Manual stud welding self-positioning device
By designing a positioning sleeve with an elastic deformation part on the manual stud welding gun, a self-positioning device for the welding gun is realized, which solves the problems of unstable positioning or difficulty in operation of manual stud welding guns, and ensures the stability of the positioning sleeve and the stability and ease of operation of the welding gun.
Patent Information
- Application Number
- CN202520021805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The clearance between the manual stud welding torch and the tooling guide sleeve causes unstable positioning or difficulty in operation of the welding torch, especially when the length or diameter of the guide sleeve is not suitable, resulting in problems such as welding torch tilting or inconvenience in removal.
A manual stud welding self-positioning device is designed, which adopts a positioning sleeve with an elastic deformation part. The elastic deformation part abuts against the inner wall of the guide hole to achieve radial limiting, ensuring the stable positioning of the welding gun. It automatically returns to its original position after welding is completed, making it easy to pull out.
It effectively solves the problems of unstable welding torch positioning and inconvenient operation, ensures stable positioning of the welding torch when the guide sleeve has a large clearance, improves welding quality, and facilitates the insertion and removal of the welding torch.
Smart Images

Figure CN223762342U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stud welding positioning device technical field, concretely relates to a manual stud welding self-positioning device. BACKGROUND
[0002] The manual stud welding gun is loved by the majority of small and medium-sized enterprises due to its good economy. At present, the manual stud welding gun generally realizes positioning through cooperation of the welding gun and the tool guiding sleeve. However, in actual use, the cooperation gap between the welding gun and the guiding sleeve often appears to be too large or too small, which cannot achieve the ideal cooperation effect, resulting in deviation of the stud welding position or inconvenient operation. Specifically, if the guiding sleeve has a short design length and a large diameter, the welding gun cannot be fixed, the welding gun is prone to be skewed, and the screw size is unstable; if the guiding sleeve has a long design length and a small diameter, the welding gun is prone to be inconvenient to take out after the screw welding is completed.
[0003] Therefore, it is urgent to provide a new stud welding positioning device, which is expected to improve the problem of unstable positioning or inconvenient operation of the welding gun caused by the cooperation gap between the stud welding gun and the tool guiding sleeve. SUMMARY
[0004] Therefore, the utility model aims at providing a manual stud welding self-positioning device, which can effectively solve the problem of unstable positioning or inconvenient operation of the welding gun caused by the cooperation gap between the stud welding gun and the tool guiding sleeve.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a manual stud welding self-positioning device, comprising: a guiding sleeve assembly having a guiding hole; a positioning sleeve, wherein an elastic deformation part capable of being deformed under force and a welding gun connecting part for connecting with the welding gun are arranged on the positioning sleeve, and the elastic deformation part can abut on the inner wall of the guiding hole after being deformed to complete the radial positioning of the positioning sleeve.
[0006] Further, the elastic deformation part is an annular protruding part integrally formed on the positioning sleeve and protruding outward along the radial direction of the positioning sleeve, and a plurality of separation seams are uniformly arranged along the circumferential direction of the annular protruding part.
[0007] Further, the positioning sleeve comprises an upper positioning sleeve segment and a lower positioning sleeve segment, the elastic deformation part comprises a plurality of elastic sheets uniformly arranged along the circumferential direction of the positioning sleeve, and the two ends of each elastic sheet are fixedly connected with the upper positioning sleeve segment and the lower positioning sleeve segment, respectively.
[0008] Further, the elastic sheet has an arc-shaped part protruding outward along the radial direction of the positioning sleeve.
[0009] Further, the elastic sheet is a spring steel elastic sheet.
[0010] Further, the welding gun connecting part comprises a threaded connecting hole arranged at the top of the positioning sleeve.
[0011] Further, the guide sleeve assembly comprises a fixing seat and a guide sleeve detachably connected to the fixing seat, and the guide hole is arranged on the guide sleeve.
[0012] Further, the fixing seat is provided with a mounting hole, and the inner sleeve of the guide sleeve is arranged in the mounting hole (10a).
[0013] Further, the mounting hole is provided with a first notch part, and the guide hole is provided with a second notch part arranged correspondingly to the first notch part.
[0014] Further, the guide sleeve is a copper alloy guide sleeve.
[0015] Compared with the prior art, the manual stud welding self-positioning device has the following beneficial effects:
[0016] The manual stud welding self-positioning device can effectively solve the problem of unstable positioning or difficult operation of the welding gun caused by the gap between the stud welding gun and the tool guide sleeve.
