Eight-groove spraying pipeline of integrated cleaning machine

By changing the water intake from the bottom of the tank and pressurizing the spray in the 8-tank spray system of the cleaning machine, and by adopting a direct current and circulation pipeline structure, the problem of excessive RO water consumption was solved, resulting in significant water conservation and cost reduction.

CN223761597UActive Publication Date: 2026-01-06弘元新材料(徐州)有限公司 +1
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Patent Information

Application Number
CN202423050465.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-06
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing cleaning machine's 8-tank spray pipeline consumes too much RO water, resulting in high costs and wasted resources.

Method used

The spray system was changed to draw water from the bottom of the 8 tanks, pressurize it with a spray pump, and then spray water from the spray nozzles. It adopts a direct current and circulation pipeline structure to save RO water usage.

Benefits of technology

It can save 1,898 tons of RO water per year, reduce production costs, avoid water waste, and lower production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated cleaning machine eight-groove spraying pipeline which comprises a cleaning machine and a spraying pipeline, the spraying pipeline is installed inside the cleaning machine, a spraying plate is positioned in the middle of the cleaning machine, a spraying head is installed on the side of the spraying plate, the spraying pipeline is connected with two groups of pipelines, one group of pipelines is a direct-current pipeline, and the other group of pipelines is a direct-current pipeline. And the straight flow pipeline comprises a cleaning liquid box, a liquid outlet pipe, a valve, a pump body and a second output pipe, and the pump body is installed between the liquid outlet pipe and the second output pipe. According to the eight-groove spraying pipeline of the integrated cleaning machine, a spraying system takes water from the bottoms of eight grooves, water is sprayed from the spraying heads of the spraying pipes after being pressurized by the spraying pump, floating foam on the surface layers of the groove bodies is washed, according to calculation of existing process standards, about 1898 tons of RO water can be saved for each device every year, waste of water resources is avoided while the production cost is reduced, and the production efficiency is improved. Pure water is saved, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning machines, and in particular to an 8-tank spray pipeline for an integrated cleaning machine. Background Technology

[0002] The 8-tank spray system of the cleaning machine is a supporting device for spray cleaning. Currently, the integrated 8-tank spray system of the cleaning machine uses RO water supplied by the plant. According to production process standards, each batch of material entering this rinsing tank undergoes a spray rinse to remove surface foam. The 8-tank of the cleaning machine is a pure water rinsing tank. When the robotic arm places the silicon wafers into the tank, the spray system automatically starts to rinse away the surface foam, achieving rapid water quality improvement. According to current process standards, the spray time is set to 30 seconds, the flow rate is set to 30L / min, and the daily water consumption for spraying is approximately 5.2 tons. With continuous technological advancements, the manufacturing process requirements for the 8-tank spray system of the cleaning machine are becoming increasingly stringent.

[0003] The existing 8-tank spray piping system for cleaning machines has certain drawbacks. Long-term operation leads to excessive consumption of RO water, increasing costs and wasting resources. To address this, we propose an integrated 8-tank spray piping system for cleaning machines. Instead of using RO water supplied by the plant, the spray system utilizes internal circulation, drawing water from the bottom of the tank for spraying. This significantly reduces RO water consumption. Utility Model Content

[0004] Technical problem solved: In view of the shortcomings of the existing technology, this utility model provides an integrated cleaning machine with an 8-tank spray pipeline. The spray system draws water from the bottom of the 8 tanks, pressurizes it through a spray pump, and sprays water from the spray nozzles to rinse the surface foam of the tanks. According to the existing process standards, each machine can save approximately 1,898 tons of RO water per year, reducing production costs while avoiding water waste, saving pure water, and effectively solving the problems in the background technology.

[0005] Technical solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: an integrated cleaning machine with 8 tanks of spray piping, including a cleaning machine and a spray piping, wherein the spray piping is installed inside the cleaning machine, a spray plate is positioned in the middle of the cleaning machine, and spray heads are installed on the side of the spray plate. The spray piping is connected to two sets of pipes, one set of pipes being a direct current pipe and the other set of pipes being a circulation pipe.

[0006] Preferably, the DC pipeline includes a cleaning fluid tank, a discharge pipe, a valve, a pump body, and a second output pipe. The pump body is installed between the discharge pipe and the second output pipe, the valve is installed on the outer wall of the discharge pipe, and the discharge pipe is installed at the bottom of the cleaning fluid tank.

