Multi-mode winding and embedding all-in-one machine
By designing a multi-mold winding and embedding integrated machine, and using components such as servo motors, lead screws, and rotary disks, the machine enables multi-variety fixed production and rapid mold replacement. This solves the problems of large workload and high cost in equipment modification in existing technologies, and enables the production of various stators. It is flexible, has a wide range of applications, solves the problem of difficult equipment modification in existing technologies, and improves production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202423269884.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing integrated winding and embedding machines require significant modification work, high costs, and occupy considerable space when producing small batches of stators of various varieties, making them inflexible for adapting to multi-variety production.
A multi-mold winding and embedding integrated machine was designed, including a frame, winding mechanism, turntable, embedding mechanism, mold changing mechanism, and mold adjustment mechanism. The winding center and radius are adjusted by servo motors, lead screws, slide rails, and synchronous belt transmission components, and the mold is quickly changed by the turntable and translation components.
It enables flexible production of various stators, adapts to the needs of small batches and multiple varieties, reduces equipment costs, and improves production efficiency and equipment utilization.
Smart Images

Figure CN223758148U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor stator manufacturing technical field especially relates to a one machine multi -mode's winding and embedding integrated machine. BACKGROUND
[0002] In the stator production manufacturing process, stator needs to go through paper insertion, winding, wire embedding, shaping, wire binding etc. process. At present, in order to improve production efficiency, paper insertion, winding, wire embedding are integrated into one and made into winding and embedding integrated machine. However, manufacturers often encounter small batch multi -variety stator production order in production, generally one winding and embedding integrated machine can only produce single variety stator, if the original winding and embedding integrated machine is reequipped, due to the structure of winding and embedding integrated machine is huge and complex, the reequipping workload is big, and the operation is difficult, if multiple winding and embedding integrated machines are purchased, not only the equipment cost is increased, but also the workshop space is occupied. Therefore, a one machine multi -mode's winding and embedding integrated machine needs to be researched and developed. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a one machine multi -mode's winding and embedding integrated machine to overcome the deficiencies in prior art.
[0004] In order to solve the above technical problem, the technical scheme of the utility model is as follows: a one machine multi -mode's winding and embedding integrated machine, including frame, winding mechanism, carousel, wire embedding mechanism, die changing mechanism, the base middle part of frame is equipped with carousel base, the carousel base is cross type, and one paper insertion mechanism is arranged below each end of carousel base, and wire embedding mechanism is arranged below the other end, the carousel is arranged above carousel base and is rotatably connected with carousel base, and wire cup mould is arranged at the both ends of carousel, the winding mechanism is arranged on the upper frame of frame and is located on the opposite side of wire embedding mechanism and is used for winding, the wire embedding mechanism is equipped with upper stator pressing mechanism, the upper stator pressing mechanism is arranged on the upper frame and is used for pressing stator and positioning stator center, the die changing mechanism is arranged on one side of wire embedding mechanism and is used for replacing wire embedding mould, and wire embedding mould is arranged on the die changing mechanism and corresponds to each paper insertion mechanism, and the winding mechanism is equipped with die adjusting mechanism, and the die adjusting mechanism is used for adjusting winding center and winding radius of winding mechanism.
[0005] Further, the one-machine multi-mold winding embedding all-in-one machine described above, the winding mechanism comprises a winding seat plate, a winding fly, a winding mold, a winding arm, the winding fly is connected with the winding drive arranged on the winding seat plate, the winding arm is arranged on one side of the winding fly, the winding mold is arranged below the winding fly, and two oppositely arranged winding plates are comprised; the mold adjusting mechanism comprises an adjusting assembly one, the adjusting assembly one comprises a servo motor, a lead screw one and a slide rail one, the top of the upper frame is provided with a sliding seat, the middle part of the sliding seat is provided with a sliding groove, the two sides of the sliding groove are provided with the slide rail one, the servo motor is arranged on the sliding seat and connected with the lead screw one through a synchronous belt transmission part one, the lead screw one is provided with a moving nut seat in sliding connection therewith, the winding seat plate is connected with the moving nut seat and in sliding connection with the slide rail one, and the two sides below the winding seat plate are provided with reinforcing seats.