[0017] Other advantages, objects and features of the present application will be set forth in part in the following specification taken in conjunction with the accompanying drawings, and in part will become apparent to those skilled in the art upon examination of the following specification and drawings. The objects and other advantages of the present application can be realized and attained by means of the instrumentalities and combinations particularly pointed out in the following specification. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a schematic diagram of the overall structure of the present application
[0019] Fig. 2 It is a schematic diagram of the guide sleeve structure
[0020] Reference signs: 1 - guide sleeve assembly; 10 - fixing seat; 10a - mounting hole; 10b - first notch part; 11 - guide sleeve; 11a - guide hole; 11b - second notch part; 2 - positioning sleeve; 20 - elastic deformation part; 201 - elastic piece; 201a - arc-shaped part; 21 - welding gun connecting part; 21a - threaded connecting hole; 22 - upper segment of positioning sleeve; 23 - lower segment of positioning sleeve; 3 - welding gun. DETAILED DESCRIPTION
[0021] The embodiments of the present application will be described in detail with specific examples, and other advantages and effects of the present application can be easily understood by those skilled in the art from the contents disclosed in the present specification. The present application can also be implemented or applied in other different embodiments, and each detail in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic concept of the present application, and the following embodiments and features in the embodiments can be combined with each other without conflict.
[0022] Please refer to Figs. 1-2 In the embodiment, a manual stud welding self-positioning device is disclosed, which comprises a guide sleeve assembly 1 provided with a guide hole 11a, and a positioning sleeve 2 provided with an elastic deformation part 20 capable of being deformed under force and a welding gun connecting part 21 for connecting with a welding gun 3. The elastic deformation part 20 can abut against the inner wall of the guide hole 10a after being deformed to limit the radial position of the positioning sleeve 2. It can be understood that the guide hole 11a is used for guiding the welding gun 3 during the manual stud welding process, and the positioning sleeve 2 is pluggably arranged in the guide hole 11a. The specific structure of the elastic deformation part 20 is not limited here, as long as it can be deformed and abut against the hole wall of the guide hole 11a after being subjected to force. The specific structure of the welding gun connecting part 21 is not limited here, as long as it is beneficial to connecting with the welding gun 3.
[0023] The manual stud welding self-positioning device in the structural design can effectively solve the problem of unstable positioning or difficult operation of the welding gun 3 caused by the gap between the welding gun 3 and the tool guide sleeve. Specifically, during use, the positioning sleeve 2 can be connected to the welding gun 3 first, and then the positioning sleeve 2 is inserted into the guide hole 11a and a certain pressure is applied to deform the elastic deformation part 20 (when in use, the positioning sleeve 2 is pressed against the workpiece sheet metal part, and the pressure can be applied manually). After the elastic deformation part 20 is deformed, it cooperates with the guide hole 11a to achieve radial positioning of the positioning sleeve 2, that is, radial self-positioning of the welding gun 3 (to prevent the welding gun 3 from tilting and shaking). This effectively reduces the requirement for the gap between the positioning sleeve 2 and the guide hole 11a, and the guide hole 11a can be designed to be slightly larger. This can also achieve stable positioning of the welding gun 3, prevent the welding gun from shaking, ensure the quality of stud welding, and facilitate the insertion of the welding gun 3. At the same time, after welding is completed and the pressure is released, the elastic deformation part 20 can automatically recover, which facilitates the removal of the welding gun 3 and facilitates operation.
[0024] In the embodiment, the elastic deformation part 20 is an annular protruding part integrally formed on the positioning sleeve 2 and protruding radially outward from the positioning sleeve 2, and the annular protruding part is uniformly provided with a plurality of separation slots 20a in the circumferential direction. In actual processing, the separation slots 20a can be processed first, and then the annular protruding part can be formed by pressing. Alternatively, the annular protruding part can be formed by mold processing, and then the separation slots 20a can be processed. The elastic deformation part 20 in this structural design has good overall strength and good durability. The annular protruding part facilitates reliable cooperation with the guide hole 11a and ensures reliable positioning of the positioning sleeve.
[0025] In the embodiment, the positioning sleeve 2 includes a positioning sleeve upper section 22 and a positioning sleeve lower section 23, and the elastic deformation part 20 includes a plurality of elastic sheets 201 uniformly arranged in the circumferential direction of the positioning sleeve 2. The two ends of the elastic sheet 201 are fixedly connected to the positioning sleeve upper section 22 and the positioning sleeve lower section 23, respectively. Specifically, the two ends of the elastic sheet 201 can be fixedly connected to the positioning sleeve upper section 22 and the positioning sleeve lower section 23 by laser welding. In this structural design, the positioning sleeve upper section 22 and the positioning sleeve lower section 23 are connected by the elastic sheets 201. The elastic sheets 201 can be processed separately, which is convenient and can save manufacturing costs. At the same time, by using a plurality of elastic sheets 201 arranged uniformly, the overall structure has good deformation effect, and the reliability and durability can be guaranteed.
