Anchor cable cutting and blanking device

Abstract

The utility model discloses an anchor cable cutting and blanking device, which belongs to the technical field of anchor cable cutting and blanking and comprises a bottom frame, a plurality of pressure feeding mechanisms, a working table and a blanking frame. A cutting machine is mounted on the working table; the discharging frame comprises two limiting rods, a limiting groove is formed between the two limiting rods, the lower side of one limiting rod is rotationally connected with a supporting plate through a hinge, and a discharging telescopic cylinder is connected between the bottom frame and the supporting plate. An adjusting frame is adjustably installed on the limiting rod, and a material blocking plate is connected to the adjusting frame. The steel wire rope is conveyed backwards through the pressing and conveying mechanism, and the adjusting frame is positioned on the limiting rod. The rear end of the steel wire rope abuts against the material blocking plate. The cutting machine is operated to cut off the steel wire rope; and the discharging telescopic cylinder retracts to drive the supporting plate to turn over downwards, and convenient and efficient discharging of the cut anchor cable is achieved. The whole structure is simple, use is convenient, operation is efficient, labor intensity is effectively reduced, direct contact operation of workers is reduced, operation safety is improved, and practicability is good.

Description

Technical Field

[0001] This utility model belongs to the field of anchor cable cutting and blanking technology, specifically an anchor cable cutting and blanking device. Background Technology

[0002] Rock anchoring is a support technology used in engineering projects such as roadways, tunnels, and mines. It mainly uses components such as anchor bolts or anchor cables to fix the surrounding rock in order to enhance its stability.

[0003] Anchor bolts are slender tension members used for the reinforcement and support of soil and rock masses, widely applied in engineering projects such as mines, slopes, tunnels, and dams. Their main function is to enhance the bearing capacity of the surrounding rock by transferring tensile force to the surrounding soil and rock, thereby achieving structural stability and safety. Anchor bolt support involves drilling holes underground, then cementing prestressed anchor bolts into the holes and tensioning them to form prestressed anchor bolts of a certain length. These are then firmly fixed to the bedrock or the reinforced structure using an anchoring agent, resulting in excellent anchoring performance.

[0004] Anchor cables are prestressed steel strand structures used in geotechnical engineering reinforcement. They are typically used to improve the integrity of slope rock masses, control rock mass displacement, and thus stabilize the rock mass. They are mainly composed of high-strength steel strands, fixed at the outer end of the slope and inside the sliding surface to increase anti-sliding frictional resistance. Anchor cable support, also known as anchor cable reinforcement or prestressed anchor cables, is a support method that involves inserting steel wire ropes or other materials into pre-drilled holes in the ground and tensioning them with prestress to stably resist the expansion and contraction deformation of the soil.

[0005] Anchor cables are typically supplied in rolls (steel wire rope). The traditional anchor cable production process involves unwinding the roll using an unwinding device, then manually cutting it to the required length to form an anchor cable of a specific length. Traditional anchor cable cutting and trimming are all done manually, requiring a large workforce, resulting in low production efficiency, wasted labor, and a low safety factor. Utility Model Content

[0006] To address the problems of traditional anchor cable cutting and blanking, which relies on manual measurement and cutting, requires a large workforce, results in low anchor cable production efficiency, wastes labor, and has a low production safety factor, this utility model provides an anchor cable cutting and blanking device.

[0007] This utility model is achieved through the following technical solution:

[0008] An anchor cable cutting and unloading device includes a base frame and a plurality of pressing mechanisms, a worktable, and an unloading frame sequentially arranged on the base frame for conveying anchor cables. A cutting machine is mounted on the worktable. The unloading frame includes two limiting rods positioned and mounted on the base frame, forming a limiting groove between the two limiting rods to limit and guide the anchor cable. A support plate for supporting the anchor cable is rotatably connected to the lower side of one limiting rod via a hinge. An unloading telescopic cylinder is connected between the base frame and the support plate. An adjusting frame is adjustable along the length of the limiting rod, and a baffle plate adapted to the limiting groove is connected to the adjusting frame.

[0009] A further improvement of this utility model is that an inclined material feeding guide rod is connected and installed on the base frame and located at the lower part of the support plate.

[0010] A further improvement of this utility model is that a material box is provided at the lower end of the material feeding guide rod.

[0011] A further improvement of this utility model is that the two limiting rods are connected by a U-shaped bending connecting frame arranged at intervals, and the base frame is connected to the limiting rod on one side.

