Automatic discharging device for aluminum profile automatic electrostatic powder spraying

By introducing a load-bearing plate and a gear rack structure into the aluminum profile spraying device, the problem of hook misalignment during transportation was solved, the stable positioning of the hook was achieved, and the stability of the spraying process was improved.

CN223761231UActive Publication Date: 2026-01-06ANHUI JINDA ENERGY-SAVING MATERIALS DEV CO LTD
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Patent Information

Application Number
CN202422905358.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2026-01-06
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In existing aluminum profile spraying equipment, the hook is prone to shifting during the conveying process, resulting in unstable spraying and difficulty in effectively limiting the position.

Method used

By setting a load-bearing plate and a gear rack structure within a rectangular frame, gravity is used to move the load-bearing plate downwards, causing the gear to rotate, and the rack to move and clamp the hook, thus achieving a limiting effect.

Benefits of technology

It effectively prevents the hook from rotating and shifting during transportation, ensuring the stability and accuracy of the aluminum profile spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum profile automatic electrostatic powder spraying, and discloses an aluminum profile automatic electrostatic powder spraying automatic discharging device which comprises a rectangular frame, a bearing plate is arranged on the inner side of the rectangular frame in the transverse direction, and a spring arranged in the vertical direction is fixedly connected between the bearing plate and the bottom of the rectangular frame. The limiting plates are symmetrically arranged at the upper end of the bearing plate in the vertical direction, first racks arranged in the transverse direction are fixedly connected to the outer side faces of the limiting plates, first gears are connected to the lower ends of the first racks in an engaged mode, and second gears are fixedly connected to the side faces of the first gears; the side face of the second gear is in engaged connection with a second rack arranged in the vertical direction, and the lower end of the second rack is fixedly connected with the bottom of the rectangular frame. And the two limiting plates move in opposite directions to clamp the hook, so that the hook is limited, and the hook is prevented from rotating in the process that the conveying device body drives the rectangular frame to move.
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Description

Technical Field

[0001] This utility model belongs to the field of automatic electrostatic powder coating technology for aluminum profiles, and specifically relates to an automatic feeding device for automatic electrostatic powder coating of aluminum profiles. Background Technology

[0002] Aluminum profiles, such as aluminum tubes, require a series of processing steps during manufacturing, with the spraying step being particularly important. During spraying, the aluminum tubes need to be transported, typically arranged vertically with the top end hanging on a hook. For example, CN216125923U discloses an automatic electrostatic powder coating unloading device for aluminum profiles, including a conveyor body, a connecting plate, and a support frame; the bottom of the conveyor body is connected to the support frame via the connecting plate; and the device also includes the internal components of the support frame, etc. A limiting hole is provided at the interval, and a load-bearing plate is provided inside the limiting hole. The bottom of the load-bearing plate is connected to the bottom of the limiting hole through a connecting spring. Threaded blocks are provided at both ends of the load-bearing plate, and threaded rods are provided inside the threaded blocks. The bottom end of the threaded rod is connected to a rotating rod through an elastic pull rope assembly. A rotating groove is provided on the outer side of one end of the rotating rod. A top rod is provided at one end of the rotating rod, and the top rod extends into the interior of the load-bearing frame through a limiting block. The other end of the top rod is connected to one side of the limiting plate. The upper end of the hook is hung in the limiting hole. The weight of the hook and the aluminum tube causes the load-bearing plate to descend, driving the connecting spring. At the same time, threaded blocks are set on both the left and right ends of the load-bearing plate. During the descent of the threaded blocks, the threaded rod will rotate. As the threaded rod rotates, it will drive the rotating rod to rotate through the elastic pull rope assembly. This rotating rod will drive the top rod to move through the limiting block. During the movement of the limiting block, the limiting plate will limit the hook. Through the above settings, the hook will be prevented from shifting during the movement of the load-bearing frame.