[0026] In the embodiment, the elastic sheet 201 has an arc-shaped part 201a protruding radially outward from the positioning sleeve 2. By providing the arc-shaped part 201a protruding radially outward from the positioning sleeve 2, the contact area between the elastic sheet 201 and the hole wall of the guide hole 11a can be relatively large, thereby improving the reliability of the positioning of the positioning sleeve 2. This can ensure that the elastic sheet 201 has a long fatigue life and further improve the durability.
[0027] In this embodiment, the elastic sheet 201 is a spring steel elastic sheet. By using spring steel material, the elastic deformation capability is good, which is conducive to further improving the overall durability of the device. In the design, the elastic sheet 201 does not need to be designed to be too thick. Generally, a thickness of 0.5mm-2mm is sufficient to ensure the elastic deformation effect.
[0028] In this embodiment, the welding gun connection part 21 includes a threaded connection hole 21a disposed on the top of the positioning sleeve 2; the structure of the threaded connection hole 21a is simple to process and the connection is convenient and reliable; in specific processing, the section with the threaded connection hole 21a can be a separately designed section and welded to the positioning sleeve 2 body.
[0029] In this embodiment, the guide sleeve assembly 1 includes a fixed base 10 and a guide sleeve 11 detachably connected to the fixed base 10, and the guide hole 11a is provided on the guide sleeve 11. In use, the fixed base 10 is usually fixedly installed on the workbench. Here, the guide sleeve 11 is fixedly installed on the fixed base 10 by screws. The detachable connection method facilitates the replacement and maintenance of the guide sleeve 11.
[0030] In this embodiment, the fixed base 10 is provided with a mounting hole 10a, and the inner sleeve of the guide sleeve 11 is disposed in the mounting hole 10a. By disposing the inner sleeve of the guide sleeve 11 in the mounting hole 10a, it is beneficial to ensure the positional accuracy of the guide sleeve 11 during disassembly and assembly, and at the same time, the installation stability is high.
[0031] In this embodiment, the mounting hole 10a is provided with a first notch 10b, and the guide hole 11a is provided with a second notch 11b corresponding to the first notch 10b. By correspondingly providing the first notch 10b and the second notch 11b, it is convenient to observe the welding situation and the deformation of the elastic deformation part 20 through the notch. At the same time, it can also reduce the overall volume and avoid interference with other structures on the welded workpiece.
[0032] In this embodiment, the guide sleeve 11 is a copper alloy guide sleeve. By using a copper alloy guide sleeve, the guide sleeve 11 has good lubricity and wear resistance, which helps to further improve the overall durability of the device.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A manually operated stud welding self-positioning device, characterized by, The application relates to a guide sleeve assembly (1) which comprises a guide hole (11a) and a positioning sleeve (2) provided with an elastic deformation part (20) capable of being deformed under force and a welding gun connecting part (21) used for connecting with a welding gun (3), wherein the elastic deformation part (20) can abut against the inner wall of the guide hole (11a) to limit the radial position of the positioning sleeve (2) after being deformed. The elastic deformation part (20) is an annular protruding part integrally formed on the positioning sleeve (2) and protruding radially outward from the positioning sleeve (2), and a plurality of separation slits (20a) are uniformly distributed along the circumference of the annular protruding part. The positioning sleeve (2) comprises a positioning sleeve upper section (22) and a positioning sleeve lower section (23), the elastic deformation part (20) comprises a plurality of elastic sheets (201) which are uniformly distributed along the circumference of the positioning sleeve (2), and the two ends of the elastic sheet (201) are fixedly connected with the positioning sleeve upper section (22) and the positioning sleeve lower section (23) respectively.
2. The manual stud welding self-positioning device of claim 1, wherein: The elastic sheet (201) is provided with an arc-shaped part (201a) which protrudes radially outward from the positioning sleeve (2).
3. The manual stud welding self-positioning device of claim 1, wherein: The elastic sheet (201) is a spring steel elastic sheet.
4. The manual stud welding self-positioning device of claim 3, wherein: The welding gun connecting part (21) comprises a threaded connecting hole (21a) arranged on the top of the positioning sleeve (2).
5. The manual stud weld self-positioning device of claim 4, wherein: The guide sleeve assembly (1) comprises a fixing base (10) and a guide sleeve (11) which is detachably connected with the fixing base (10), and the guide hole (11a) is arranged on the guide sleeve (11).
6. The manual stud weld self-locating device of claim 1, wherein: The fixing base (10) is provided with a mounting hole (10a), and the guide sleeve (11) is arranged in the mounting hole (10a).
7. The manual stud weld self-positioning device of claim 1, wherein: The mounting hole (10a) is provided with a first notch part (10b), and the guide hole (11a) is provided with a second notch part (11b) which is arranged correspondingly with the first notch part (10b).
8. The manual stud weld self-positioning device of claim 7, wherein: The guide sleeve (11) is a copper alloy guide sleeve.
9. The manual stud weld self-positioning device of claim 8, wherein: 10. The manual stud welding self-positioning device of any of claims 7-9, wherein: