Agaricus bisporus residue and soil separating device
By designing a mushroom residue and soil separation device, which utilizes a mixing and crushing blade and a filter cylinder for crushing and filtering the residue, the problem of large size and high cost of existing equipment is solved, and the device is miniaturized and achieves efficient separation.
Patent Information
- Application Number
- CN202422940523.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing mushroom substrate separation equipment is large in size and expensive, leading to increased space and construction costs for manufacturers.
A mushroom residue separation device for button mushrooms was designed, including a placement box working frame and a mobile receiving box. It uses a stirring and crushing blade and a filter cylinder for stirring, crushing and filtering separation. The stirring and crushing blade crushes the material, and the crushed material falls into the filter cylinder under gravity for filtration and separation, which simplifies the equipment structure.
It reduces the space and cost of the equipment, improves its practicality, and facilitates the separation and collection of materials and soil.
Smart Images
Figure CN223761128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soil separation technology for button mushrooms, specifically a device for separating mushroom residue from soil in button mushrooms. Background Technology
[0002] The process of separating the substrate from the mushroom substrate mainly involves separating the soil from the mycelium, residual roots, or other impurities of the mushrooms so that the substrate can be reused or processed later.
[0003] In practical applications, the separation of mushroom substrate usually involves multiple devices, namely a conveying system for transporting mushroom substrate, a crushing system for crushing mushroom substrate, and a separation system for separating mushroom substrate. These devices are relatively large, which increases the space cost and construction cost for manufacturers. Therefore, a mushroom substrate separation device is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a mushroom residue soil separation device, which solves the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a mushroom residue separation device, comprising a placement box frame, a discharge chamber for placing mushroom residue, a mixing and crushing blade for mixing and crushing the mushroom residue in the discharge chamber, a rotating rod for rotating the mixing and crushing blade, a movable receiving box connected to the placement box frame at the bottom, a filter cylinder corresponding to the discharge chamber in the movable receiving box, the filter cylinder extending upwards to the bottom of the discharge chamber, and the filter cylinder for filtering and separating the mixed and crushed mushroom residue. This method involves placing the mushroom substrate into the discharge chamber, then crushing it using a driven mixing and crushing blade. After crushing, the crushed substrate falls directly into the filter cylinder under its own weight. The filter cylinder is then rotated to separate the mushroom substrate.
[0008] Furthermore, the mixing and crushing blades are spaced apart from bottom to top along the bottom of the rotating rod, with the outer ends of the blades close to the wall of the discharge chamber. The wall of the discharge chamber is equipped with a heating pipe for heating the mushroom substrate. The mixing and crushing blades ensure thorough mixing and crushing of the mushroom substrate. When the mushroom substrate is relatively moist, the heating pipe can heat it, preventing it from becoming too wet and affecting the mixing and crushing effect.
[0009] Furthermore, the stirring and crushing blades are square thick blades, arranged in a ring at intervals. The cross-sectional shape of the discharge chamber is Y-shaped, with the diameter of the bottom end of the Y-shaped discharge chamber being smaller than the diameter of the top end. The placement box frame is equipped with a temperature measuring needle corresponding to the heating tube. The top end of the placement box frame has a feed inlet connected to the discharge chamber, and the bottom end of the placement box frame has a sealing plate that can be inserted into the discharge chamber. The stirring and crushing blades reduce damage to the mycelium when crushing the mushroom substrate and allow control of the rotation speed of the rotating rod. The temperature measuring needles allow for temperature measurement and control during the heating of the mushroom substrate, preventing the substrate temperature from becoming too high.
[0010] Furthermore, the placement box working frame is equipped with a rotating rod drive motor to drive the rotating rod. The top of the placement box working frame has a feeding port connected to the feeding port, which can hold mushroom substrate. Inside the feeding port is a pusher plate that pushes the mushroom substrate into the discharge chamber. The outside of the placement box working frame is equipped with a connecting plate connected to the frame, and the connecting plate has a sealing plate drive cylinder that drives the sealing plate to move. Mushroom substrate can be placed in the feeding port, and then pushed into the discharge chamber by pushing the pusher plate. With the sealing plate, after the mushroom substrate is placed in the discharge chamber, it can be crushed by a mixing and crushing blade. After crushing, the sealing plate can be moved out into the discharge chamber, allowing the mushroom substrate to fall into a mobile receiving box. By using a rotating rod drive motor, the rotating rod can be controlled to rotate. When the mixing and crushing blades crush the mushroom substrate, the rotation speed of the rotating rod needs to be controlled by the rotating rod drive motor to avoid excessive rotation.
