Positioning mechanism of large electric welding machine for iron art product machining

Abstract

The utility model discloses a positioning mechanism of a large electric welding machine for machining iron art products, which comprises a convex machining support, a pair of conveyors, a telescopic conveyor, an electric welding device and a positioning structure, and relates to the technical field of electric welding. The system can realize accurate movement and positioning of parts in a three-dimensional space; transmission mechanisms such as a vertical gear set, a horizontal gear set and an angle driving bevel gear ensure the accuracy and the stability of movement; the system not only has a transportation function, but also can perform vertical lifting, horizontal telescoping and angle rotation, so that various processing and assembling requirements are met; due to the design of a concave telescopic inner block and a telescopic clamping jaw, the system can adapt to parts of different shapes and sizes; due to the design of four pairs of vertical threaded rods and vertical threaded pipes and the use of two pairs of clamping concentric-square-shaped horizontal limiting blocks, the stability and the bearing capacity of the system are enhanced.

Description

Technical Field

[0001] This utility model relates to the field of electric welding technology, specifically a positioning mechanism for a large electric welding machine used in the processing of wrought iron products. Background Technology

[0002] Electric welding machines, as a highly efficient welding tool, work by utilizing the instantaneous short circuit between the positive and negative electrodes to generate a high-temperature electric arc. This arc melts the solder on the welding rod and the material to be welded, achieving a strong bond between the objects. Based on the type of output power, electric welding machines are mainly divided into two categories: AC welding machines and DC welding machines. Both cleverly utilize the principle of inductance: the change in inductance at the instant the circuit is switched on and off triggers a violent voltage fluctuation, which in turn generates a high-voltage arc, melting the solder and achieving a tight bond at the atomic level.

[0003] However, the current installation method for large welding machines mostly involves directly fixing them to the ground with bolts. This approach has two major drawbacks: First, the installation position of the welding machine is fixed, and when facing uneven installation surfaces, additional auxiliary parts are often required for adjustment, making the entire installation process complex and time-consuming. Second, when it is necessary to move the welding machine, the operation becomes quite laborious, affecting work efficiency and flexibility. There may already be technical solutions to the above problems in the existing technology, but this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a positioning mechanism for a large electric welding machine for wrought iron product processing, comprising: a convex processing bracket, a pair of conveyors, a telescopic conveyor, an electric welder, and a positioning structure, wherein the convex processing bracket is mounted on the pair of conveyors, the electric welder is mounted on the convex processing bracket, and the positioning structure is mounted on the convex processing bracket;

[0005] The positioning structure includes: two pairs of clamping loop-shaped horizontal limiting blocks, two pairs of horizontal bidirectional threaded rods, four pairs of horizontal threaded tubes, one pair of horizontal gear sets, one pair of horizontal drive motors, several auxiliary telescopic components, two pairs of vertical angle adjustment components, two pairs of vertical drive motors, two pairs of vertical gear sets, four pairs of vertical threaded rods, four pairs of vertical threaded tubes, two pairs of vertical lifting blocks, and an industrial camera.

[0006] Two pairs of clamping loop-shaped horizontal limiting blocks are mounted on the convex machining bracket via auxiliary telescopic components. Two pairs of horizontal bidirectional threaded rods are respectively inserted into the convex machining bracket via bearings. Four pairs of horizontal threaded tubes are respectively inserted into the two pairs of clamping loop-shaped horizontal limiting blocks, and the four pairs of horizontal threaded tubes are respectively fitted onto the two pairs of horizontal bidirectional threaded rods. One pair of horizontal gear sets are respectively mounted on the two pairs of horizontal bidirectional threaded rods. One pair of horizontal drive motor drive ends are respectively connected to one pair of horizontal gear sets. Two pairs of vertical lifting blocks are mounted on the two pairs of blocks via several auxiliary telescopic components. Inside the clamping loop-shaped horizontal limiting block, four pairs of vertical threaded rods are respectively inserted into the inner side of two pairs of clamping loop-shaped horizontal limiting blocks via bearings; four pairs of vertical threaded tubes are respectively inserted into two pairs of vertical lifting blocks, and four pairs of vertical threaded tubes are respectively movably fitted onto four pairs of vertical threaded rods; two pairs of vertical gear sets are respectively fitted onto four pairs of vertical threaded rods; two pairs of vertical drive motor drive ends are respectively connected to two pairs of vertical gear sets; the industrial camera is mounted on the convex processing bracket; and two pairs of vertical angle adjustment components are respectively mounted on two pairs of vertical lifting blocks.