[0007] Preferably, the circulation pipeline includes a second return pipe, a circulation collection tank, a first return pipe, a delivery pipe, a spray pump, a first output pipe, a drain valve, and a drain pipe. The second return pipe and the first return pipe are both connected to the circulation collection tank. The circulation collection tank is connected to the drain pipe and the delivery pipe. The delivery pipe is connected to the spray pump. The spray pump is connected to the first output pipe. The first output pipe is connected to the spray pipeline. The drain pipe is connected to the drain valve.

[0008] Preferably, the pump body drives the liquid outlet pipe and the cleaning liquid inside the cleaning liquid tank to be pumped into the interior of the spray pipe through the second output pipe, and the valve manually controls the opening and closing of the liquid outlet pipe.

[0009] Preferably, the second return pipe and the first return pipe pass the cleaning fluid inside the cleaning machine into the interior of the circulating collection tank, and the spray pump pumps the cleaning fluid inside the circulating collection tank into the interior of the spray pipeline through the delivery pipe and the first output pipe.

[0010] Preferably, the spray pipeline pumps cleaning fluid into the spray plate and spray head through one of the direct current pipelines and the circulation pipelines.

[0011] Beneficial Effects: Compared with the prior art, this utility model provides an integrated cleaning machine with an 8-tank spray pipeline, which has the following beneficial effects: The spray system draws water from the bottom of the 8 tanks, pressurizes it through a spray pump, and sprays water from the spray nozzles to rinse the surface foam of the tanks. According to existing process standards, each machine can save approximately 1898 tons of RO water per year, reducing production costs while avoiding water waste, saving pure water, and lowering production costs. The entire 8-tank spray pipeline of the cleaning machine has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of an integrated cleaning machine with an 8-tank spray pipeline according to the present invention.

[0013] Figure 2 This is a schematic diagram of the circulation pipeline in the 8-tank spray pipeline of an integrated cleaning machine according to this utility model.

[0014] Figure 3 This is a schematic diagram of the circulating collection box in the 8-tank spray pipeline of an integrated cleaning machine according to this utility model.

[0015] Figure 4 This is a schematic diagram of the DC pipeline in the 8-tank spray pipeline of an integrated cleaning machine according to this utility model.

[0016] In the diagram: 1. Cleaning machine; 2. Spray head; 3. Spray plate; 4. Spray pipeline; 5. Cleaning liquid tank; 6. First output pipe; 7. Spray pump; 8. Infusion pipe; 9. Circulation collection tank; 10. First return pipe; 11. Second return pipe; 12. Drain valve; 13. Drain pipe; 14. Outlet pipe; 15. Valve; 16. Pump body; 17. Second output pipe. Detailed Implementation

[0017] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] like Figure 1-4As shown, an integrated cleaning machine with 8 tanks and a spray pipeline system includes a cleaning machine 1 and a spray pipeline 4. The spray pipeline 4 is installed inside the cleaning machine 1. A spray plate 3 is positioned in the middle of the cleaning machine 1, and spray heads 2 are installed on the sides of the spray plate 3. The spray pipeline 4 is connected to two sets of pipelines, one set of which is a direct current pipeline and the other set of which is a circulating pipeline. The spray system draws water from the bottom of the 8 tanks, pressurizes it through a spray pump, and sprays water from the spray nozzles to rinse the surface foam of the tanks. According to existing process standards, each piece of equipment can save approximately 1,898 tons of RO water per year, reducing production costs while avoiding water waste, saving pure water, and reducing production costs.

[0021] Furthermore, the DC pipeline includes a cleaning fluid tank 5, an outlet pipe 14, a valve 15, a pump body 16, and a second output pipe 17. The pump body 16 is installed between the outlet pipe 14 and the second output pipe 17, the valve 15 is installed on the outer wall of the outlet pipe 14, and the outlet pipe 14 is installed at the bottom of the cleaning fluid tank 5.

[0022] Furthermore, the circulation pipeline includes a second return pipe 11, a circulation collection tank 9, a first return pipe 10, an infusion pipe 8, a spray pump 7, a first output pipe 6, a drain valve 12, and a drain pipe 13. The second return pipe 11 and the first return pipe 10 are both connected to the circulation collection tank 9. The circulation collection tank 9 is connected to the drain pipe 13 and the infusion pipe 8. The infusion pipe 8 is connected to the spray pump 7. The spray pump 7 is connected to the first output pipe 6. The first output pipe 6 is connected to the spray pipeline 4. The drain pipe 13 is connected to the drain valve 12.

[0023] Furthermore, the pump body 16 drives the outlet pipe 14 and the cleaning fluid inside the cleaning fluid tank 5 to be pumped from the second output pipe 17 into the spray pipe 4, and the valve 15 manually controls the opening and closing of the outlet pipe 14.

