Photovoltaic panel detection machine
By designing a photovoltaic panel inspection machine, and utilizing a material sorting component and an industrial inspection camera to achieve automated classification of photovoltaic panels, the problem of low efficiency of traditional inspection devices has been solved, thereby improving production efficiency and adaptability.
Patent Information
- Application Number
- CN202520078621.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Traditional photovoltaic panel inspection devices have limited functionality and lack automated sorting capabilities, resulting in low efficiency and a high risk of errors in manual sorting.
A photovoltaic panel inspection machine was designed, which includes a feeding conveyor belt, a discharging conveyor belt and a waste conveyor belt. Through the material sorting component and industrial inspection camera, the electric cylinder base is automatically controlled to achieve accurate classification of photovoltaic panels.
It has improved the automation level of the production process, reduced manual sorting operations, lowered the risk of misjudgment, and improved production efficiency and adaptability.
Smart Images

Figure CN223761536U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic panel processing technology, specifically a photovoltaic panel testing machine. Background Technology
[0002] With the continued rise in global demand for clean energy, solar energy, with its inexhaustible advantages, has become a popular development direction in the energy sector, and the photovoltaic industry is ushering in a period of rapid growth. As the key carrier for converting solar energy into electricity, photovoltaic panels are being produced on an increasingly large scale and applied in a wider range of scenarios. From large-scale solar power plants to distributed rooftop photovoltaic power generation systems, high-quality photovoltaic panels are indispensable.
[0003] Currently, traditional photovoltaic panel testing devices are often single-function and lack automated sorting capabilities. They mostly rely on manual sorting of the tested products, which not only consumes a lot of manpower and time, but is also prone to sorting errors due to human fatigue, seriously affecting production efficiency. In view of this, we propose a photovoltaic panel testing machine. Utility Model Content
[0004] The main objective of this invention is to provide a photovoltaic panel testing machine that can solve the problems mentioned in the background section.
[0005] To achieve the above objectives, the photovoltaic panel testing machine proposed in this utility model includes a feeding conveyor belt, a discharging conveyor belt, and a waste conveyor belt. A material distribution component is provided between the feeding conveyor belt and the discharging conveyor belt. A support frame is provided on the outer wall of the feeding conveyor belt. The material distribution component includes:
[0006] A material distribution seat is placed between the feeding conveyor belt and the unloading conveyor belt, and a slide rail is fixedly connected to the top of the material distribution seat;
[0007] Electric cylinder base one, the top of the material distribution seat is fixedly connected to the electric cylinder base one, and the output end of the electric cylinder base one is fixedly connected to the sliding frame;
[0008] The top of the sliding frame is fixedly connected to the cylindrical frame, and the inner wall of the cylindrical frame is rotatably connected to the conveying roller.
[0009] Preferably, a lighting fixture is fixedly connected to the outer wall of the support frame, and a support rod is fixedly connected to the side wall of the feeding conveyor belt. A threaded through hole is opened at the top of the support rod, and an adjustment groove is opened on the support rod, which communicates with the threaded through hole.
[0010] Preferably, the inner wall of the support rod is detachably connected to an adjusting rod, and the outer wall of the adjusting rod is fixedly connected to a guide plate. Two sets of guide plates are provided, forming a guiding space through which the products on the feeding conveyor belt are guided.
[0011] Preferably, the outer wall of the support frame is detachably connected to a placement block, and an industrial inspection camera is fixedly connected to the top of the placement block.
[0012] Preferably, the top of the support frame is fixedly connected to an electric cylinder base two, and the output end of the electric cylinder base two is fixedly connected to a moving rod.
[0013] Preferably, a sliding rod is slidably connected to the inner wall of the movable rod, a rubber sleeve is fitted to the outer wall of the sliding rod, an annular platform is provided on the outer wall of the sliding rod, the annular platform is elastically connected to the movable rod by a compression spring, a boss is provided on the outer wall of the sliding rod, and a concave annular groove is formed on the rubber sleeve, the concave annular groove and the boss are engaged.
[0014] This utility model provides a photovoltaic panel testing machine. It has the following beneficial effects:
[0015] (1) The photovoltaic panel inspection machine is equipped with a material sorting component. It can automatically control the electric cylinder seat to move according to the detection results of the industrial inspection camera, accurately transport qualified products to the unloading conveyor belt and unqualified products to the waste conveyor belt. This realizes the rapid and accurate classification and collection of photovoltaic panel products of different models, greatly improves the automation level of the production process, reduces the tedious operation and misjudgment risk of manual sorting, and effectively improves the overall production efficiency.