[0007] It should be noted that, in the above process, the transporter stably and horizontally transports the components to the inside of the vertical angle adjustment assembly. The vertical angle adjustment assembly clamps the components. The vertical drive motor operates, driving the vertical gear set on the drive end of the vertical drive motor. The vertical gear set drives the four pairs of vertical threaded rods on it, which in turn drive the vertical threaded tubes on them. The four pairs of vertical threaded tubes drive the two pairs of vertical lifting blocks on them for stable lifting and lowering. The vertical lifting blocks drive the vertical angle adjustment assembly to vertically lift and lower the components, so that the vertical lifting blocks stably lift and lower inside the two pairs of clamping loop-shaped horizontal limit blocks. The horizontal drive motor operates, driving the horizontal gear set on the drive end of the horizontal drive motor. The horizontal gear set drives the horizontal bidirectional threaded rods on it, which in turn drive the two pairs of clamping loop-shaped horizontal limit blocks to extend and retract relative to each other. At the same time, the auxiliary extension assembly provides active limiting for lifting and lowering.

[0008] Preferably, the vertical angle adjustment assembly includes: an angle ring, an angle drive motor, an angle transmission helical gear, an angle drive helical gear, a concave limiting bracket, a concave telescopic inner block, a pair of horizontal electric push rods, and several telescopic grippers.

[0009] The vertical lifting block has an annular groove. The angle ring is inserted into the inner side of the annular groove via a bearing. The angle drive motor is installed inside the annular groove. The angle transmission helical gear is installed on the angle ring. The angle drive helical gear is installed on the drive end of the angle drive motor, and the angle drive helical gear and the angle transmission helical gear mesh. The concave limiting bracket is inserted into the angle ring. A pair of horizontal electric push rods are installed parallel to each other on the concave limiting bracket. The concave telescopic inner block is movably inserted into the inner side of the concave limiting bracket, and the concave telescopic inner block is installed on the push end of the pair of horizontal electric push rods. Several telescopic grippers are evenly installed on the inner side of the concave telescopic inner block.

[0010] It should be noted that, in the above process, the angle drive motor operates, which drives the angle drive helical gear on the drive end of the angle drive motor to rotate. The angle drive helical gear drives the angle transmission helical gear meshing with it to rotate. The angle transmission helical gear drives the angle ring on it to rotate stably vertically. The angle ring drives the concave limiting bracket on it. The pair of horizontal electric push rods on the inner side of the concave limiting bracket extend and retract, which drives the concave telescopic inner block on it to extend and retract stably horizontally along the inner side of the concave limiting bracket. At the same time, the telescopic claws on the inner side of the concave telescopic inner block squeeze and fix the parts.

[0011] Preferably, the auxiliary telescopic component includes: a horizontal limiting shaft, a vertical limiting shaft, a telescopic slide, and a telescopic slider;

[0012] The horizontal limiting shaft is inserted into the convex machining bracket and is movably inserted into the clamping loop-shaped horizontal limiting block. The vertical limiting shaft is inserted into the inner side of the clamping loop-shaped horizontal limiting block and is movably inserted into the vertical lifting block. The telescopic slide is respectively installed on the convex machining bracket and the clamping loop-shaped horizontal limiting block. The telescopic slider is respectively installed on the clamping loop-shaped horizontal limiting block and the vertical lifting block.

[0013] It should be noted that, as described above, the horizontal limiting axis limits the clamping loop horizontal limiting block horizontally, and the vertical limiting axis limits the vertical lifting block vertically. At the same time, the telescopic slider and the telescopic slide cooperate to stabilize the telescopic effect.

[0014] Preferably, infrared rangefinders are provided on the two pairs of clamping horizontal limiting blocks and the two pairs of vertical lifting blocks.

[0015] Preferably, the two pairs of angle rings are provided with angle scales.

[0016] Preferably, scanning cameras are provided on the two pairs of annular grooves. Beneficial effects