[0012] A further improvement of this utility model is that the adjusting frame has a U-shaped bent plate structure, and a positioning bolt that can abut against and position with a limit rod on one side is threaded through one of its wing plates; the baffle plate is connected to the middle of the web of the adjusting frame.

[0013] A further improvement of this utility model is that a pressing and positioning mechanism is also installed on the workbench, which is set on the front and rear sides of the cutting machine; the pressing and positioning mechanism includes a pressing telescopic cylinder, and the end of the pressing telescopic cylinder is connected to a pressure head that can press down and position the anchor cable.

[0014] A further improvement of this utility model is that the pressing mechanism includes a mounting frame, on which two power rollers capable of supporting the anchor cable and a pressure roller capable of pressing down on the anchor cable are rotatably mounted.

[0015] A further improvement of this utility model is that the pressure roller is rotatably connected and installed via a bearing seat, and the mounting frame is provided with an adjustment groove that can guide the vertical sliding of the bearing seat; the mounting frame is screwed with a first adjustment bolt and a second adjustment bolt that can limit the upper and lower sides of the bearing seat to abut.

[0016] A further improvement of this utility model is that a guide trough is provided between adjacent pressing mechanisms to guide the anchor cable support.

[0017] A further improvement of this utility model is that a feed cylinder is installed at the front end of the base frame, and a horn-shaped guide cylinder is connected to the front end of the feed cylinder.

[0018] As can be seen from the above technical solutions, the beneficial effects of this utility model are:

[0019] In operation, the wire rope (anchor cable material) is led out from front to back and conveyed backward by several pressing mechanisms. Simultaneously, the positioning and installation position of the adjusting frame on the limiting rod is selected according to the required anchor cable length. When the rear end of the wire rope abuts against the baffle plate, the backward conveying of the wire rope stops. The cutting machine is then operated to cut the wire rope. By controlling the simultaneous retraction of several feeding telescopic cylinders, the support plate is rotated downward, thus achieving convenient and efficient cutting of the anchor cable. The simultaneous extension of several feeding telescopic cylinders seals the bottom of the limiting groove, allowing for the cutting of the next anchor cable. The overall structure is simple, easy to use, and highly efficient, effectively reducing labor intensity and direct manual contact, improving operational safety, and demonstrating good practicality. Attached Figure Description

[0020] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of a specific embodiment of the present utility model.

[0022] Figure 2 This is a schematic diagram of the pressing mechanism in a specific embodiment of the present invention.

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the unloading rack according to a specific embodiment of the present utility model.

[0024] Figure 4 This is a schematic diagram of the adjustment frame structure according to a specific embodiment of the present utility model.

[0025] In the attached diagram: 1. Base frame; 11. Material guide rod; 2. Material guide trough; 3. Pressing mechanism; 31. Mounting frame; 32. Power roller; 33. Pressure roller; 34. Adjusting groove; 35. Bearing seat; 36. First adjusting bolt; 37. Second adjusting bolt; 4. Feed cylinder; 41. Guide cylinder; 5. Cutting machine; 6. Pressing and positioning mechanism; 61. Press head; 7. Worktable; 8. Material unloading frame; 81. Limiting rod; 82. Connecting frame; 83. Support plate; 84. Hinge; 85. Material unloading telescopic cylinder; 86. Baffle plate; 87. Adjusting frame; 88. Positioning bolt; 9. Material box. Detailed Implementation

[0026] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.

[0027] like Figure 1-4 As shown, this utility model discloses an anchor cable cutting and unloading device, including a base frame 1 and several pressing mechanisms 3, a worktable 7, and a unloading rack 8 that are sequentially connected and installed on the base frame 1 for conveying anchor cables; a cutting machine 5 is installed on the worktable 7; the unloading rack 8 includes two (left and right opposite) limiting rods 81 positioned and installed on the base frame 1, and a limiting groove for limiting and guiding the anchor cable is formed between the two limiting rods 81. A support plate 83 for supporting the anchor cable is rotatably connected to the lower side of the right limiting rod 81 through a hinge 84. An unloading telescopic cylinder 85 is connected and installed between the base frame 1 and the support plate 83; an adjusting frame 87 is adjustablely installed on the limiting rod 81 along its length direction (front and back direction), and a baffle plate 86 adapted to the limiting groove is connected to the adjusting frame 87.