[0006] Further, the one-machine multi-mold winding embedding all-in-one machine described above, the mold adjusting mechanism further comprises an adjusting assembly two, the adjusting assembly two is arranged on the moving nut seat and comprises a lead screw two, a guide rod, a connecting rod and a connecting cylinder, the winding mold is arranged on a mold seat plate, the middle part below the mold seat plate is provided with the lead screw two, the two sides of the lead screw two are provided with the guide rod, and two winding plates are symmetrically arranged at the two ends of the lead screw two; rotating the lead screw two, the two winding plates are relatively close to or relatively far away from each other; one side of the lead screw two is provided with the connecting rod in movable connection therewith, one end of the connecting rod is provided with a connecting head, the connecting head is provided with a groove for inserting the lead screw two, the connecting rod body is square-shaped, is inserted in a rotating sleeve and in sliding connection with the rotating sleeve, and the rotating sleeve is connected with the servo motor through a synchronous belt transmission part two and a synchronous belt transmission part one; the connecting cylinder is provided with two parts, is symmetrically arranged on the two sides of the connecting rod, is fixed at the lower end of the moving nut seat, and the output end of the connecting cylinder is provided with a moving plate; one end of the connecting rod is inserted in the middle part of the moving plate and in rotary connection with the moving plate, and the other end is supported by a support bearing through the rotating sleeve.
[0007] Further, the one-machine multi-mold winding embedding all-in-one machine described above, the mold adjusting mechanism further comprises a mold warehouse and a translation assembly, the translation assembly is arranged above the base and used for driving the mold warehouse to move, the mold warehouse comprises a support and a rotating disc, the support is arranged on the translation assembly, the bottom of the rotating disc is provided with a slewing bearing and is in rotary connection with the support through the slewing bearing, the outer part of the upper end of the support is provided with a limiting handle, the limiting handle can limit the rotation of the rotating disc, and the wire embedding mold is uniformly arranged along the circumference of the rotating disc.
[0008] Further, the one-machine multi-mold winding embedding integrated machine, the circumference of the rotating disc is provided with a plurality of warehouse positions for placing the embedding line mold, and each warehouse position is provided with a U-shaped groove one, the embedding line mechanism is provided with a U-shaped groove two matched with the U-shaped groove one, and the sliding groove of the U-shaped groove two is parallel to the moving direction of the translation assembly, when the mold is changed, the opening ends of the U-shaped groove one and the U-shaped groove two are butt jointed; the two sides of the U-shaped groove one are provided with two oppositely arranged pressure sliding plates, the inner side lower end of the pressure sliding plate is provided with a groove, the groove and the top surface of the rotating disc form a sliding way one, the two sides of the U-shaped groove two are provided with a sliding way two corresponding to the sliding way one, and the two sides of the top of the embedding line mold are provided with a sliding part with a notch, the sliding part is inserted in the sliding way one and is in sliding connection with the sliding way one and the sliding way two.
[0009] Further, the one-machine multi-mold winding embedding integrated machine, the embedding line mold includes an upper end plate, a lower end plate and a push rod, the push rod is inserted in the middle part of the upper end plate and the lower end plate and is in sliding connection with the upper end plate and the lower end plate, a pusher is installed at the lower end of the push rod, the pusher includes a push rod disc and a plurality of push rod strips arranged on the push rod disc, the push rod disc is arranged above the lower end plate, and a middle support sleeve in sliding connection with the push rod strip is further arranged in the middle part of the plurality of push rod strips, and the middle support sleeve is connected with the guide strip buckle.
[0010] Further, the one-machine multi-mold winding embedding integrated machine, the bottom outside of the push rod is provided with an I-shaped groove connected with the driving unit of the embedding line mechanism, and the top is provided with a T-shaped groove connected with the line cup mold, the push rod is clamped with the driving unit through the I-shaped groove and is clamped with the line cup mold through the T-shaped groove, the top of the upper end plate is provided with an E-shaped plug-in plate inserted in the T-shaped groove and the guide strip buckle, and the plug-in plate is used to prevent the push rod and the guide strip buckle from falling. Wherein, the line cup mold is provided with a clamping part connected with the T-shaped groove and the guide strip buckle, the two ends of the clamping part connected with the guide strip buckle are provided with arc horn-shaped openings, and the clamping part connected with the T-shaped groove is a circular bolt.
[0011] Further, the one-machine multi-mold winding embedding integrated machine, the driving unit includes a driving plate and a connecting shaft sleeve, the lower end of the connecting shaft sleeve is inserted in the driving plate and is fixedly connected with the driving plate, the insertion shaft section of the connecting shaft sleeve is provided with a key groove, a limiting key plate is further fixed above the driving plate, the end of the limiting key plate is provided with a protruding limiting key, the limiting key is inserted in the key groove and positions the installation direction of the connecting shaft sleeve.