[0017] This utility model provides a positioning mechanism for a large electric welding machine used in wrought iron product processing. Compared with existing technologies, this positioning mechanism for a large electric welding machine for wrought iron product processing offers the following advantages: Through vertical, horizontal, and angular drive mechanisms, the system can achieve precise movement and positioning of parts in three-dimensional space; the transmission mechanisms, including vertical gear sets, horizontal gear sets, and angular drive helical gears, ensure the accuracy and stability of the movement; the system not only has transportation functions but also vertical lifting, horizontal extension, and angular rotation, meeting various processing and assembly needs; the design of the concave telescopic inner block and telescopic gripper allows the system to adapt to parts of different shapes and sizes; the design of four pairs of vertical threaded rods and vertical threaded tubes, along with the use of two pairs of clamping loop-shaped horizontal limit blocks, enhances the system's stability and load-bearing capacity; the setting of horizontal and vertical limit shafts further ensures the stability of parts during transportation and processing; the cooperation of the auxiliary telescopic components and telescopic sliders with the telescopic slide rails ensures… The system can flexibly adjust to different working conditions, maintaining a stable telescopic effect. The horizontal electric push rod inside the concave limiting bracket allows for stable horizontal telescopic extension and retraction of the concave telescopic inner block, increasing the system's flexibility. The clamping design of the clamping loop-shaped horizontal limiting block and the vertical lifting block, as well as the use of telescopic grippers, ensures that parts will not fall off or shift during processing, improving safety. Each part of the system is carefully designed to ensure that it will not cause damage to personnel or equipment during operation. By integrating multiple functions, the system reduces the transfer and waiting time during parts processing and assembly, improving production efficiency. The use of mechanical structures such as electric drive and gear transmission enables the system to respond quickly to commands and achieve efficient operation. The system has a clear structure and well-defined connections between components, facilitating maintenance and repair. The use of standard parts such as electric push rods and drive motors reduces maintenance costs and difficulty. Attached Figure Description

[0018] Figure 1 This is a front sectional view of the positioning mechanism of a large electric welding machine for processing wrought iron products according to the present invention.

[0019] Figure 2 for Figure 1 A magnified view of the letter "A" in the image.

[0020] In the diagram: 1. Convex machining bracket; 2. Conveyor; 3. Clamping loop-shaped horizontal limiting block; 4. Horizontal bidirectional threaded rod; 5. Horizontal threaded tube; 6. Horizontal gear set; 7. Horizontal drive motor; 8. Vertical drive motor; 9. Vertical gear set; 10. Vertical threaded rod; 11. Vertical threaded tube; 12. Vertical lifting block; 13. Angle ring; 14. Angle drive motor; 15. Angle transmission helical gear; 16. Angle drive helical gear; 17. Concave limiting bracket; 18. Concave telescopic inner block; 19. Horizontal electric push rod; 20. Telescopic gripper. Detailed Implementation