[0003] However, due to the friction between the threaded rod and the threaded block, the threaded rod has a self-locking function, maintaining its displacement under load. Therefore, the weight of the hook and the aluminum tube makes it difficult for the threaded rod to rotate. If the threaded rod cannot rotate, the limiting block cannot move to restrain and limit the hook, and the hook will still deviate during movement. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an automatic electrostatic powder coating and automatic feeding device for aluminum profiles. By placing one end of a hook inside a rectangular frame and hanging it on a load-bearing plate, and placing an aluminum tube on the other end of the hook, the load-bearing plate moves downward under the action of gravity. The second gear rotates, driving the first gear to rotate, and the first gear drives the first rack to move, causing the two limiting plates to move towards each other, clamping the hook and limiting its movement. This prevents the hook from rotating during the movement of the rectangular frame.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An automatic electrostatic powder coating and automatic unloading device for aluminum profiles includes:

[0007] A rectangular frame, wherein a load-bearing plate is provided on the inner side of the rectangular frame along the horizontal direction, and a spring arranged vertically is fixedly connected between the load-bearing plate and the bottom of the rectangular frame;

[0008] A limiting plate is symmetrically arranged vertically on the upper end of the load-bearing plate. A first rack arranged horizontally is fixedly connected to the outer side of the limiting plate. A first gear is meshed with the lower end of the first rack. A second gear is fixedly connected to the side of the first gear. A second rack arranged vertically is meshed with the side of the second gear. The lower end of the second rack is fixedly connected to the bottom of the rectangular frame.

[0009] The principles and technical effects of the above technical solution are as follows:

[0010] By placing one end of the hook inside the rectangular frame and hanging it on the load-bearing plate, and then placing the aluminum tube on the other end of the hook, the load-bearing plate moves down under the action of gravity. The second gear rotates, which drives the first gear to rotate. The first gear drives the first rack to move, causing the two limiting plates to move towards each other, clamping the hook and limiting its position. This prevents the hook from rotating during the movement of the conveyor body and the rectangular frame.

[0011] In a preferred embodiment, the present invention can be further configured as follows: support plates are provided on both sides of the first gear, the lower end of the support plate is fixedly connected to the end of the load-bearing plate, and a gear shaft coaxially arranged is fixedly connected to the first gear, with both ends of the gear shaft rotatably connected to the support plates.

[0012] In a preferred embodiment, the present invention can be further configured such that one end of the gear shaft extends outward and is fixedly connected to the second gear.

[0013] In a preferred embodiment, the present invention can be further configured such that: a fixing block is fixedly connected between the top ends of the two support plates at the same end of the load-bearing plate, and a first sliding rod arranged in a transverse direction is slidably connected to the fixing block, with one end of the first sliding rod fixedly connected to the limiting plate.

[0014] In a preferred embodiment, the present invention can be further configured such that the other end of the first slide bar is fixedly connected to the first rack.

[0015] In a preferred embodiment, the present invention can be further configured such that: a second sliding rod is fixedly connected to the lower end of the load-bearing plate, and the lower end of the second sliding rod penetrates the bottom of the rectangular frame, so that the second sliding rod is slidably connected to the bottom of the rectangular frame.

[0016] In a preferred embodiment, the present invention can be further configured such that a baffle is fixedly connected to the lower end of the second slide bar.

[0017] In a preferred embodiment, the present invention can be further configured such that the spring is sleeved on the second slide rod.

[0018] In a preferred embodiment, this utility model may be further configured as follows: it also includes a conveying guide rail, on which a connecting frame is fixedly connected, and bolts are fixedly connected to both sides of the lower end of the connecting frame. Ear plates are fixedly connected to both sides of the upper end of the rectangular frame, and through holes are provided on the ear plates. The bolts pass through the through holes and are threadedly connected to nuts.

[0019] The explanations of the nouns, conjunctions, or adjectives used in the above technical solutions are as follows:

[0020] A fixed connection refers to a connection in which parts or components are fixed in place, with no relative movement between them. These connections are divided into two types: detachable and non-detachable.