[0011] Furthermore, the connecting plate is provided with a guide plate connected to the connecting plate, and the guide plate is provided with a sealing plate guide strip that can be inserted into the sealing plate; the thickness of the bottom end of the feed box gradually decreases from right to left, and the side wall of the feed box is provided with an elongated groove, in which a push plate rod that can be connected to the push plate is provided. Through the design of the connecting plate, guide plate, and sealing plate guide strip, the sealing plate can be guided to move along the connecting plate during its movement, improving the stability of the sealing plate during movement. Through the design of the elongated groove and push plate rod, the push plate rod can push the push plate along the bottom end of the feed box, thereby pushing the mushroom substrate into the discharge chamber.
[0012] Furthermore, the filter cartridge is installed at the bottom of the movable receiving box and can rotate. The movable receiving box is equipped with a limiting plate to restrict the movement of the filter cartridge. The limiting plate not only restricts the movement of the filter cartridge but also facilitates its disassembly.
[0013] Furthermore, the filter cartridge has a mesh size of 2-10 mesh, and the top of the movable receiving box is equipped with a limiting plate to restrict the movement of the filter cartridge. The limiting plate is detachable. The filter cartridge can be set to a mesh size of 5 mesh to facilitate the filtration of mushroom substrate in the filter cartridge.
[0014] Furthermore, the bottom end of the filter cartridge is provided with a ball bearing connected to the filter cartridge. The ball bearing can move along the groove in the movable receiving box. The bottom end of the movable receiving box is provided with a filter cartridge drive motor that can drive the filter cartridge to rotate. The output end of the filter cartridge drive motor is detachably connected to the filter cartridge. The movable receiving box is provided with an opening and closing door that can be opened and closed.
[0015] Furthermore, the mobile receiving box is movable, and the placement box frame is equipped with locking nuts that can securely lock the mobile receiving box. This mobile receiving box can be moved out after the separation process is completed, facilitating personnel handling. The locking nuts allow the mobile receiving box to be installed in the placement box frame.
[0016] Compared with existing technologies, this mushroom residue separation device, through the setting of a placement box working frame and a mobile receiving box, allows mushroom residue to be injected into the discharge chamber through the feed inlet. The mushroom residue is then crushed by the mixing and crushing blades. After crushing, the crushed mushroom residue falls directly into the filter cylinder under its own gravity. The mushroom residue is then filtered and separated through the filter cylinder. After separation, the mobile receiving box can be removed, making it convenient for personnel to collect and process, greatly improving the practicality of the equipment. Attached Figure Description
[0017] Figure 1This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This utility model Figure 1 A cross-sectional structural diagram;
[0019] Figure 3 This utility model Figure 1 A schematic diagram showing the separation of the mobile receiving box and the placement box work frame;
[0020] Figure 4 This is a schematic diagram of the opening portion of the sealing plate of this utility model.