[0028] In use, the steel wire rope (anchor cable raw material) is led out from front to back and conveyed backward by several pressing and feeding mechanisms. Simultaneously, the positioning and installation position of the adjusting frame 87 on the limiting rod 81 is selected according to the required anchor cable length. When the rear end of the steel wire rope abuts against the baffle plate 86, the backward conveying of the steel wire rope stops. The cutting machine 5 is then operated to cut the steel wire rope. By controlling the simultaneous retraction of several feeding telescopic cylinders 85, the support plate 83 is rotated downward, thus achieving convenient and efficient cutting of the anchor cable. The simultaneous extension of several feeding telescopic cylinders 85 seals the bottom of the limiting groove, thus enabling the cutting of the next anchor cable. The overall structure is simple, easy to use, and highly efficient, effectively reducing labor intensity and direct manual contact, improving operational safety, and demonstrating good practicality.

[0029] The adjusting frame 87 has a U-shaped, plate-like structure and is used upside down. One of its wing plates is threaded with a positioning bolt 88 that abuts against and positions itself against a limiting rod 81 on one side. The baffle plate 86 is connected to the middle of the web of the adjusting frame 87. By loosening the positioning bolt 88, the position of the baffle plate 86 in the limiting groove can be adjusted flexibly to achieve different anchor cable cutting lengths, thus ensuring ease of use.

[0030] Furthermore, the baffle plate 86 has chamfered edges on both sides of the side (lower side) away from the web of the adjusting frame 87. This serves as a guide when the baffle plate 86 is inserted into the limiting groove.

[0031] Among them, such as Figure 1 , 3 As shown, the two limiting rods 81 are connected by U-shaped bending connecting frames 82 arranged at intervals, and the base frame 1 is connected to the limiting rod 81 on the right side. The structure is compact and reasonable, achieving support on one side and material feeding on the other side.

[0032] Furthermore, a tilted guide rod 11 is connected and installed on the base frame 1, located at the lower part of the support plate 83. The guide rod 11 is tilted from top to bottom and from right to left, and a material box 9 is provided at the lower end of the guide rod 11. The guide rod 11 can guide the cutting of the anchor cable, allowing the anchor cable to fall smoothly into the material box 9 for packaging and binding.

[0033] The workbench 7 is also equipped with pressing and positioning mechanisms 6 located on the front and rear sides of the cutting machine 5. Each pressing and positioning mechanism 6 includes a pressing telescopic cylinder, with a pressing head 61 connected to the lower end of the cylinder to press and position the anchor cable. A rubber pad is provided at the bottom of the pressing head 61. By controlling the extension of the pressing telescopic cylinder, the pressing head 61 is driven to press and position the wire rope, effectively preventing the wire rope from shifting during cutting operations and ensuring the reliability and safety of the cutting operation. Furthermore, the rubber pad effectively increases the pressing friction on the wire rope, preventing slippage.

[0034] Among them, such as Figure 2 As shown, the pressing mechanism 3 includes a mounting frame 31, on which two power rollers 32 capable of supporting the anchor cable and a pressure roller 33 capable of pressing down on the anchor cable are rotatably mounted. The power rollers 32 are powered synchronously through chains and sprockets, and the pressing rollers 33 ensure reliable and stable backward conveying of the wire rope.

[0035] Furthermore, the roller surfaces of the power roller 32 and the pressure roller 33 are provided with grooves to increase the contact area with the wire rope and prevent the wire rope from running off-center or slipping.

[0036] The pressure roller 33 is rotatably connected and installed via a bearing seat 35. An adjustment groove 34 is provided on the mounting frame 31 to guide the vertical sliding of the bearing seat 35. A first adjusting bolt 36 and a second adjusting bolt 37 are screwed onto the mounting frame 31 to limit the upper and lower abutment of the bearing seat 35. By rotating and adjusting the first adjusting bolt 36 and the second adjusting bolt 37, the vertical position of the pressure roller 33 can be flexibly adjusted, thus enabling its application to different wire ropes and allowing for flexible adjustment of the downward pressure on the wire rope, making its use more flexible and widespread.

[0037] Among them, a guide trough 2 is provided between adjacent pressing and conveying mechanisms 3 to guide and support the anchor cable. The guide trough 2 has a trough-shaped structure with an open top to ensure that the wire rope is conveyed in a straight line backward and to avoid bending or deflection.

[0038] The base frame 1 has a feed cylinder 4 installed at its front end, and the front end of the feed cylinder 4 is connected to a funnel-shaped guide cylinder 41. Through the guidance of the guide cylinder 41 and the limiting of the feed cylinder 4, the reliability, convenience and accuracy of wire rope conveying are effectively achieved.