[0012] Further, the one-machine multi-mode winding embedding integrated machine, the embedding mechanism includes the lower support plate, the middle support plate and the upper support plate which are arranged from bottom to top, the lower support plate is used for supporting the lower end plate, and the open sliding groove one is arranged on the lower support plate, the two sides of the open sliding groove one are provided with the pressing plate one which is pressed on the upper side of the lower end plate, the middle support plate is used for supporting the middle support plate sleeve, and the open sliding groove two is arranged on the middle support plate sleeve, the two sides of the open sliding groove two are provided with the pressing plate two which is pressed on the upper side of the middle support plate sleeve, and the upper support plate is used for supporting the upper end plate, and the U-shaped groove two is arranged on the upper support plate, and the two sides of the arc-shaped part of the U-shaped groove two are provided with the pressing plate three which is pressed on the upper side of the upper end plate.
[0013] Further, the one-machine multi-mode winding embedding integrated machine, the embedding mechanism includes the lower support plate, the middle support plate and the upper support plate which are arranged from bottom to top, the lower support plate is used for supporting the lower end plate, and the open sliding groove one is arranged on the lower support plate, the two sides of the open sliding groove one are provided with the pressing plate one which is pressed on the upper side of the lower end plate, the middle support plate is used for supporting the middle support plate sleeve, and the open sliding groove two is arranged on the middle support plate sleeve, the two sides of the open sliding groove two are provided with the pressing plate two which is pressed on the upper side of the middle support plate sleeve, and the upper support plate is used for supporting the upper end plate, and the U-shaped groove two is arranged on the upper support plate, and the two sides of the arc-shaped part of the U-shaped groove two are provided with the pressing plate three which is pressed on the upper side of the upper end plate.
[0014] Compared with the prior art, the one-machine multi-mode of the utility model, can realize the production of various stators, can adapt to small batch multi-specification stator production, good flexibility, wide range of use, and convenient and fast mold changing, saves the cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description only are some embodiments in the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0016] Figure 1 It is the structure schematic view of the one-machine multi-mode winding embedding integrated machine of the utility model;
[0017] Figure 2 It is the winding mechanism and the schematic diagram of the mold adjusting mechanism of the one-machine multi-mode winding embedding integrated machine of the utility model Figure 1 ;
[0018] Figure 3 It is the winding mechanism and the schematic diagram of the mold adjusting mechanism of the one-machine multi-mode winding embedding integrated machine of the utility model Figure 1 ;
[0019] Figure 4 It is the A local enlarged structure schematic view of Figure 3 ;
[0020] Figure 5 It is the winding mechanism schematic view of the one-machine multi-mode winding embedding integrated machine of the utility model;
[0021] Figure 6 It is the bottom structure schematic view of the winding and embedding integrated machine of one machine multiple modes of the utility model;
[0022] Figure 7 It is the schematic view of the embedding mechanism and the die changing mechanism of the winding and embedding integrated machine of one machine multiple modes of the utility model;
[0023] Figure 8 It is the bottom structure schematic view of the winding and embedding integrated machine of one machine multiple modes of the utility model; Figure 7 The partial schematic view of Figure 1 ;
[0024] Figure 9 It is the bottom structure schematic view of the winding and embedding integrated machine of one machine multiple modes of the utility model; Figure 7 The partial schematic view of Figure 2 ;
[0025] Figure 10 It is the B partial enlarged structure schematic view of the winding and embedding integrated machine of one machine multiple modes of the utility model; Figure 9
[0026] It is the bottom structure schematic view of the winding and embedding integrated machine of one machine multiple modes of the utility model; Figure 11 In the figure: 1, rack; 11, base; 12, turntable base; 13, upper frame; 14, sliding seat;
[0027] 2, winding mechanism; 21, winding seat plate; 22, winding fly; 23, winding die; 231, winding plate; 24, winding arm; 25, die seat plate;
[0028] 3, turntable; 31, wire cup die;
[0029] 4, embedding mechanism; 41, U-shaped groove two; 411, slide two; 42, driving plate; 43, connecting shaft sleeve; 431, key groove; 44, limiting plugboard; 45, lower support plate; 46, middle support plate; 47, upper support plate; 48, pressing plate one; 49, pressing plate two; 410, pressing plate three;