[0021] (1) Detachable connections use screws, splines, wedges, etc. to fix parts together. This type of connection can be disassembled during maintenance without damaging the parts. However, the specifications of the connecting parts used must be correct (such as the length of bolts, keys, wedges) and properly tightened.

[0022] (2) Non-removable connections mainly refer to welding, riveting, and tenon joints. Since disassembly is required by forging, sawing, or oxy-acetylene cutting during repair or replacement, the parts generally cannot be reused. At the same time, attention should be paid to the process quality, technical inspection, and remedial measures (such as correction, polishing, etc.) when making connections.

[0023] A threaded connection is a detachable connection in which threaded parts (or the threaded portion of the connected parts) are joined together to form a single unit.

[0024] A sliding connection refers to two objects that are in contact but not fixed, and can slide relative to each other.

[0025] A rotating connection is a connection between parts that allows the parts to rotate relative to each other.

[0026] The beneficial effects of this utility model are:

[0027] By placing one end of the hook inside the rectangular frame and hanging it on the load-bearing plate, and then placing the aluminum tube on the other end of the hook, the load-bearing plate moves down under the action of gravity. The second gear rotates, which drives the first gear to rotate. The first gear drives the first rack to move, causing the two limiting plates to move towards each other, clamping the hook and limiting its movement. This prevents the hook from rotating during the movement of the rectangular frame. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0030] Figure 2 This is a schematic diagram of the internal structure of the rectangular frame in an embodiment of this utility model;

[0031] Figure 3 This is a schematic diagram of the gear structure according to an embodiment of the present invention. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0033] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0034] Based on the concept of this application, combined with Figures 1 to 3This describes an embodiment of an automatic electrostatic powder coating and automatic unloading device for aluminum profiles. Specifically, the automatic electrostatic powder coating and automatic unloading device for aluminum profiles is constructed as a split structure, which has a rectangular frame 1, a load-bearing plate 2, a limiting plate 4, a first rack 5, a first gear 6, a second gear 7, and a second rack 8 that cooperate with each other. By placing one end of the hook 20 inside the rectangular frame 1 and hanging it on the load-bearing plate 2, when the other end of the hook 20 is placed on the aluminum tube, the load-bearing plate 2 moves downward under the action of gravity. The second gear 7 rotates, driving the first gear 6 to rotate. The first gear 6 drives the first rack 5 to move, causing the two limiting plates 4 to move towards each other, clamping the hook 20 and limiting the hook 20, thereby preventing the hook 20 from rotating during the movement of the rectangular frame 1.

[0035] like Figure 1-3 As shown, the automatic electrostatic powder coating and automatic unloading device for aluminum profiles includes:

[0036] A rectangular frame 1 has a load-bearing plate 2 arranged horizontally on the inner side of the rectangular frame 1, and a spring 3 arranged vertically is fixedly connected between the load-bearing plate 2 and the bottom of the rectangular frame 1.

[0037] A limiting plate 4 is symmetrically arranged vertically on the upper end of the load-bearing plate 2. A first rack 5 arranged horizontally is fixedly connected to the outer side of the limiting plate 4. A first gear 6 is meshed with the lower end of the first rack 5. A second gear 7 is fixedly connected to the side of the first gear 6. A second rack 8 arranged vertically is meshed with the side of the second gear 7. The lower end of the second rack 8 is fixedly connected to the bottom of the rectangular frame 1.

[0038] By placing one end of the hook 20 inside the rectangular frame 1 and hanging it on the load-bearing plate 2, when the other end of the hook 20 is placed with an aluminum tube, the load-bearing plate 2 moves down under the action of gravity. The second gear 7 rotates, driving the first gear 6 to rotate. The first gear 6 drives the first rack 5 to move, causing the two limiting plates 4 to move towards each other, clamping the hook 20 and limiting the hook 20, thereby preventing the hook 20 from rotating during the movement of the rectangular frame 1.

[0039] In one embodiment of this utility model, support plates 9 are provided on both sides of the first gear 6. The lower end of the support plate 9 is fixedly connected to the end of the load-bearing plate 2. A gear shaft 10 coaxially arranged is fixedly connected to the first gear 6, and both ends of the gear shaft 10 are rotatably connected to the support plate 9. The support plates 9 are provided to support and stabilize the rotation of the first gear 6.

[0040] In one embodiment of this invention, one end of the gear shaft 10 extends outward and is fixedly connected to the second gear 7, thereby achieving synchronous rotation of the first gear 6 and the second gear 7.

[0041] In one embodiment of this utility model, a fixing block 11 is fixedly connected between the top ends of two support plates 9 at the same end of the load-bearing plate 2. A first sliding rod 12 arranged laterally is slidably connected to the fixing block 11, and one end of the first sliding rod 12 is fixedly connected to the limiting plate 4. This ensures that the first rack 5 can move laterally.

[0042] In one embodiment of this utility model, the other end of the first slide bar 12 is fixedly connected to the first rack 5.

[0043] In one embodiment of this utility model, a second sliding rod 13 is fixedly connected to the lower end of the load-bearing plate 2. The lower end of the second sliding rod 13 passes through the bottom of the rectangular frame 1, so that the second sliding rod 13 is slidably connected to the bottom of the rectangular frame 1, ensuring that the load-bearing plate 2 can move up and down without shifting.

[0044] In one embodiment of this utility model, a baffle 14 is fixedly connected to the lower end of the second slide bar 13. The baffle 14 prevents the second slide bar 13 from detaching from the rectangular frame 1, so that the load-bearing plate 2 will not detach from the rectangular frame 1 when the hook 20 is not attached.

[0045] In one embodiment of this utility model, the spring 3 is sleeved on the second slide rod 13. This arrangement can prevent the spring 3 from bending under force. At the same time, when the hook 20 needs to be removed, during the upward movement of the hook 20, the elastic force of the spring 3 pushes the load-bearing plate 2 upward, the second gear 7 rotates and drives the first gear 6 to rotate, the first gear 6 drives the first rack 5 to move, so that the two limiting plates 4 move in opposite directions.

[0046] In one embodiment of this utility model, a conveying guide rail 15 is further included. A connecting frame 16 is fixedly connected to the conveying guide rail 15. Bolts 17 are fixedly connected to both sides of the lower end of the connecting frame 16. Ear plates 18 are fixedly connected to both sides of the upper end of the rectangular frame 1. Through holes are provided on the ear plates 18, and nuts 19 are threaded through the bolts 17 through the through holes. A plurality of connecting frames 16 are evenly spaced on the conveying guide rail 15, and a rectangular frame 1 is installed on each connecting frame 16. During the movement of the moving table, the conveying guide rail 15 will drive the rectangular frame 1 to move, which in turn will drive the hooks 20 on the rectangular frame 1 and the aluminum tube to move together.

[0047] The automatic electrostatic powder coating and automatic feeding device for aluminum profiles provided by this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0048] An automatic electrostatic powder coating and automatic unloading device for aluminum profiles includes:

[0049] A rectangular frame 1 has a load-bearing plate 2 arranged horizontally on the inner side of the rectangular frame 1, and a spring 3 arranged vertically is fixedly connected between the load-bearing plate 2 and the bottom of the rectangular frame 1.

[0050] A limiting plate 4 is symmetrically arranged vertically on the upper end of the load-bearing plate 2. A first rack 5 arranged horizontally is fixedly connected to the outer side of the limiting plate 4. A first gear 6 is meshed with the lower end of the first rack 5. A second gear 7 is fixedly connected to the side of the first gear 6. A second rack 8 arranged vertically is meshed with the side of the second gear 7. The lower end of the second rack 8 is fixedly connected to the bottom of the rectangular frame 1.

[0051] The first gear 6 has support plates 9 on both sides. The lower end of the support plate 9 is fixedly connected to the end of the load-bearing plate 2. The first gear 6 has a gear shaft 10 arranged on the same axis. The two ends of the gear shaft 10 are rotatably connected to the support plate 9.

[0052] One end of the gear shaft 10 extends outward and is fixedly connected to the second gear 7.