[0021] In the diagram: 1. Placement box working frame; 2. Discharge chamber; 3. Mixing and crushing blade; 4. Mobile receiving box; 5. Filter cartridge; 6. Rotating rod; 7. Heating tube; 8. Temperature measuring needle; 9. Feed inlet; 10. Sealing plate; 11. Rotating rod drive motor; 12. Feed box; 13. Connecting plate; 14. Sealing plate drive cylinder; 15. Guide plate; 16. Sealing plate guide bar; 17. Long waist-shaped groove; 18. Push plate; 19. Push plate rod; 20. Limiting plate; 21. Ball bearing; 22. Filter cartridge drive motor; 23. Opening and closing door; 24. Locking nut. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Please see Figures 1 to 4This utility model provides a technical solution: a mushroom residue separation device, including a placement box frame 1, a discharge chamber 2 for placing mushroom residue, a mixing and crushing blade 3 for mixing and crushing the mushroom residue in the discharge chamber 2, the mixing and crushing blade 3 being arranged sequentially from bottom to top along the bottom of a rotating rod 6, the outer end of the mixing and crushing blade 3 being close to the cavity wall of the discharge chamber 2, the cavity wall of the discharge chamber 2 being provided with a heating pipe 7 for heating the mushroom residue, the mixing and crushing blade 3 being a square thick blade, the mixing and crushing blade 3 being arranged in a ring-shaped sequence, the cross-sectional shape of the discharge chamber 2 being Y-shaped, the diameter of the bottom end of the Y-shaped discharge chamber 2 being smaller than the diameter of the top end of the discharge chamber 2, and the placement box frame 1 being provided with a temperature measuring device corresponding to the heating pipe 7. The top of the placement box working frame 1 is provided with a feeding port 9 that communicates with the feeding chamber 2. The bottom of the placement box working frame 1 is provided with a sealing plate 10 that can be inserted into the feeding chamber 2. The placement box working frame 1 is provided with a rotating rod drive motor 11 that drives the rotating rod 6 to rotate. The feeding port 9 at the top of the placement box working frame 1 is provided with a feeding box 12 that communicates with the feeding port 9. The feeding box 12 can hold mushroom substrate. The feeding box 12 is provided with a push plate 18 that can push the mushroom substrate in the feeding box 12 into the feeding chamber 2. The outside of the placement box working frame 1 is provided with a connecting plate 13 that is connected to the placement box working frame 1. The connecting plate 13 is provided with a sealing plate drive cylinder 14 that can drive the sealing plate 10 to move. The connecting plate 13 is provided with a guide plate 15 that is connected to the connecting plate 13. The guide plate 15 is provided with a sealing plate guide strip 16 that can be inserted into the sealing plate 10.The thickness of the bottom of the feed box 12 gradually decreases from right to left. The side wall of the feed box 12 is provided with an elongated groove 17, in which a pusher rod 19, which can be connected to a pusher plate 18, is located. The placement box frame 1 is provided with a rotating rod 6 that can drive the mixing and crushing blade 3 to rotate. Below the placement box frame 1 is a movable receiving box 4 connected to it. The movable receiving box 4 contains a filter cylinder 5 corresponding to the discharge chamber 2 in the placement box frame 1. The filter cylinder 5 extends upwards to below the discharge chamber 2. The filter cylinder 5 can filter and separate the mixed and crushed mushroom substrate. The filter cylinder 5 is installed at the bottom of the movable receiving box 4 and can rotate. The movable receiving box 4 contains... A limiting plate 20 is provided to limit the position of the filter cylinder 5. The filter cylinder 5 has a mesh size of 2-10 mesh. The top of the movable receiving box 4 is provided with a limiting plate 20 to limit the position of the filter cylinder 5. The limiting plate 20 can be disassembled. The bottom of the filter cylinder 5 is provided with a ball bearing 21 connected to the filter cylinder 5. The ball bearing 21 can move along the groove in the movable receiving box 4. The bottom of the movable receiving box 4 is provided with a filter cylinder drive motor 22 that can drive the filter cylinder 5 to rotate. The output end of the filter cylinder drive motor 22 is detachably connected to the filter cylinder 5. The movable receiving box 4 is provided with an opening and closing door 23 that can be opened and closed. The movable receiving box 4 can be moved. The placement box working frame 1 is provided with a locking nut 24 that can fix and lock the movable receiving box 4.
[0024] All electrical components mentioned in this article are connected to an external main controller and 380V commercial power supply, and the main controller can be a conventional known device such as a computer that can control it.
[0025] In the description of this specification, the terms "connection", "installation", "fixing", "setting", etc. are interpreted in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. In such cases, those skilled in the art can understand the specific meaning of the above terms in this utility model or utility model according to the specific circumstances.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A device for separating soil from Agaricus bisporus mushroom residue, comprising a placing box workbench (1), characterized in that: The placing box working frame (1) is provided with a placing cavity (2) for placing double-spore mushroom material, the placing cavity (2) is provided with a stirring and crushing knife (3) for stirring and crushing the double-spore mushroom material in the placing cavity (2), the placing cavity (2) is provided with a rotating rod (6) for driving the stirring and crushing knife (3) to rotate, the lower part of the placing box working frame (1) is provided with a movable collecting box (4) connected with the placing box working frame (1), the movable collecting box (4) is provided with a filter cylinder (5) corresponding to the placing cavity (2) in the placing box working frame (1), the filter cylinder (5) extends upward below the placing cavity (2), and the filter cylinder (5) can filter and separate the double-spore mushroom material after stirring and crushing.