[0030] 5, die changing mechanism; 51, embedding die; 511, upper end plate; 512, lower end plate; 513, push rod; 5131, I-shaped groove; 5132, T-shaped groove; 514, pusher; 515, middle support sleeve; 516, guide bar buckle; 517, plugboard; 52, die warehouse; 521, support; 522, rotating disc; 523, U-shaped groove one; 525, limiting handle; 526, pressing slide plate; 527, slide one; 53, translation assembly; 531, slide rail two; 532, buffer; 533, fixed seat;
[0031] 6, paper inserting mechanism; 7, upper pressure stator mechanism;
[0032]
[0033] 8. Mold adjustment mechanism; 81. Adjustment component one; 811. Servo motor; 812. Lead screw one; 813. Slide rail one; 814. Synchronous belt drive component one; 815. Moving nut seat; 816. Reinforcing seat; 82. Adjustment component two; 821. Lead screw two; 822. Guide rod; 823. Connecting rod; 8231. Connector; 824. Connecting cylinder; 825. Rotating sleeve; 826. Synchronous belt drive component two; 827. Moving plate; 828. Support bearing seat;
[0034] 9. Wire clamping and cutting mechanism; 91. Wire clamping assembly; 92. Wire cutting assembly. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Example 1
[0037] like Figures 1-11 As shown, a multi-mold winding and embedding integrated machine includes a frame 1, a winding mechanism 2, a turntable 3, an embedding mechanism 4, and a mold changing mechanism 5. A turntable base 12 is located in the middle of the base 11 of the frame 1. The turntable base 12 is cross-shaped, with a paper insertion mechanism 6 located below three of its ends and an embedding mechanism 4 located below the other end. The turntable 3 is positioned above the turntable base 12 and rotatably connected to it. The turntable 3 is also locked in position to the turntable base 12 by a locking cylinder. Wire cup molds 31 are located at both ends of the turntable 3. The winding mechanism 2 is located on the upper frame 13 of the frame 1, opposite the embedding mechanism 4. For winding, an upper pressing stator mechanism 7 is provided above the winding mechanism 4. The upper pressing stator mechanism 7 is located on the upper frame 13 and is used to press the stator and position the stator center. In this embodiment, the paper insertion mechanism 6 and the pressing stator mechanism 7 are existing technologies and will not be described in detail here. The mold changing mechanism 5 is located on one side of the winding mechanism 4 and is used to change the winding mold 51. The mold changing mechanism 5 is provided with a winding mold 51 that corresponds to each paper insertion mechanism 6. The winding mechanism 2 is provided with a mold adjusting mechanism 8. The mold adjusting mechanism 8 is used to adjust the winding center and winding radius of the winding mechanism 2. Through the setting of the mold changing mechanism 5 and the mold adjusting mechanism 8, different types of stators can be produced in one machine.
[0038] like Figures 6-7As shown, the die changing mechanism 5 further comprises a die magazine 52 and a translation assembly 53 arranged above the base 11 and configured to drive the die magazine 52 to move, the die magazine 52 comprises a support 521 arranged on the translation assembly 53 and a rotating disc 522 having a rotary bearing arranged at the bottom thereof and being rotatably connected to the support 521 via the rotary bearing, the support 521 is externally provided with a limiting knob 525 at the upper end thereof, the limiting knob 525 is configured to limit the rotation of the rotating disc 522, and the die line dies 51 are uniformly arranged along the circumference of the rotating disc 522.
[0039] As shown in Figures 6-11 the rotating disc 522 is provided with a plurality of magazine positions for placing the die line dies 51, and each of the magazine positions is provided with a U-shaped groove 523, the die line mechanism 4 is provided with a U-shaped groove 41 matched with the U-shaped groove 523, and the sliding groove of the U-shaped groove 41 is parallel to the moving direction of the translation assembly 53, and the opening ends of the U-shaped groove 523 and the U-shaped groove 41 are butted during die changing; the U-shaped groove 523 is provided with two oppositely arranged pressing sliding plates 526 at the two sides thereof, the inner side of the pressing sliding plate 526 is provided with a groove, the groove and the top surface of the rotating disc 522 form a sliding channel 527, the two sides of the U-shaped groove 41 are provided with a sliding channel 411 corresponding to the sliding channel 527, and the two sides of the top of the die line die 51 are provided with a sliding part with a notch, the sliding part is inserted into the sliding channel 527 and is slidably connected with the sliding channel 527 and the sliding channel 411. The movement of the die line die is guided by the sliding channel 527 and the sliding channel 411 to ensure smooth, fast and accurate die changing.
