that, for those skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection scope of the present application.

Claims

1. A negative pressure down filling room, comprising a down filling room (01); characterized in that, It also includes an adjustment mechanism (02), a recycling mechanism (03), and a down storage mechanism (04). The adjustment mechanism (02) is installed on the down filling room (01) and adjusts the temperature and humidity inside the down filling room and controls the opening and closing of the channel of the recycling mechanism (03) and the operation of the fan inside the down storage mechanism (04). The recycling mechanism (03) is installed on the down filling room (01) and collects the scattered down. The down storage mechanism (04) is installed on the recycling mechanism (03) and processes the collected down.

2. The negative pressure down-filled chamber as described in claim 1, characterized in that, The down filling room (01) includes a room body (11), a grid plate (12), and a cover plate (13). The bottom of the room body (11) is a square tube support (112). The room body (11) has a working compartment inside. The grid plate (12) is installed above the square tube support (112) at the bottom of the room body (11). The cover plate (13) is installed above the square tube support (112). The square tube support (112) has several small squares inside.

3. The negative pressure down-filled chamber as described in claim 2, characterized in that, The recycling mechanism (03) includes multiple sets of inclined connecting plates (31), multiple sets of suction tubes (32), multiple sets of hoses (33), a main pipe (34), and multiple sets of cylinders (35). A valve plate is installed below each cylinder (35). The inclined connecting plate (31) has several slots (310) along its length. The slots (310) are engaged with the square tube support (112). The top of the multiple sets of inclined connecting plates (31) is aligned with the top side of the small squares of the square tube support (112). The side connection, the axial sides of the lint-absorbing round tube (32) are respectively equipped with inclined connecting plates (31) and form a V-shaped opening, the multiple sets of hoses (33) are respectively connected to the interior of the multiple sets of lint-absorbing round tubes (32), the multiple sets of hoses (33) are connected to the air compressor, the main pipe (34) is installed on the room body (11) and is connected to the interior of the multiple sets of lint-absorbing round tubes (32), and the multiple sets of cylinders (35) are respectively installed above the connection between the multiple sets of lint-absorbing round tubes (32) and the main pipe (34).

4. The negative pressure down-filled chamber as described in claim 3, characterized in that, The suction tube (32) Several lint-absorbing holes (320) are provided on both sides. The density of lint-absorbing holes at the end away from the main pipe (34) is greater than that at the end near the main pipe (34). The lint-absorbing holes (320) are located at the upper end of the bottom of the inclined connecting plate (31).

5. The negative pressure down-filled chamber as described in claim 3, characterized in that, The down collection mechanism (04) includes a housing (41), a ground suction fan (42), a down collection box (43), a first cloth bag (44), a down collection fan (45), and a down collection fan (46). The housing (41) has an internal cavity. The ground suction fan (42) is installed in the cavity of the housing (41) and is connected to the inside of the main pipe (34). The down collection box (43) is installed in the cavity of the housing (41) and is connected to the inside of the ground suction fan (42). The first cloth bag (44) is installed on the housing (41). The down collection fan (45) is installed in the cavity of the housing (41) and is connected to the inside of the down collection box (43). The second cloth bag (46) is installed in the cavity of the room (11) and is connected to the output end of the down collection fan (45).

6. The negative pressure down-filled chamber as described in claim 5, characterized in that, The regulating mechanism (02) includes a control cabinet (21), a display screen (22), an air conditioner, multiple sets of ventilation fans (23) and multiple sets of humidifiers (24). The bottom of the control cabinet (21) is connected to the working surface. The display screen (22) is installed on the control cabinet (21). Multiple sets of ventilation fans (23) are installed on the top of the room (11). Multiple sets of humidifiers (24) are installed on the inner side of the top of the room (11). The control cabinet (21) is equipped with a PLC and a solenoid valve. The floor suction fan (42), the small dust collector fan (45), the ventilation fan (23) and the humidifier are all connected to and controlled by the PLC. The cylinder (35) is connected to the solenoid valve and controlled by the PLC.

7. The negative pressure down-filled chamber as described in claim 2, characterized in that, It also includes through holes on the cover plate (13).

8. The negative pressure down-filled chamber as described in claim 1, characterized in that, The filling room (01) is equipped with an automatic feeder (14) and a filling machine (15). The automatic feeder (14) is placed above the cover plate (13), and the filling machine (15) is placed above the cover plate (13). The down output end of the automatic feeder (14) is connected to the input end of the filling machine (15).

Images