[0016] (2) The lighting fixtures installed on the support frame of the photovoltaic panel inspection machine provide sufficient light for product inspection and ensure that the industrial inspection camera obtains clear images. On the other hand, the adjustable guide plate can flexibly adjust the guide space according to the product size to ensure that the product is smoothly transported on the feeding conveyor belt. At the same time, the rubber sleeve driven by the electric cylinder seat can block the product as needed, and complete the accurate inspection with the industrial inspection camera. These designs effectively enhance the adaptability of the inspection machine to photovoltaic panels of different specifications. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0019] Figure 2 This is a cross-sectional view of the material distribution seat and the cylinder frame of this utility model;
[0020] Figure 3This is a cross-sectional structural diagram of the support frame and guide plate of this utility model;
[0021] Figure 4 This is a cross-sectional structural diagram of the movable rod and sliding bar of this utility model.
[0022] Explanation of reference numerals: 1. Feeding conveyor belt; 2. Discharging conveyor belt; 3. Waste conveyor belt; 4. Material distribution assembly; 41. Material distribution seat; 42. Slide rail; 43. Electric cylinder seat one; 44. Sliding frame; 45. Cylindrical frame; 46. Conveying roller; 5. Support frame; 6. Lighting fixture; 7. Support rod; 8. Adjusting rod; 9. Guide plate; 10. Placement block; 11. Industrial inspection camera; 12. Electric cylinder seat two; 13. Moving rod; 14. Sliding rod; 15. Rubber sleeve.
[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1 - Figure 4 This utility model proposes a photovoltaic panel testing machine, including a feeding conveyor belt 1, a discharging conveyor belt 2, and a waste conveyor belt 3. A material distribution component 4 is provided between the feeding conveyor belt 1 and the discharging conveyor belt 2. A support frame 5 is provided on the outer wall of the feeding conveyor belt 1. The material distribution component 4 includes a material distribution seat 41, the bottom of which is in contact with the ground. The material distribution seat 41 is placed between the feeding conveyor belt 1 and the discharging conveyor belt 2. A slide rail 42 is fixedly connected to the top of the material distribution seat 41. An electric cylinder base 43 is connected to the output end of the electric cylinder base 43, and a sliding frame 44 is fixedly connected to the output end of the electric cylinder base 43. The bottom of the sliding frame 44 is slidably connected to the top of the slide rail 42. A cylinder frame 45 is fixedly connected to the top of the sliding frame 44. A conveying roller 46 is rotatably connected to the inner wall of the cylinder frame 45. There are seven sets of conveying rollers 46, of which the conveying rollers 46 on both sides are power rollers. Two sets of motors are set on the outer wall of the cylinder frame 45, and the two sets of power rollers are fixedly connected to each other. The motors drive the power rollers to rotate, thereby performing the feeding work.
[0026] In this utility model, a lighting fixture 6 is fixedly connected to the outer wall of the support frame 5. The support frame 5 is L-shaped, and the lighting fixture 6 is provided in two sets, which are rectangular LED lights. A support rod 7 is fixedly connected to the side wall of the feeding conveyor belt 1. A threaded through hole is opened at the top of the support rod 7, and an adjustment groove is opened on the support rod 7. The adjustment groove communicates with the threaded through hole. An adjustment rod 8 is detachably connected to the inner wall of the support rod 7. A guide plate 9 is fixedly connected to the outer wall of the adjustment rod 8. The outer wall of the adjustment rod 8 is slidably connected to the inner wall of the adjustment groove. An adjustment screw is provided on the threaded through hole. By loosening the adjustment screw, the position of the adjustment rod 8 on the adjustment groove can be easily changed. Two sets of guide plates 9 are provided, and a guide space is formed by the two sets of guide plates 9. The product on the feeding conveyor belt 1 is guided by the guide space.
[0027] Furthermore, a placement block 10 is detachably connected to the outer wall of the support frame 5, and an industrial inspection camera 11 is fixedly connected to the top of the placement block 10. The placement block 10 is L-shaped and has an installation groove. Through the cooperation of double-headed bolts, nuts, installation grooves, and support frame 5, the placement block 10 can be easily fixed to the outer wall of the support frame 5, and the industrial inspection camera 11 can perform visual inspection of the product.