[0053] A fixing block 11 is fixedly connected between the top ends of the two support plates 9 at the same end of the load-bearing plate 2. A first sliding rod 12 arranged in the horizontal direction is slidably connected on the fixing block 11. One end of the first sliding rod 12 is fixedly connected to the limiting plate 4.

[0054] The other end of the first slide bar 12 is fixedly connected to the first rack 5.

[0055] The lower end of the load-bearing plate 2 is fixedly connected to a second sliding rod 13. The lower end of the second sliding rod 13 passes through the bottom of the rectangular frame 1, so that the second sliding rod 13 is slidably connected to the bottom of the rectangular frame 1.

[0056] A baffle 14 is fixedly connected to the lower end of the second slide bar 13.

[0057] Spring 3 is fitted onto the second slide bar 13.

[0058] It also includes a conveying guide rail 15, a connecting frame 16 is fixedly connected to the conveying guide rail 15, bolts 17 are fixedly connected to the lower two sides of the connecting frame 16, ear plates 18 are fixedly connected to the upper two sides of the rectangular frame 1, and through holes are opened on the ear plates 18. The bolts 17 pass through the through holes and are threaded to the nuts 19.

[0059] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0060] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims of this utility model.

Claims

1. An automatic unloading device for automatic electrostatic powder spraying of aluminum profiles, characterized in that, Include: The inner side of the rectangular frame (1) is provided with a bearing plate (2) along the transverse direction, and the bottom of the bearing plate (2) is fixedly connected with a spring (3) arranged along the vertical direction; The limiting plate (4) is symmetrically arranged along the vertical direction at the upper end of the bearing plate (2), the outer side of the limiting plate (4) is fixedly connected with a first rack (5) arranged along the transverse direction, the lower end of the first rack (5) is engagedly connected with a first gear (6), the side of the first gear (6) is fixedly connected with a second gear (7), the side of the second gear (7) is engagedly connected with a second rack (8) arranged along the vertical direction, and the lower end of the second rack (8) is fixedly connected with the bottom of the rectangular frame (1).

2. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 1, characterized in that, Both sides of the first gear (6) are provided with a support plate (9), the lower end of the support plate (9) is fixedly connected with the end of the bearing plate (2), and a gear shaft (10) coaxially arranged is fixedly connected on the first gear (6), both ends of the gear shaft (10) are rotatably connected with the support plate (9).

3. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 2, characterized in that, One end of the gear shaft (10) extends outward and is fixedly connected with the second gear (7).

4. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 3, characterized in that, The top ends of the two support plates (9) at the same end of the bearing plate (2) are fixedly connected with a fixed block (11), a first sliding rod (12) arranged along the transverse direction is slidingly connected on the fixed block (11), and one end of the first sliding rod (12) is fixedly connected with the limiting plate (4).

5. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 4, characterized in that, The other end of the first sliding rod (12) is fixedly connected with the first rack (5).

6. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 1, characterized in that, The lower end of the bearing plate (2) is fixedly connected with a second sliding rod (13), the lower end of the second sliding rod (13) penetrates the bottom of the rectangular frame (1), so that the second sliding rod (13) is slidingly connected with the bottom of the rectangular frame (1).

7. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 6, characterized in that, The lower end of the second sliding rod (13) is fixedly connected with a baffle (14).

8. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 7, characterized in that, The spring (3) is sleeved on the second sliding rod (13).

9. The automatic unloading device for automatic electrostatic powder spraying of aluminum profiles according to claim 1, characterized in that, Further comprising a conveying guide rail (15), a connecting frame (16) is fixedly connected on the conveying guide rail (15), bolts (17) are fixedly connected on both sides of the lower end of the connecting frame (16), ear plates (18) are fixedly connected on both sides of the upper end of the rectangular frame (1), perforations are formed on the ear plates (18), and nuts (19) are threadedly connected with the bolts (17) through the perforations.

Citation Information

Patent Citations

  • Automatic discharging device for aluminum type automatic electrostatic powder spraying

    CN216125923U