Quick plug-in type combined wire harness matched with heavy truck
By designing a quick-connect modular wiring harness and utilizing the male and female connectors of the main and branch harnesses, the problem of frequent design of wiring harnesses for heavy-duty trucks is solved, achieving rapid connection and high versatility of the wiring harness.
Patent Information
- Application Number
- CN202422972448.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Due to the different locations of various components and the different lengths of the entire vehicle, the wiring harnesses of heavy-duty trucks need to be redesigned frequently, which is a complicated and non-universal design process.
Design a quick-connect modular wire harness with standard-spacing connectors on the main harness. The starting end of the branch harness is a female connector, and the male connector is fixed to the main harness by a threaded connection. The male and female connectors are plugged in to achieve connection, simplifying the wire harness design.
It enables rapid connection and reliability of wiring harnesses, improves the commonality rate of parts, and reduces design changes caused by changes in vehicle layout or overall length.
Smart Images

Figure CN223757781U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a whole vehicle cable wire harness matched with heavy duty truck, in particular to a quick plug-in type combined wire harness matched with heavy duty truck, and belongs to the technical field of heavy duty truck electrical components. BACKGROUND
[0002] The heavy duty truck needs a large number of wire harnesses to connect various circuit elements, which are generally composed of roof wire harness, top cabinet wire harness, cab wire harness, front chassis wire harness, rear chassis wire harness and tail chassis wire harness, etc. UTILITY MODEL CONTENTS
[0003] The utility model aims to design a quick plug-in type combined wire harness matched with heavy duty truck to form the whole vehicle wire harness in the form of several wire harnesses, reduce the number of newly developed parts, reduce the demand for newly developed parts, and improve the generalization rate.
[0004] The utility model is realized by the following technical solutions:
[0005] A quick plug-in type combined wire harness matched with heavy duty truck comprises a main wire harness 6 and a roof sub-wire harness 1, a top cabinet sub-wire harness 2, a cab sub-wire harness 3, a front chassis sub-wire harness I 4 and a rear chassis sub-wire harness II 5.
[0006] The female head comprises a shell 11, an outer shell 12, a spring 13, a positioning bead 14 and a female terminal 15, the female terminal 15 is installed in the inner cavity of the shell 11, the outer shell 12 is sleeved on the shell 11, the two are in sliding connection, the head of the shell 11 is provided with a step, the inner wall of the head of the outer shell 12 is provided with a step, the spring 13 is installed in the space formed by the cooperation of the two steps, the positioning bead 14 is installed on the outer wall of the inner cavity of the shell 11 in which the female terminal 15 is installed, and can slide in the radial direction but not come out, the tail inner wall of the outer shell 12 is also provided with a step, the root of the step is smoothly transitioned, the sub-wire harness is press-fitted in the shell 11, and the wire harness is connected with the internal female terminal 15;
[0007] The male connector comprises a male connector shell 22 and a male terminal 24, the male terminal 24 is installed in the inner cavity of the male connector shell 22, a positioning groove 21 is formed on the outer edge of the head of the male connector shell 22 and is matched with the positioning bead 14 of the female connector, a mounting thread 23 is formed on the tail of the male connector shell 22, the head of the male connector is matched with the inner cavity of the female connector, and the female terminal 15 is matched with the male terminal 24; the male connector is fixed on the shell of the main wire harness 6 in a threaded connection mode through the mounting thread 23, and the inner part of the wire harness is connected with the male terminal 24.
[0008] The utility model discloses convenient and reliable connection, and the universality is higher. BRIEF DESCRIPTION OF DRAWINGS
[0009] Figure 1 It is the schematic diagram of the utility model;
[0010] Figure 2 It is the appearance view (upper) and the structure schematic diagram (lower) of female connector;
[0011] Figure 3 It is the appearance view (upper) and the structure schematic diagram (lower) of male connector;
[0012] Figure 4 It is the structure schematic diagram of male and female connector. DETAILED DESCRIPTION
[0013] The utility model provides a kind of matching heavy-duty truck's quick plug-in type combination wire harness, and its characteristics are as shown in Figure 1 Wire harness is constituted by main wire harness 6 and roof branch wire harness 1, top cabinet branch wire harness 2, cab branch wire harness 3, chassis front branch wire harness I 4, chassis rear branch wire harness II 5 etc.. Main wire harness only needs to customize length, and standard interval is set on main wire harness, and plug-in port is set every standard interval for the plug-in of each branch wire harness, which can be applied to all heavy-duty trucks with the same wheelbase, without the need for design changes according to configuration again;Each branch wire harness is designed for each specific component, and the same configuration item for different wheelbase can be recycled using branch wire harness, according to the location of each configuration on the vehicle, plug into the corresponding position of main wire harness.