[0021] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0023] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-2As shown, the convex machining bracket 1 is mounted on a pair of conveyors 2, the welding machine is mounted on the convex machining bracket 1, and the positioning structure is mounted on the convex machining bracket 1; the positioning structure includes: two pairs of clamping loop-shaped horizontal limiting blocks 3, two pairs of horizontal bidirectional threaded rods 4, four pairs of horizontal threaded tubes 5, a pair of horizontal gear sets 6, a pair of horizontal drive motors 7, several auxiliary telescopic components, two pairs of vertical angle adjustment components, two pairs of vertical drive motors 8, two pairs of vertical gear sets 9, four pairs of vertical threaded rods 10, and four pairs of vertical threaded tubes 11. 1. Two pairs of vertical lifting blocks 12 and an industrial camera; two pairs of clamping loop-shaped horizontal limiting blocks are installed on the convex processing bracket 1 through auxiliary telescopic components; two pairs of horizontal bidirectional threaded rods 4 are respectively inserted into the convex processing bracket 1 through bearings; four pairs of horizontal threaded tubes 5 are respectively inserted into the two pairs of clamping loop-shaped horizontal limiting blocks 3, and the four pairs of horizontal threaded tubes 5 are respectively fitted onto the two pairs of horizontal bidirectional threaded rods 4; one pair of horizontal gear sets 6 are respectively installed on the two pairs of horizontal bidirectional threaded rods 4; one pair of horizontal drive... The drive end of the motor 7 is connected to a pair of horizontal gear sets 6. Two pairs of vertical lifting blocks 12 are installed inside the two pairs of clamping loop-shaped horizontal limiting blocks 3 via several auxiliary telescopic components. Four pairs of vertical threaded rods 10 are respectively inserted into the inner sides of the two pairs of clamping loop-shaped horizontal limiting blocks 3 via bearings. Four pairs of vertical threaded tubes 11 are respectively inserted into the two pairs of vertical lifting blocks 12, and the four pairs of vertical threaded tubes 11 are respectively movably fitted onto the four pairs of vertical threaded rods 10. Two pairs of vertical gear sets 9 are respectively fitted onto... On the four pairs of vertical threaded rods 10, the driving ends of the two pairs of vertical drive motors 8 are respectively connected to the two pairs of vertical gear sets 9. The industrial camera is mounted on the convex processing bracket 1. The two pairs of vertical angle adjustment components are respectively mounted on the two pairs of vertical lifting blocks 12. The vertical angle adjustment component includes: an angle ring 13, an angle drive motor 14, an angle transmission helical gear 15, an angle drive helical gear 16, a concave limiting bracket 17, a concave telescopic inner block 18, a pair of horizontal electric push rods 19, and several telescopic grippers 20.The vertical lifting block 12 has an annular groove. The angle ring 13 is inserted into the inner side of the annular groove via a bearing. The angle drive motor 14 is installed inside the annular groove. The angle transmission helical gear 15 is installed on the angle ring 13. The angle drive helical gear 16 is installed on the drive end of the angle drive motor 14, and the angle drive helical gear 16 meshes with the angle transmission helical gear 15. The concave limiting bracket 17 is inserted into the angle ring 13. A pair of horizontal electric push rods 19 are installed parallel to each other on the concave limiting bracket 17. The concave telescopic inner block 18 is movably inserted into the inner side of the concave limiting bracket 17, and the concave telescopic inner block 18 is installed on the push end of the pair of horizontal electric push rods 19. Several telescopic grippers 20 are evenly installed on the concave telescopic inner block 17. The inner side of 8; the auxiliary telescopic assembly includes: a horizontal limiting shaft, a vertical limiting shaft, a telescopic slide rail, and a telescopic slider; the horizontal limiting shaft is inserted into the convex processing bracket 1, and the horizontal limiting shaft is movably inserted into the clamping loop-shaped horizontal limiting block 3; the vertical limiting shaft is inserted into the inner side of the clamping loop-shaped horizontal limiting block 3, and the vertical limiting shaft is movably inserted into the vertical lifting block 12; the telescopic slide rails are respectively installed on the convex processing bracket 1 and the clamping loop-shaped horizontal limiting block 3; the telescopic sliders are respectively installed on the clamping loop-shaped horizontal limiting block 3 and the vertical lifting block 12; infrared rangefinders are respectively provided on the two pairs of clamping loop-shaped horizontal limiting blocks 3 and the two pairs of vertical lifting blocks 12; angle scales are provided on the two pairs of angle rings 13; scanning cameras are provided on the two pairs of ring grooves.

[0024] According to the appendix Figure 1-2It is concluded that the transporter 2 transports the parts horizontally in a stable manner, transporting them to the inside of the vertical angle adjustment assembly. The vertical angle adjustment assembly clamps the parts. The vertical drive motor 8 operates, driving the vertical gear set 9 on its drive end. The vertical gear set 9 drives the four pairs of vertical threaded rods 10 on it, which in turn drive the vertical threaded tubes 11 on them. The four pairs of vertical threaded tubes 11 drive the two pairs of vertical lifting blocks 12 on them for stable lifting and lowering. The vertical lifting blocks 12 drive the vertical angle adjustment assembly to vertically lift and lower the parts, so that the vertical lifting blocks 12 stably lift and lower inside the two pairs of clamping loop-shaped horizontal limit blocks 3. The horizontal drive motor 7 operates, driving the horizontal gear set 6 on its drive end. The horizontal gear set 6 drives the horizontal bidirectional threaded rods 4 on it, which in turn drive the two pairs of clamping loop-shaped horizontal limit blocks 3. The system features relative telescopic movement, with active limiting of lifting and lowering via auxiliary telescopic components. Angle drive motor 14 rotates, causing angle drive helical gear 16 on its drive end to rotate. Angle drive helical gear 16 then rotates angle transmission helical gear 15, which in turn rotates angle ring 13, causing it to rotate vertically. Angle ring 13 then rotates concave limiting bracket 17, which in turn extends and retracts via a pair of horizontal electric push rods 19 on its inner side. This causes concave telescopic inner block 18 to extend and retract horizontally along the inner side of concave limiting bracket 17. Simultaneously, telescopic grippers 20 on the inner side of concave telescopic inner block 18 press and fix the components. A horizontal limiting shaft horizontally limits the clamping loop-shaped horizontal limiting block 3, and a vertical limiting shaft vertically limits the vertical lifting block 12. The coordination between the telescopic slider and the telescopic slide rail ensures a stable telescopic effect.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning mechanism of a large-scale electric welder for processing ironwork, comprising: a convex processing support, a pair of conveyors, an extendable conveyor, an electric welder, and a positioning structure, characterized in that, The convex machining support is installed on a pair of conveyors, the electric welder is installed on the convex machining support, and the positioning structure is installed on the convex machining support; The positioning structure comprises two pairs of clamping curved horizontal limiting blocks, two pairs of horizontal bidirectional threaded rods, four pairs of horizontal threaded pipes, a pair of horizontal gear sets, a pair of horizontal drives, a plurality of auxiliary telescopic assemblies, two pairs of vertical angle adjusting assemblies, two pairs of vertical drives, two pairs of vertical gear sets, four pairs of vertical threaded rods, four pairs of vertical threaded pipes, two pairs of vertical lifting blocks, and an industrial camera; The two pairs of clamping curved horizontal limiting blocks are installed on the convex machining support through the auxiliary telescopic assemblies, the two pairs of horizontal bidirectional threaded rods are respectively inserted into the convex machining support through bearings, the four pairs of horizontal threaded pipes are respectively inserted into the two pairs of clamping curved horizontal limiting blocks, and the four pairs of horizontal threaded pipes are respectively sleeved on the two pairs of horizontal bidirectional threaded rods, the pair of horizontal gear sets are respectively installed on the two pairs of horizontal bidirectional threaded rods, the driving ends of the pair of horizontal drives are respectively connected to the pair of horizontal gear sets, the two pairs of vertical lifting blocks are installed on the inner sides of the two pairs of clamping curved horizontal limiting blocks through the plurality of auxiliary telescopic assemblies, the four pairs of vertical threaded rods are respectively inserted into the inner sides of the two pairs of clamping curved horizontal limiting blocks through bearings, the four pairs of vertical threaded pipes are respectively inserted into the two pairs of vertical lifting blocks, and the four pairs of vertical threaded pipes are respectively movably sleeved on the four pairs of vertical threaded rods, the two pairs of vertical gear sets are respectively sleeved on the four pairs of vertical threaded rods, the driving ends of the two pairs of vertical drives are respectively connected to the two pairs of vertical gear sets, the industrial camera is installed on the convex machining support, and the two pairs of vertical angle adjusting assemblies are respectively installed on the two pairs of vertical lifting blocks.