[0024] Furthermore, the second return pipe 11 and the first return pipe 10 pass the cleaning fluid inside the cleaning machine 1 into the interior of the circulating collection tank 9, and the spray pump 7 pumps the cleaning fluid inside the circulating collection tank 9 into the interior of the spray pipeline 4 through the delivery pipe 8 and the first output pipe 6.

[0025] Furthermore, the spray pipe 4 pumps cleaning fluid into the spray plate 3 and the spray head 2 through a set of direct current pipes and circulation pipes.

[0026] An additional pipeline is installed in the water inlet pipe of tank 8, connecting to the original spray pipe. This pipeline contains a manual valve. By closing the manual valve of the original spray pipe and opening the valve on this pipeline, the system can be quickly switched to internal circulation within the spray tank. When the spray pump is working, water is drawn from the bottom of tank 8 to the spray pipe to rinse the foam on the surface of the tank. When the spray pump stops working, because the spray pipe is higher than the water inlet, water in the tank will not overflow from the spray pipe under atmospheric pressure.

[0027] Working principle: This utility model includes a cleaning machine 1, a spray head 2, a spray plate 3, a spray pipe 4, a cleaning liquid tank 5, a first output pipe 6, a spray pump 7, a delivery pipe 8, a circulating collection tank 9, a first return pipe 10, a second return pipe 11, a drain valve 12, a drain pipe 13, an outlet pipe 14, a valve 15, a pump body 16, and a second output pipe 17. The spray system draws water from the bottom of tank 8, pressurizes it through the spray pump, and then sprays it from the spray pipe nozzles to rinse the surface foam of the tank. According to existing process standards, each piece of equipment can save approximately 1898 tons of RO water per year, reducing production costs while avoiding water waste, saving pure water, and lowering production costs.

[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An integrated washing machine 8-tank spray line comprising a washing machine (1) and a spray line (4), characterized in that: The spraying pipeline (4) is installed in the inside of the cleaning machine (1), the middle part of the inside of the cleaning machine (1) is positioned with the spraying plate (3), the side of the spraying plate (3) is installed with the spraying head (2), the spraying pipeline (4) is connected with two groups of pipelines, one group of pipelines is the direct current pipeline, and the other group of pipelines is the circulating pipeline.

2. The one-piece cleaning machine 8-spray line of claim 1, wherein: The direct current pipeline comprises a cleaning liquid tank (5), a liquid outlet pipe (14), a valve (15), a pump body (16) and a second output pipe (17), the pump body (16) is installed between the liquid outlet pipe (14) and the second output pipe (17), the valve (15) is installed on the outer wall of the liquid outlet pipe (14), and the liquid outlet pipe (14) is installed at the bottom of the cleaning liquid tank (5).

3. The one-piece cleaning machine 8-spray line of claim 1, wherein: The circulating pipeline comprises a second liquid return pipe (11), a circulating collection tank (9), a first liquid return pipe (10), a liquid conveying pipe (8), a spraying pump (7), a first output pipe (6), a liquid discharge valve (12) and a liquid discharge pipe (13), the second liquid return pipe (11) and the first liquid return pipe (10) are connected with the circulating collection tank (9), the circulating collection tank (9) is connected with the liquid discharge pipe (13) and the liquid conveying pipe (8), the liquid conveying pipe (8) is connected with the spraying pump (7), the spraying pump (7) is connected with the first output pipe (6), the first output pipe (6) is connected with the spraying pipeline (4), and the liquid discharge pipe (13) is connected with the liquid discharge valve (12).

4. The one-piece cleaning machine 8-spray line of claim 2, wherein: The pump body (16) drives the cleaning liquid in the inside of the liquid outlet pipe (14) and the cleaning liquid tank (5) to be pumped into the inside of the spraying pipeline (4) from the second output pipe (17), and the valve (15) manually controls the opening and closing of the liquid outlet pipe (14).

5. The one-piece cleaning machine 8-spray line of claim 3, wherein: The second liquid return pipe (11) and the first liquid return pipe (10) pass the cleaning liquid in the inside of the cleaning machine (1) into the inside of the circulating collection tank (9), and the spraying pump (7) pumps the cleaning liquid in the inside of the circulating collection tank (9) into the inside of the spraying pipeline (4) through the liquid conveying pipe (8) and the first output pipe (6).

6. The one-piece cleaning machine 8-spray line of claim 1, wherein: The spraying pipeline (4) pumps the cleaning liquid into the spraying plate (3) and the spraying head (2) through one group of the direct current pipeline and the circulating pipeline.