[0028] Furthermore, the top of the support frame 5 is fixedly connected to the electric cylinder base 2 12, the output end of the electric cylinder base 2 12 is fixedly connected to the moving rod 13, the inner wall of the moving rod 13 is slidably connected to the sliding rod 14, the outer wall of the sliding rod 14 is fitted with a rubber sleeve 15, the outer wall of the sliding rod 14 is provided with an annular platform, the annular platform and the moving rod 13 are elastically connected by a compression spring, the outer wall of the sliding rod 14 is provided with a boss, and a concave annular groove is opened on the rubber sleeve 15. The concave annular groove cooperates with the boss to prevent the rubber sleeve 15 from easily leaving the sliding rod 14.
[0029] In use, start the electric cylinder base 12, which drives the moving rod 13 to move downward, thereby driving the sliding rod 14 to approach the feeding conveyor belt 1, so that the bottom of the rubber sleeve 15 contacts the surface of the feeding conveyor belt 1, blocking the product on the feeding conveyor belt 1, so that the product is transported to the bottom of the support frame 5, which is convenient for the industrial inspection camera 11 to inspect the product. When the industrial inspection camera 11 completes the inspection, it will control the electric cylinder base 12 to reset, thereby releasing the blocking of the product. At the same time, the industrial inspection camera 11 will send the product inspection result signal.
[0030] If the product is qualified, the material distribution component 4 will control the electric cylinder base 43 to not move. At this time, the feeding conveyor belt 1, the sliding frame 44, and the unloading conveyor belt 2 are on the same straight line, which makes it convenient for qualified products to leave the feeding conveyor belt 1, move to the conveyor roller 46, and then move to the unloading conveyor belt 2 to complete the unloading of qualified products.
[0031] If a product is defective, after it moves onto the conveyor roller 46, the roller 46 will not immediately transport the product away. Instead, it will first activate the electric cylinder base 43, which will then drive the sliding frame 44 to slide on the slide rail 42, causing the conveyor roller 46 to move to one end of the waste conveyor belt 3. Only then will the conveyor roller 46 be activated to move the product onto the unloading conveyor belt 2, thus completing the unloading of defective products. This process is convenient and simple, facilitating the classification and collection of different types of photovoltaic panel products, and is highly adaptable.
[0032] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A photovoltaic panel detection machine, comprising a feeding conveyor (1), a discharging conveyor (2) and a waste conveyor (3), characterized in that: The upper feeding conveyor belt (1) and the lower feeding conveyor belt (2) are provided with a distribution assembly (4), the outer wall of the upper feeding conveyor belt (1) is provided with a support frame (5), the distribution assembly (4) comprises: The distribution seat (41) is placed between the upper feeding conveyor belt (1) and the lower feeding conveyor belt (2), and the top of the distribution seat (41) is fixedly connected with a sliding rail (42); The electric cylinder seat one (43) is fixedly connected to the top of the distribution seat (41), and the output end of the electric cylinder seat one (43) is fixedly connected with a sliding frame (44); The barrel frame (45) is fixedly connected to the top of the sliding frame (44), and the inner wall of the barrel frame (45) is rotatably connected with a conveying roller (46).
2. The photovoltaic panel inspection machine of claim 1, wherein: The outer wall of the support frame (5) is fixedly connected with a lighting lamp (6), and the side wall of the upper feeding conveyor belt (1) is fixedly connected with a support rod (7).
3. The photovoltaic panel inspection machine of claim 2, wherein: The inner wall of the support rod (7) is detachably connected with an adjusting rod (8), and the outer wall of the adjusting rod (8) is fixedly connected with a guide plate (9).
4. The photovoltaic panel inspection machine of claim 1, wherein: The outer wall of the support frame (5) is detachably connected with a placing block (10), and the top of the placing block (10) is fixedly connected with an industrial detection camera (11).
5. The photovoltaic panel inspection machine of claim 1, wherein: The top of the support frame (5) is fixedly connected with an electric cylinder seat two (12), and the output end of the electric cylinder seat two (12) is fixedly connected with a moving rod (13).
6. The photovoltaic panel inspection machine of claim 5, wherein: The inner wall of the moving rod (13) is slidably connected with a sliding rod (14), and the outer wall of the sliding rod (14) is sleeved with a rubber sleeve (15).