2. The positioning mechanism of a large electric welding machine for processing iron art products according to claim 1, characterized in that, The vertical angle adjusting assembly comprises an angle ring, an angle drive, an angle transmission helical gear, an angle driving helical gear, a concave limiting support, a concave telescopic inner block, a pair of horizontal electric push rods, and a plurality of telescopic clamping jaws. The vertical lifting block is provided with a ring groove, the angle ring is inserted into the inner side of the ring groove through a bearing, the angle drive is installed on the inner side of the ring groove, the angle transmission helical gear is installed on the angle ring, the angle driving helical gear is installed on the driving end of the angle drive, and the angle driving helical gear is in gear meshing with the angle transmission helical gear, the concave limiting support is inserted into the angle ring, the pair of horizontal electric push rods are installed in parallel on the concave limiting support, the concave telescopic inner block is movably inserted into the inner side of the concave limiting support, and the concave telescopic inner block is installed on the pushing end of the pair of horizontal electric push rods, and the plurality of telescopic clamping jaws are uniformly installed on the inner side of the concave telescopic inner block.

3. The positioning mechanism of a large electric welding machine for processing iron art products according to claim 2, characterized in that, The auxiliary telescopic assembly comprises a horizontal limiting shaft, a vertical limiting shaft, a telescopic slide, and a telescopic sliding block. The horizontal limiting shaft is inserted on the convex machining support, the horizontal limiting shaft is movably inserted on the clamping L-shaped horizontal limiting block, the vertical limiting shaft is inserted on the inner side of the clamping L-shaped horizontal limiting block, the vertical limiting shaft is movably inserted on the vertical lifting block, the telescopic slide is respectively installed on the convex machining support and the clamping L-shaped horizontal limiting block, and the telescopic slide block is respectively installed on the clamping L-shaped horizontal limiting block and the vertical lifting block.

4. The positioning mechanism of a large electric welding machine for processing iron art products according to claim 3, characterized in that, Two pairs of the clamping L-shaped horizontal limiting blocks and two pairs of the vertical lifting blocks are respectively provided with infrared range finders.

5. The positioning mechanism of a large electric welding machine for processing iron art products according to claim 4, characterized in that, Two pairs of the angle rings are provided with angle scales.

6. The positioning mechanism of a large electric welding machine for processing iron art products according to claim 5, characterized in that, Two pairs of the ring grooves are provided with scanning cameras.

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