[0039] This anchor cable cutting and blanking device, in use, leads the steel wire rope (anchor cable raw material) from front to back, and conveys the steel wire rope backward through several pressing and feeding mechanisms 3. Simultaneously, the positioning and installation position of the adjusting frame 87 on the limiting rod 81 is selected according to the required anchor cable length. When the rear end of the steel wire rope abuts against the baffle plate 86, the backward conveying of the steel wire rope stops. The cutting machine 5 is then operated to cut the steel wire rope. By controlling the simultaneous retraction of several blanking telescopic cylinders 85, the support plate 83 is driven to flip downward, thus achieving convenient and efficient blanking of the anchor cable. The simultaneous extension of several blanking telescopic cylinders 85 seals the bottom of the limiting groove, thereby enabling the cutting and blanking of the next anchor cable. The overall structure is simple, easy to use, and highly efficient, effectively reducing labor intensity and direct manual contact, improving operational safety, and demonstrating good practicality.

[0040] The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0041] The terms "upper," "lower," "outer," "inner," etc., used in the specification, claims, and accompanying drawings of this utility model, are used to distinguish relative positional relationships and are not necessarily qualitative. It should be understood that such data can be interchanged where appropriate so that embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0042] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An anchor cable cutting and blanking device, characterized in that, The utility model relates to an anchor cable cutting and feeding device, including the chassis (1) and the setting of a plurality of pressure feed mechanism (3) that can transport anchor cable, operation platform (7) and unloading frame (8) on the chassis (1) in proper order, the cutting machine (5) is installed on operation platform (7), and unloading frame (8) includes two limiting rods (81) of positioning installation on the chassis (1), and the limiting groove of the anchor cable limiting guide is formed between two limiting rods (81), and the support plate (83) that can support anchor cable is rotatably connected and installed to one limiting rod (81) downside through hinge (84), and unloading telescopic cylinder (85) is connected and installed between the chassis (1) and support plate (83), the adjusting frame (87) is adjustably installed on the limiting rod (81) along its length direction, and the material baffle (86) that is adapted with limiting groove is connected on adjusting frame (87).

2. The mooring line cutting and stripping device of claim 1, wherein, The inclined unloading guide rod (11) that sets up in the lower part of support plate (83) is connected and installed on the chassis (1).

3. The mooring line cutting and stripping apparatus of claim 2, wherein, The material box (9) is arranged at the lower end position of unloading guide rod (11).

4. The mooring line cutting and stripping apparatus of claim 1, wherein, Two limiting rods (81) are connected through the U-shaped bending connecting frame (82) of interval arrangement, and the chassis (1) is connected with one side limiting rod (81).

5. The mooring line cutting and stripping device of claim 1, wherein, The adjusting frame (87) is the plate structure of U-shaped bending, and the positioning bolt (88) that can abut and position with one side limiting rod (81) is threadedly penetrated and connected on one wing plate thereof, and the material baffle (86) is connected in the middle part of the web of adjusting frame (87).

6. The mooring line cutting and stripping device of claim 1, wherein, The pressure dynamic positioning mechanism (6) that sets up in the front and rear sides of cutting machine (5) is also installed on operation platform (7), and the pressure dynamic positioning mechanism (6) includes pressure telescopic cylinder, and the pressure head (61) that can press down and position anchor cable is connected on the end of pressure telescopic cylinder.

7. The mooring line cutting and stripping device of claim 1, wherein, The pressure feed mechanism (3) includes mounting frame (31), and two power rollers (32) that can support anchor cable and pressure roller (33) that can press down anchor cable are rotatably installed on mounting frame (31).

8. The mooring line cutting and stripping apparatus of claim 7, wherein, The pressure roller (33) is rotatably connected and installed through bearing seat (35), and the adjusting groove (34) that can vertically slide and guide bearing seat (35) is formed on mounting frame (31), and the first adjusting bolt (36) and second adjusting bolt (37) that can abut and limit the upper side of bearing seat (35) are swivelled and connected on mounting frame (31).

9. The mooring line cutting and stripping device of claim 1, wherein, The material guide groove (2) that can support and guide anchor cable is arranged between adjacent pressure feed mechanism (3).

10. The mooring line cutting and stripping device of claim 1, wherein, The feed cylinder (4) is installed on the front end of chassis (1), and the guide cylinder (41) that is trumpet-shaped is connected on the front end of feed cylinder (4).

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