2. The device for separating the soil from the Agaricus bisporus duff according to claim 1, wherein: The stirring and crushing knives (3) are sequentially and spacedly arranged from bottom to top along the bottom end of the rotating rod (6), the outer end of the stirring and crushing knife (3) is close to the cavity wall of the placing cavity (2), and the cavity wall of the placing cavity (2) is provided with a heating pipe (7) for heating the double-spore mushroom material.
3. The device for separating soil from agaricus bisporus dreg according to claim 2, characterized in that: The stirring and crushing knife (3) is a square thick knife, the stirring and crushing knives (3) are sequentially and spacedly arranged in a ring shape, the cross section of the placing cavity (2) is in a "Y" shape, the diameter of the bottom end of the placing cavity (2) in the "Y" shape is smaller than that of the top end of the placing cavity (2), the placing box working frame (1) is provided with a temperature measuring needle (8) corresponding to the heating pipe (7), the top end of the placing box working frame (1) is provided with a feeding port (9) connected with the placing cavity (2), and the bottom end of the placing box working frame (1) is provided with a sealing plate (10) capable of being inserted into the placing cavity (2).
4. The device for separating soil from agaricus bisporus dreg according to claim 3, characterized in that: The placing box working frame (1) is provided with a rotating rod driving motor (11) for driving the rotating rod (6) to rotate, the feeding port (9) at the top end of the placing box working frame (1) is provided with a feeding box (12) connected with the feeding port (9), the feeding box (12) can place double-spore mushroom material, the feeding box (12) is provided with a push plate (18) for pushing the double-spore mushroom material in the feeding box (12) into the placing cavity (2), the outside of the placing box working frame (1) is provided with a connecting plate (13) connected with the placing box working frame (1), and the connecting plate (13) is provided with a sealing plate driving cylinder (14) for driving the sealing plate (10) to move.
5. The device for separating soil from agaricus bisporus dreg according to claim 4, characterized in that: The connecting plate (13) is provided with a guide plate (15) connected with the connecting plate (13), the guide plate (15) is provided with a sealing plate guide strip (16) capable of being inserted into the sealing plate (10), the thickness of the bottom end of the inside of the feeding box (12) gradually decreases from right to left, the side wall of the feeding box (12) is provided with an oblong slot (17), and the oblong slot (17) is provided with a push plate rod (19) connected with the push plate (18).
6. The device for separating soil from agaricus bisporus dreg according to claim 1, wherein: The filter cylinder (5) is installed at the bottom end position of the movable collecting box (4) and can rotate, and the movable collecting box (4) is provided with a limiting plate (20) for limiting the filter cylinder (5).
7. The device for separating soil from agaricus bisporus dreg according to claim 6, characterized in that: The aperture size of the filter cartridge (5) is 2-10 mesh, the top end of the mobile material collecting box (4) is provided with a limiting plate (20) for limiting the filter cartridge (5), and the limiting plate (20) can be disassembled.
8. The device for separating soil from agaricus bisporus dreg according to claim 7, characterized in that: The bottom end of the filter cartridge (5) is provided with a ball (21) connected with the filter cartridge (5), the ball (21) can move along the groove in the mobile material collecting box (4), the bottom end of the mobile material collecting box (4) is provided with a filter cartridge driving motor (22) capable of driving the filter cartridge (5) to rotate, the output end of the filter cartridge driving motor (22) is detachably connected with the filter cartridge (5), and the mobile material collecting box (4) is provided with an opening and closing door (23) capable of being opened and closed.
9. The device according to claim 1, characterized in that: The mobile material collecting box (4) can be displaced, and the placing box working frame (1) is provided with a locking nut (24) capable of fixing and locking the mobile material collecting box (4).