[0014] According to the specific total length of the vehicle model, standard interval is set, plug-in is set every standard interval on main wire harness, the plug-in head structure on main wire harness is male head, and the starting end of branch wire harness is also provided with plug-in, and the plug-in head structure on branch wire harness is female head. Figure 2, specifically by the shell 11, the shell 12, the spring 13, the positioning bead 14, the female terminal 15. Among them, the branch wire harness is pressed into the shell 11, the wire harness is connected with the internal female terminal 15, the shell 12 can be moved backward (the direction shown in the drawing is left) by pressing the spring 13, after moving backward to the front opening structure and passing the positioning bead 14, the positioning bead 14 can move outward, after releasing the shell 12, the shell 12 can be reset under the action of the spring 13, and the positioning bead 14 is pressed back to the inside. The structure of the male head is seen from Figure 3 , specifically by the male head shell 22 and the male terminal 24, wherein the male head shell 22 is provided with a positioning groove 21 and a mounting thread 23, the male head is fixed on the main wire harness 6 shell in a threaded connection mode through the mounting thread 23, and the internal branch of the wire harness is connected with the male terminal 24. When the male head and the female head are connected, the branch wire harness is held, the shell 12 of the female head is pushed backward, the central axis of the male head is aligned with the central axis of the female head, the branch wire harness is pushed forward, the female head is sleeved on the male head, the female head is completely aligned with the male head (the positioning bead is completely matched with the positioning groove of the male head), and the connection is completed (the shell 12 of the female head is released). Figure 4 )。
[0015] The utility model discloses a few wire harnesses are combined to form the whole vehicle wire harness, so that the universal rate of parts is improved, and the design change caused by the arrangement change or total length change of the heavy load truck is reduced.
Claims
1. A quick plug-in combination wiring harness for matching heavy duty trucks, characterized in that: The main wire harness (6) and the roof branch wire harness (1), the top cabinet branch wire harness (2), the cab branch wire harness (3), the chassis front part branch wire harness I (4) and the chassis front part branch wire harness II (5) are provided with connectors at every standard interval, the connector structure of the main wire harness is a male head, and the starting end of the branch wire harness is also provided with a connector, the connector structure of the branch wire harness is a female head, and the main wire harness and the branch wire harness are connected through the male head and the female head of the connector.
2. The matching heavy-duty truck quick plug-in combined wire harness according to claim 1, characterized in that: The female head comprises a shell (11), an outer shell (12), a spring (13), a positioning bead (14) and a female terminal (15), the female terminal (15) is installed in the inner cavity of the shell (11), the outer shell (12) is sleeved on the shell (11) and is in sliding connection with the shell (11), the head end of the shell (11) is provided with a step, the head end inner wall of the outer shell (12) is provided with a step, the spring (13) is installed in the space formed by the cooperation of the two steps, the positioning bead (14) is installed on the outer wall of the inner cavity of the shell (11) where the female terminal (15) is installed and can slide in the radial direction but not come out, the tail end inner wall of the outer shell (12) is also provided with a step, the root of the step is smoothly transitioned, the branch wire harness is press-fitted in the shell (11), and the wire harness is connected with the female terminal (15) in the inner cavity; The male head comprises a male head shell (22) and a male terminal (24), the male terminal (24) is installed in the inner cavity of the male head shell (22), the head end outer edge of the male head shell (22) is provided with a positioning groove (21) matched with the positioning bead (14) of the female head, the tail end is provided with a mounting thread (23), the head end of the male head is matched with the inner cavity of the female head, and the female terminal (15) is matched with the male terminal (24); the male head is fixed on the outer shell of the main wire harness (6) in a threaded connection mode through the mounting thread (23), and the wire harness inner part is connected with the male terminal (24).