[0040] During die changing, the translation assembly 53 drives the die magazine 52 to move close to the die line mechanism 4, the opening ends of the U-shaped groove 523 of the empty magazine position and the U-shaped groove 41 are butted, the die line die 51 on the die line mechanism 5 is moved from the U-shaped groove 41 to the U-shaped groove 523, the die line die 51 is moved to the empty magazine position, and then the position of the die line die 51 on the rotating disc 522 is fixed by the index pin; then the rotating disc 522 is rotated, the to-be-used magazine position is rotated to the die line mechanism 4, the locking of the magazine position and the die line die 51 is solved, the selected die line die is pushed, the die line die 51 is moved from the U-shaped groove 523 to the U-shaped groove 41, and the die line die is moved to the die line mechanism 4 to realize the replacement of the die line die 51. The die changing mechanism 5 has simple structure and is convenient and fast to operate, can quickly realize the replacement of the die line die 51, improve the equipment utilization rate, and save cost.
[0041] As shown in Figures 7-11As shown, the wire embedding mold 51 comprises an upper end plate 511, a lower end plate 512, and a push rod 513, the push rod 513 is inserted in the middle of the upper end plate 511 and the lower end plate 512, and is in sliding connection with the upper end plate 511 and the lower end plate 512, and a pusher 514 is installed at the lower end of the push rod 513, the pusher 514 comprises a push rod disc and a plurality of push bars arranged on the push rod disc, the push rod disc is arranged above the lower end plate 512, and a middle support sleeve 515 in sliding connection is further arranged at the middle of the plurality of push bars, and the middle support sleeve 515 is connected with a guide bar buckle 516 located above the upper end plate 511. The wire embedding mold 51 has simple structure and can quickly realize the connection of the wire embedding mold 51, the driving unit and the wire cup mold 31.
[0042] In the above structure, the bottom outer side of the push rod 513 is provided with an I-shaped groove 5131 connected with the driving unit of the wire embedding mechanism 4, and the top is provided with a T-shaped groove 5132 connected with the wire cup mold 31, the push rod 513 is clamped with the driving unit through the I-shaped groove 5131 and is clamped with the wire cup mold 31 through the T-shaped groove 5132, and the top of the upper end plate 511 is provided with an E-shaped insertion plate 517 inserted in the T-shaped groove 5132 and the guide bar buckle 516, and the insertion plate 517 is used to prevent the push rod 513 and the guide bar buckle 516 from falling. Specifically, the wire cup mold 31 is provided with a clamping part connected with the T-shaped groove 5132 and the guide bar buckle 516, and the clamping part connected with the guide bar buckle 516 is provided with an arc-shaped horn-shaped opening at both ends, and the clamping part connected with the T-shaped groove 5132 is a circular bolt, so as to facilitate the connection of the wire embedding mold 51, the driving unit and the wire cup mold 31.
[0043] As shown in Figures 7-11 The driving unit comprises a driving plate 42 and a connecting shaft sleeve 43, the lower end of the connecting shaft sleeve 43 is inserted in the driving plate 42 and is fixedly connected with the driving plate 42, and a key groove 431 is arranged in the inserted shaft section of the connecting shaft sleeve 43, a limiting key plate 44 is further fixed above the driving plate 42, and a protruding limiting key is arranged at the end of the limiting key plate 44, the limiting key is inserted in the key groove 431 to position the installation direction of the connecting shaft sleeve 43.
[0044] As shown in Figures 6-9As shown, the wire embedding mechanism 4 further comprises a lower support plate 45, a middle support plate 46 and an upper support plate 47 arranged from bottom to top. The lower support plate 45 is used to support the lower end plate 52, and is provided with an open sliding groove I. The two sides of the open sliding groove I 451 are provided with a pressing plate I 48 which is pressed above the lower end plate 52. The middle support plate 46 is used to support the middle support sleeve 55, and is provided with an open sliding groove II. The two sides of the open sliding groove II are provided with a pressing plate II 49 which is pressed above the middle support sleeve 55. The upper support plate 47 is used to support the upper end plate 51, and is provided with a U-shaped groove II 41. The two sides of the arc-shaped part of the U-shaped groove II 41 are provided with a pressing plate III 410 which is pressed above the upper end plate 51. Through the above arrangement, the wire embedding mold 51, the push rod 513 and the guide bar buckle 516 are connected with different driving units of the driving unit, and the wire embedding mold 51 is smoothly moved to the wire embedding mechanism 4 through the arrangement of the open sliding groove I and the open sliding groove II.
