Die device for manufacturing forklift battery connecting wire

By designing a mold device for forklift battery connection cables, and utilizing a combination of clamps and guide rails, rapid mold assembly and lead casting are achieved, solving the problems of high mold manufacturing costs and low efficiency, and improving production efficiency and quality.

CN223762090UActive Publication Date: 2026-01-06TIANNENG GRP JIANGSU SPECIAL POWER SUPPLY
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Patent Information

Application Number
CN202520296945.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In the existing technology, the mold manufacturing cost for forklift battery connection wires is high and it is not suitable for mass production, resulting in low R&D efficiency.

Method used

A mold device including a clamp, a forming mold and a pouring gate was designed. The clamp pushes the forming mold to merge, and combined with the guide rail and guide groove, it realizes the precise positioning of the cable and the pouring of lead liquid, which simplifies the casting process of the connecting wire.

Benefits of technology

It improved production efficiency, reduced costs, simplified operating procedures, and enhanced the speed and quality of product development.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mold device for manufacturing a forklift battery connecting wire. The mold device comprises a bottom plate, a positioning block, a clamping device, an adjusting screw, a forming mold I, a forming mold II, a sprue gate, a cavity and a guide groove, the positioning block is connected to the central axis of the top face of the bottom plate and close to the edge of the top face, the clamping device is connected to the top face of the positioning block, the output end of the clamping device is connected with one side face of the first forming mold through an adjusting screw, and the second forming mold is connected to the position, close to the side edge, of the top face of the base on the other side face of the first forming mold. The sprue gate, the cavity and the guide groove are connected to the opposite faces of the first forming mold and the second forming mold. Compared with the prior art, after a stripped cable is placed in the guide groove of the mold, the two molds are tightly combined by pushing the clamping device, molten lead is poured into the mold by aligning with the sprue gate, and the mold is pulled open after a certain time to complete model casting, so that the research and development speed of products is effectively increased, the cost is saved, and the working efficiency and quality are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to connecting line and mould manufacturing technical field, especially a mould device for forklift battery connecting line manufacturing. BACKGROUND

[0002] The connecting line in the forklift battery is the key component connecting the battery group and the forklift electrical system, and in the production process of the forklift battery, the connecting line is needed to connect the single batteries in series, and through reasonable connection, the connecting line can ensure the overall performance and stability of the battery group, prolong the service life of the battery group, and through the connecting line, the electric energy generated by the battery group can be transmitted to the motor, control system and other electrical equipment of the forklift.

[0003] In the existing batch production of the connecting line for the forklift battery, a large mold is usually used for processing and manufacturing, and when a new model product is developed, only a small amount of connecting line sample is needed to connect the single battery, so in the process of manufacturing, the following problems exist: a mold needs to be opened to produce the corresponding battery connecting line, and the production cost of a set of mold is too high, and it is not convenient to open the mold for production in the case of a small amount of experiment and connecting battery, and the work cannot be flexibly carried out; after opening the mold, a professional casting machine is needed to process and manufacture the connecting line, which is not convenient for single person to quickly and flexibly work, and the development and production efficiency is low. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem to provide a mould device for forklift battery connecting line manufacturing, and the operator puts the cable line with one end stripped into the wire guide groove of the forming mold two, pushes the clamping device in front of the forming mold one, makes two molds close tightly after merging, pours the molten lead liquid into the mold aiming at the pouring gate, pulls the clamping device to make the mold separate after a certain time, completes the casting of the battery connecting line, and the production process is simple and fast, the product development speed can be effectively accelerated, the cost and labor cost are saved, and the work efficiency and quality are improved.

[0005] The utility model realizes the following technical scheme:

[0006] A mould device for forklift battery connecting line manufacturing, including bottom plate, still including positioning block, positioning block is connected on the position of the middle axis on the top surface of bottom plate near side edge, the top surface of positioning block is connected with clamping device in the middle, the output end of clamping device is connected with adjusting screw, the other end of adjusting screw is connected with the side of forming mold one perpendicular to clamping device, and the opposite surface of forming mold one and forming mold two is connected with pouring gate, cavity and guide groove.

[0007] Further, the clamping device is a push-pull type quick clamping device, and the displacement direction of the output end of the clamping device is parallel to the top surface of the base plate.

[0008] Further, the output end of the clamping device, the adjusting screw, the horizontal central axis of the first forming die and the horizontal central axis of the second forming die are coincident with each other.

[0009] Further, the length and the height of the first forming die and the second forming die are equal, and the length, the width and the height of the first forming die and the second forming die are greater than the length, the thickness and the width of the terminal of the battery connecting wire.

[0010] Further, the bottom surface of the first forming die is connected with the sliding groove parallel to the displacement direction of the output end of the clamping device at both ends, and the top surface of the base plate below the sliding groove is connected with the guide rail parallel to the displacement direction of the output end of the clamping device.

[0011] Further, one end of the guide rail is connected with the side surface of the second forming die facing the first forming die, and the length of the guide rail is greater than the spacing between the opposite surfaces of the first forming die and the second forming die when the clamping device is pulled apart.

[0012] Further, the cavity is transversely connected to the terminal of the battery connecting wire at the central position on the opposite surfaces of the first forming die and the second forming die close to the top surface.

[0013] Further, the pouring opening is in the shape of a funnel, and the two ends of the pouring opening are connected with the top surface of the first forming die and the second forming die and the top end of the cavity respectively.

[0014] Further, the guide groove is in the shape of a semi-cylinder, the cross-sectional diameter of the guide groove is equal to the diameter of the cable of the battery connecting wire, and the two ends of the guide groove are connected with the cable connection end of the cavity and the side surface of the first forming die and the second forming die respectively.

[0015] Compared with the prior art, the utility model has the following obvious advantages:

[0016] Firstly, the utility model uses the clamping device to push the first forming die, so that the first forming die and the second forming die are tightly combined together, the output end of the clamping device is connected with the first forming die through the adjusting screw, the operator can adjust the spacing between the output end of the clamping device and the first forming die by rotating the adjusting screw, so as to change the pushing pressure of the first forming die by the clamping device after the push rod of the clamping device is pressed down, and the combination of the first forming die and the second forming die is ensured to be tight.

[0017] Secondly, the utility model is connected with the sliding groove parallel to the displacement direction of the output end of the clamping device at both ends of the bottom surface of the first forming die, and the corresponding guide rail is connected to the top surface of the base plate below the sliding groove, so that the first forming die moves along the guide rail when the clamping device pushes the first forming die, the moving direction of the first forming die is ensured to be accurate, and the opposite surfaces of the first forming die and the second forming die can be tightly coincident.

[0018] Third, the utility model discloses a use clamping ware to push the forming mould one and the forming mould two merge, and the cable line of one head peeling is connected in the wire guide groove, and the operator pours the molten lead liquid from the pouring gate, and after a certain time, the forming mould is pulled apart to obtain the battery connecting line of casting completion, and the mould is simple to make, and the operation process is convenient and fast, effectively speeds up the product research and development speed, saves the production cost, improves the work efficiency and quality of research and development personnel. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the structural diagram of forklift battery connecting line;

[0020] Figure 2 It is the whole structure schematic diagram of the utility model;

[0021] Figure 3 It is the right view structure schematic diagram of forming mould two.

[0022] Among them, the relationship between the sign and the corresponding name is as follows:

[0023] 1, bottom plate, 2, positioning block, 3, clamping ware, 4, adjusting screw, 5, guide rail, 6, forming mould one, 7, forming mould two, 8, pouring gate, 9, cavity, 10, guide groove, 11, battery connecting line. DETAILED DESCRIPTION

[0024] The utility model will be introduced in detail in combination with the drawings.

[0025] As Figure 1 , Figure 2 and Figure 3The utility model provides a mould device for forklift battery connecting wire production, including bottom plate 1, locating block 2, clamping device 3, adjusting screw 4, guide rail 5, forming die one 6, forming die two 7, pouring gate 8, cavity 9, guide slot 10, battery connecting wire 11, in the embodiment, locating block 2, forming die one 6 and forming die two 7 are connected in order on the top surface middle axis of bottom plate 1, and locating block 2 and forming die two 7 are connected respectively on the top surface both ends of bottom plate 1 near the side edge position, and forming die one 6 is movably connected on the top surface of bottom plate 1, and clamping device 3 is connected in the top surface central position of locating block 2, and clamping device 3 is push-pull type quick clamping device, and the displacement direction of the output end of clamping device 3 is parallel to the top surface of bottom plate 1, and adjusting screw 4 is connected in the output end terminal of clamping device 3, and the other end of adjusting screw 4 is connected with forming die one 6 perpendicularly to the side of forming die one 6 opposite to clamping device 3, and the horizontal middle axis of the output end of clamping device 3, adjusting screw 4, forming die one 6 and forming die two 7 mutually coincides, and the length and height of forming die one 6 and forming die two 7 are equal, and the length, width and height of forming die one 6 and forming die two 7 are greater than the length, thickness and width of the terminal of battery connecting wire 11, and the bottom surface both ends of forming die one 6 are connected with the sliding slot parallel to the displacement direction of the output end of clamping device 3, and the top surface of bottom plate 1 below the sliding slot is connected with the guide rail 5 suitable with the shape of sliding slot, and one end of guide rail 5 is connected with the side of forming die two 7 facing forming die one 6, and the length of guide rail 5 is greater than the interval of the opposite sides of forming die one 6 and forming die two 7 when clamping device 3 is pulled apart.

[0026] Pouring gate 8, cavity 9 and guide slot 10 are connected on the opposite sides of forming die one 6 and forming die two 7, and the shape and size of cavity 9 are same with the terminal of battery connecting wire 11, and cavity 9 is connected on the central position near the top surface on the opposite sides of forming die one 6 and forming die two 7, and pouring gate 8 is funnel type, and both ends of pouring gate 8 are connected with the top surface of forming die and the top end of cavity 9 respectively, and guide slot 10 is semicylindrical recess, and the cross section diameter of guide slot 10 is equal to the cable diameter of battery connecting wire 11, and both ends of guide slot 10 are connected with the cable line access end of cavity 9 and the side of forming die respectively.

[0027] The utility model discloses when using, operator pulls the draw bar of clamping device 3, and the output of clamping device 3 pulls and forms mould one 6 along with guide rail 5 and slides, and the operator puts into the cable of one head peeling and aiming at the guide groove of forming mould two 7, and the peeling part and a little part of cable of not peeling are placed and explore into the cavity 9, after placing cable, operator presses the draw bar of clamping device 3, and the output of clamping device 3 pushes and forms mould one 6 along with guide rail 5 and slides to the direction of forming mould two 7, until the opposite surface of forming mould one 6 and forming mould two 7 coincides, makes forming mould one 6 and forming mould two 7 merge tightly, and clamps cable, and the operator can adjust the tightness of two moulds through rotating adjusting screw 4, after mould merging tightly, the operator slowly pours the lead liquid of melting from the pouring gate 8, when the lead liquid level rises to the top of cavity 9, stops casting, after waiting for a certain time lead liquid cooling and solidifying, operator pulls the draw bar of clamping device 3, and the output of clamping device 3 pulls and forms mould one 6 and forming mould two 7 and separates, and the operator takes off the finished product after casting from mould, and obtains battery connecting wire 11.

[0028] The above embodiment is only for illustrating the technical concept and characteristics of the utility model, and its purpose is to enable the person skilled in the art to understand the content of the utility model and implement it, and it cannot limit the protection scope of the utility model. Any equivalent transformation or modification according to the spirit and essence of the utility model should be covered in the protection scope of the utility model.

Claims

1. A mold device for manufacturing forklift battery connection cables, comprising a base plate (1) and a positioning block (2), wherein the positioning block (2) is connected to a position near the side on the central axis of the top surface of the base plate (1), characterized in that: The positioning block (2) top surface median is connected with the clamp (3), the output end of the clamp (3) is connected with the adjusting screw (4), the bottom plate (1) top surface on the side of the bottom plate (1) near the side edge of the opposite side of the positioning block (2) is fixedly connected with the forming die one (6) and movably connected with the forming die two (7) in sequence, the other end of the adjusting screw (4) is connected with the side of the forming die one (6) facing the clamp (3) perpendicularly, the opposite side of the forming die one (6) and the forming die two (7) is connected with the pouring gate (8), the cavity (9) and the guide groove (10).

2. A mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The clamp (3) is a push-pull type quick clamp, and the displacement direction of the output end of the clamp (3) is parallel to the top surface of the bottom plate (1).

3. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The horizontal central axis of the output end of the clamp (3), the adjusting screw (4), the forming die one (6) and the forming die two (7) coincide with each other.

4. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The length and height of the forming die one (6) and the forming die two (7) are equal, and the length, width and height of the forming die one (6) and the forming die two (7) are greater than the length, thickness and width of the terminal of the battery connecting wire (11).

5. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The bottom surface of the forming die one (6) is connected with the sliding groove parallel to the displacement direction of the output end of the clamp (3), and the top surface of the bottom plate (1) below the sliding groove is connected with the guide rail (5) parallel to the displacement direction of the output end of the clamp (3).

6. A mold apparatus for making a forklift battery connection cable according to claim 5, wherein: One end of the guide rail (5) is connected with the side of the forming die two (7) facing the forming die one (6), and the length of the guide rail (5) is greater than the distance between the opposite sides of the forming die one (6) and the forming die two (7) when the clamp (3) is pulled apart.

7. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The cavity (9) is the same in shape and size as the terminal of the battery connecting wire (11), and the cavity (9) is transversely connected to the opposite side of the forming die one (6) and the forming die two (7) near the top surface.

8. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The pouring gate (8) is funnel-shaped, and the two ends of the pouring gate (8) are connected with the top surface of the forming die one (6) and the forming die two (7) and the top end of the cavity (9) respectively.

9. The mold apparatus for making a forklift battery connection cable according to claim 1, wherein: The guide groove (10) is a semi-cylinder, the cross-sectional diameter of the guide groove (10) is equal to the cable diameter of the battery connecting wire (11), and the two ends of the guide groove (10) are connected with the cable line access end of the cavity (9) and one side of the forming die one (6) and the forming die two (7) respectively.