[0045] As shown in Figures 6-7 The translation assembly 53 comprises two sliding rails II 531 and a buffer 532. The two sliding rails II 531 are arranged on the base 11 and are in sliding connection with the sliding blocks arranged on the two sides of the bottom of the support 521. The outer side of the sliding rail II 531 is provided with a buffer 532 which limits the moving stroke. A fixing seat 533 is further arranged between the two sliding rails II 531. The support 521 is fixedly connected with the fixing seat 533 through a dividing pin. When the mold is not needed to be replaced, the mold bin 52 is fixed on the base 11 through the fixing seat 533. Since the wire embedding mold 51 in the embodiment is relatively light, the translation assembly 3 in the embodiment is manually operated, but can also be automatically driven.
[0046] Embodiment 2
[0047] Based on the structure of embodiment 1, as shown in Figures 2-3As shown in FIGS. 5, the winding mechanism 2 comprises a winding seat plate 21, a winding fly 22, a winding mold 23, and a winding arm 24. The winding fly 22 is connected with the winding drive provided on the winding seat plate 21. The winding arm 24 is provided on one side of the winding fly 22. The winding mold 23 is provided below the winding fly 22 and comprises two oppositely arranged winding plates 231. The mold adjusting mechanism 8 comprises an adjusting assembly one 81. The adjusting assembly one 81 comprises a servo motor 811, a lead screw one 812, and a slide rail one 813. The top of the upper frame 13 is provided with a sliding seat 14. The middle part of the sliding seat 14 is provided with a sliding groove. The two sides of the sliding groove are provided with the slide rail one 813. The servo motor 811 is provided on the sliding seat 14 and is connected with the lead screw one 812 through a synchronous belt transmission member one 814. The lead screw one 812 is provided with a moving nut seat 815 which is slidingly connected with the lead screw one 812. The winding seat plate 21 is connected with the moving nut seat 815 and is slidingly connected with the slide rail one 813. The two sides below the winding seat plate 21 are provided with reinforcing seats 816. When the servo motor 811 is started, the lead screw one 812 rotates, the winding seat plate 21 moves, and the winding center is adjusted. The winding mechanism is suitable for corresponding different types of stator winding and has good flexibility.
[0048] As Figures 3-5As shown, the adjusting mechanism 8 further comprises adjusting assembly two 82 arranged on the moving nut seat 815, which comprises screw rod two 821, guide rod 822, connecting rod 823, connecting cylinder 824, the winding mold 22 is arranged on the mold seat plate 25, the middle part below the mold seat plate 25 is provided with the screw rod two 821, both sides of the screw rod two 821 are provided with the guide rod 822, the guide rod can also be arranged as a guide rail, two winding plates 231 are symmetrically arranged at both ends of the screw rod two 821, and the two winding plates 231 are relatively close or relatively far away by rotating the screw rod two 821; one side of the screw rod two 821 is provided with the connecting rod 823 movably connected thereto, one end of the connecting rod 823 is provided with a connecting head 8231, the connecting head 8231 is provided with a groove for inserting the screw rod two 821, and the groove is square, arc with notches or triangular, etc., after the connecting rod 823 is connected with the screw rod two 821, the screw rod two 821 rotates synchronously with the connecting rod 823, the connecting rod 823 is square, is inserted in the rotating sleeve 825 and is slidably connected with the rotating sleeve 825, the rotating sleeve 825 is connected with the servo motor 811 through the synchronous belt transmission member two 826 and the synchronous belt transmission member one 814, and the connecting rod 823 rotates synchronously with the rotating sleeve 825 due to the square shape. The connecting cylinder 824 is arranged on both sides of the connecting rod 823, and the connecting cylinder 824 is fixed to the lower end of the moving nut seat 815, and the output end of the connecting cylinder 824 is provided with a moving plate 827, one end of the connecting rod 823 is rotatably connected to the middle part of the moving plate 827, and the other end passes through the rotating sleeve 825 and is supported by the support bearing seat 828. When it is necessary to adjust the distance between the two winding plates 231, the connecting cylinder 824 is started to drive the connecting rod 823 to move close to the screw rod two 821 and be connected with the screw rod two 821, and when the servo motor 811 is started, the screw rod one 812 and the screw rod two 821 rotate synchronously, so that the winding center and the winding radius are adjusted synchronously, the flexibility is further improved for different types of stator winding, and the adjusting assembly two 82 and the adjusting assembly one 81 share the drive, thereby saving the cost.
[0049] In addition, as Figures 2-3 As shown, the slide 14 is further provided with a clamping and shearing mechanism 9, the clamping and shearing mechanism 9 comprises a clamping assembly 91 and a shearing assembly 92, the clamping assembly 91 is movably connected with the slide 14 through two vertically arranged translation assemblies, one of the two vertically arranged translation assemblies shares the slide rail one 813 with the adjusting assembly one 81; the shearing assembly 92 is also movably connected with the slide 14 through two vertically arranged translation assemblies. By arranging several translation assemblies, the position of the clamping and shearing mechanism 9 is adjusted to adapt to different types of stator clamping and shearing.
[0050] The working method of the one-machine multi-mode winding and embedding all-in-one machine comprises the following steps:
[0051] S1, select the embedded wire mold 51 according to the type of stator, input the control system, and the mold changing mechanism 5 installs the selected embedded wire mold 51 on the mold warehouse 52 to the embedded wire mechanism 4;
[0052] S2, at the same time, the control system controls the mold adjusting mechanism 8 to adjust the winding center and / or winding radius according to the selected embedded wire mold, and then starts winding;
[0053] S3, after winding, the rotating disc 3 rotates to the paper inserting mechanism 6 corresponding to the embedded wire mold 51 to insert paper;
[0054] S4, after inserting paper, the rotating disc 3 rotates to the embedded wire station, the wire cup mold 31 is connected with the embedded wire mold 51, and the embedded wire starts;
[0055] S5, when another type of stator is to be produced, the empty position of the mold warehouse 52 is connected with the embedded wire mechanism 4, the embedded wire mold on the embedded wire mechanism 4 is moved to the empty position of the mold warehouse 52, then the next selected embedded wire mold 51 is moved to the embedded wire mechanism 4, and the replacement of the embedded wire mold 51 is completed;
[0056] S6, according to steps S2-24, the production of another type of stator is realized.
[0057] The utility model discloses one machine multiple molds, can realize the production of multiple stators, and the mold changing and mold adjusting are convenient and fast, save the cost, can also adapt to small batch multi-specification stator production, good flexibility, and wide use range.
[0058] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0059] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. A multi-mode winding and embedding integrated machine, characterized in that: The machine frame, winding mechanism, rotating disc, wire embedding mechanism and die changing mechanism, the middle part of the base of the machine frame is provided with a rotating disc base, the rotating disc base is cross-shaped, one paper inserting mechanism is arranged below each of the three end parts of the rotating disc base, and a wire embedding mechanism is arranged below the other end part, the rotating disc is arranged above the rotating disc base and is rotatably connected with the rotating disc base, wire cup molds are arranged at the two ends of the rotating disc, the winding mechanism is arranged on the upper frame of the machine frame and is located on the opposite side of the wire embedding mechanism and is used for winding, an upper pressing stator mechanism is arranged above the wire embedding mechanism, the upper pressing stator mechanism is arranged on the upper frame and is used for pressing the stator and positioning the center of the stator, the die changing mechanism is arranged on one side of the wire embedding mechanism and is used for changing the wire embedding mold, the die changing mechanism is provided with wire embedding molds corresponding to each paper inserting mechanism, and the winding mechanism is provided with a mold adjusting mechanism, the mold adjusting mechanism is used for adjusting the winding center and the winding radius of the winding mechanism.
2. The one-machine multi-mode winding embedding all-in-one machine according to claim 1, characterized in that: The winding mechanism comprises a winding seat plate, a winding fly, a winding mold and a winding arm, the winding fly is connected with a winding drive arranged on the winding seat plate, the winding arm is arranged on one side of the winding fly, the winding mold is arranged below the winding fly and comprises two oppositely arranged winding plates, the mold adjusting mechanism comprises an adjusting assembly one, the adjusting assembly one comprises a servo motor, a lead screw one and a slide rail one, the top of the upper frame is provided with a sliding seat, the middle part of the sliding seat is provided with a sliding groove, the two sides of the sliding groove are provided with the slide rail one, the servo motor is arranged on the sliding seat and is connected with the lead screw one through a synchronous belt transmission part one, the lead screw one is provided with a moving nut seat in sliding connection therewith, the winding seat plate is connected with the moving nut seat and is in sliding connection with the slide rail one, and the two sides below the winding seat plate are provided with reinforcing seats.
3. The one-machine multi-mode winding embedding all-in-one machine according to claim 2, characterized in that: The mold adjusting mechanism further comprises an adjusting assembly two, the adjusting assembly two is arranged on the moving nut seat and comprises a lead screw two, a guide rod, a connecting rod and a connecting cylinder, the winding mold is arranged on a mold seat plate, the middle part below the mold seat plate is provided with the lead screw two, the two sides of the lead screw two are provided with the guide rod, the two winding plates are symmetrically arranged at the two ends of the lead screw two, and rotating the lead screw two can make the two winding plates relatively close or relatively far away from each other; one side of the lead screw two is provided with the connecting rod in movable connection therewith, one end of the connecting rod is provided with a connecting head, the connecting head is provided with a groove for inserting the lead screw two, the main body of the connecting rod is square, is inserted in a rotating sleeve and is in sliding connection with the rotating sleeve, the rotating sleeve is connected with the servo motor through a synchronous belt transmission part two and a synchronous belt transmission part one; the connecting cylinder is provided with two and is symmetrically arranged on the two sides of the connecting rod, the connecting cylinder is fixed at the lower end of the moving nut seat, the output end of the connecting cylinder is provided with a moving plate, one end of the connecting rod is inserted in the middle part of the moving plate and is rotatably connected with the moving plate, and the other end passes through the rotating sleeve and is supported by a supporting bearing seat.
4. The one-machine multi-mode winding embedding all-in-one machine according to claim 1, characterized in that: The die changing mechanism further comprises a die bin and a translation assembly arranged above the base and used to drive the die bin to move.
5. The one-machine multi-mode winding embedding all-in-one machine according to claim 4, characterized in that: The rotation disc is provided with a plurality of bin positions for placing the inlaying dies in the circumferential direction, and each bin position is provided with a U-shaped groove one, and the inlaying mechanism is provided with a U-shaped groove two matched with the U-shaped groove one, and the sliding groove of the U-shaped groove two is parallel to the moving direction of the translation assembly, and the opening ends of the U-shaped groove one and the U-shaped groove two are butted during die changing.
6. The one-machine multi-mode winding embedding all-in-one machine according to claim 1, characterized in that: The inlaying die comprises an upper end plate, a lower end plate and a push rod, the push rod is inserted into the middle part of the upper end plate and the lower end plate and is in sliding connection with the upper end plate and the lower end plate, a pusher is mounted at the lower end of the push rod, the pusher comprises a push rod disc and a plurality of push strips arranged on the push rod disc, the push rod disc is arranged above the lower end plate, and a middle support sleeve in sliding connection with the push strips is further arranged at the middle part of the push strips, and the middle support sleeve is connected with the guide strip buckle.
7. The one-machine multi-mode winding embedding all-in-one machine according to claim 6, characterized in that: The bottom outer side of the push rod is provided with an I-shaped groove connected with the driving unit of the inlaying mechanism, and the top is provided with a T-shaped groove connected with the thread cup die, the push rod is clamped with the driving unit through the I-shaped groove and is clamped with the thread cup die through the T-shaped groove, and the top of the upper end plate is provided with an E-shaped plug-in plate inserted into the T-shaped groove and the guide strip buckle, and the plug-in plate is used to prevent the push rod and the guide strip buckle from falling.
8. The one-machine multi-mode winding embedding all-in-one machine according to claim 7, characterized in that: The driving unit comprises a driving plate and a connecting shaft sleeve, the connecting shaft sleeve is inserted into the driving plate at the lower end and is fixedly connected with the driving plate, a key groove is arranged at the inserted shaft section of the connecting shaft sleeve, a limiting key plate is further fixed above the driving plate, a protruding limiting key is arranged at the end of the limiting key plate, the limiting key is inserted into the key groove to position the mounting direction of the connecting shaft sleeve.
9. The one-machine multi-mode winding embedding all-in-one machine according to claim 6, characterized in that: The inlaying mechanism comprises a lower support plate, a middle support plate and an upper support plate arranged from bottom to top, the lower support plate is used to support the lower end plate and is provided with an open sliding groove one, the two sides of the open sliding groove one are provided with a pressing plate one pressed above the lower end plate, the middle support plate is used to support the middle support sleeve and is provided with an open sliding groove two, the two sides of the open sliding groove two are provided with a pressing plate two pressed above the middle support sleeve, and the upper support plate is used to support the upper end plate and is provided with a U-shaped groove two, and the two sides of the arc-shaped part of the U-shaped groove two are provided with a pressing plate three pressed above the upper end plate.
10. The one-machine multi-mode winding embedding all-in-one machine according to claim 4, characterized in that: The translation assembly includes two slide rails, buffers, the two slide rails are provided with two, are located on the base, and are in sliding connection with the sliding blocks provided on the two sides of the bottom of the support, the outer side of the two slide rails is provided with a buffer limiting the movement stroke, and a fixing seat is further provided between the two slide rails, and the support is fixedly connected with the fixing seat through a dividing pin.